Soybean Milk Maker Machine Processing Line for Manufacturing Plant and Dairy Factory

Soybean Milk Maker Machine Processing Line for Manufacturing Plant and Dairy Factory
 

A soybean milk processing plant is a facility designed and equipped to convert raw soybeans into the popular beverage, soy milk. The process involves several steps that ensure quality, safety, and efficiency in production.

Here's an overview of the typical process flow in a soybean milk processing plant:

1. Receiving and Cleaning: The process begins with receiving soybeans from suppliers. They are then cleaned and sorted to remove dirt, stones, and other impurities using cleaning machines.

2. Soaking and Dehulling: Soybeans are soaked in water for several hours to soften the outer hulls. After soaking, they undergo dehulling where the tough outer skins are removed to improve the texture and taste of the final product.

3. Grinding and Cooking: The dehulled soybeans are ground into a fine slurry using specialized grinders. This slurry is then cooked under controlled temperatures to denature the proteins and enzymes, making them more digestible and enhancing the nutritional value.

4. Homogenization: The cooked soybean mixture (soy milk base) is sent through a homogenizer which breaks down fat particles and emulsifies the mixture, ensuring a consistent texture and preventing separation.

5. Ultrafiltration or Centrifugation: Depending on the desired product type (whole soy milk or defatted soy milk), the mixture might go through ultrafiltration to separate the soluble components (protein, carbohydrates, minerals) from insoluble components (fiber and hull remnants). Alternatively, centrifugation can be used to separate the soymilk from the okara (solid residue).

6. Sterilization: To ensure food safety and extend shelf life, the soy milk is pasteurized or sterilized by heating it to a specific temperature for a set period. Ultra-high temperature (UHT) treatment is often employed in modern plants.

7. Flavoring and Fortification: Optionally, vitamins, minerals, sugar, and flavors may be added to enhance taste and nutrition profile.

8. Filling and Packaging: Finally, the processed soy milk is filled into sterile containers, pouches, or bottles, and sealed using automatic filling and packaging machinery. Quality control checks are carried out throughout this process to maintain high standards.

9. Storage and Distribution: Once packaged, the soy milk products are stored in refrigerated warehouses before being distributed to retailers and consumers.

In summary, a soybean milk processing plant integrates various stages of mechanical and thermal processing to transform raw soybeans into safe, nutritious, and consumer-ready soy milk products.

Condition: New

Brand name: Shanghai Beyond;
Type: whole processing Line/turnkey project/fruit and vegetables processing/dairy processing/beverage processing
Voltage: 220v/380v
Power(W): 100-200kw
Weight: Different size different weight/customized
Dimension(L*W*H): Different size different dimension/customized
Certification: CE&ISO
Warranty: 12 months/1 year
After-sales Service Provided: Engineers available to service machinery overseas
Main material: SUS304 or SUS316
Control type: automatic, semi-automatic
energy consumption: Low consumption with high efficiency
capacity: 500-10000L/H-customized
installation period: 1-3months

Period time: 30 days-120 days
Cups material: pouches, paper box, glass bottle, pet bottle, glass bottle

Product storage condition: room temperature; low temperature;

Related machinery of dairy(cheese, butter, milk, yoghurt,cream) processing line

Large outdoor storage tank, agitator tank, jacket tank, ferment growing tank, emulsification tank, milk weighing, milk receiving/collecting, extracting, pasteurizer yoghurt, UHT, HTST pasteurizer, plate pasteurizer, tubular UHT sterilizer, spraying type pasteurization, cooling tunnel, bottle tilting sterilization chain, CIP cleaning system, full-auto CIP, semi-auto CIP, evaporator, curd cutting, whey draining, cheese making, scalding/stretching/molding, cheese vat, mozzarella cheese, cheddar cheese, blending system, pre-pasteurization, cream separator system, powder melting, dissolving system, homogenizer system, turn-key project.

In the soybean milk processing plant, the main raw materials and final products are as follows:

Main raw materials
1. Soybean: This is the main raw material for making soybean milk. It is very important to select high-quality soybeans to ensure the quality of soybean milk.
2. Water: A liquid component added during the soaking and grinding process of soybeans.
3. Accessories (optional):
Sugar: Sweeteners such as white sugar and brown sugar can be added according to taste requirements.
• essence/condiment: such as sesame, walnut, jujube, etc., used to increase the flavor of soybean milk.

Intermediate products in the production process
Bean dregs: The solid residue left after grinding and separation. Although not the final product, it can be further processed into valuable by-products such as soybean residue biscuits, feed, etc.

Final product
1. Pure soybean milk: the most basic form of soybean milk, without adding any other ingredients.
2. Seasoned soybean milk: In addition to basic soybean milk, different flavor options are added, such as chocolate flavor, banana flavor, etc.
3. Bean products: bean curd, tofu pudding and other bean products can also be produced through further processing.






The technical points of the soybean milk processing plant mainly focus on the following key links to ensure the production of safe, nutritious and good tasting products:

1. Raw material screening and cleaning: Select high-quality non genetically modified soybeans as raw materials, and remove soil, stones, and defective beans through impurity removal and screening. Subsequently, soak and clean the soybeans thoroughly with clean water to remove surface impurities, while also allowing the soybeans to absorb water and expand, which is beneficial for the subsequent grinding process.

2. Soaking and peeling: After soaking for a certain period of time, some soybean skins will naturally fall off or become easy to peel. This step helps to improve the taste of soybean milk and reduce the beany smell. Some modern processes use mechanical peeling to improve efficiency and product quality.

3. Grinding: The soaked soybeans are ground by a grinder to form a delicate bean paste. Temperature control is important during the grinding process. If it is too high, it will damage the nutritional components, while if it is too low, it may affect the pulp yield. Modern factories typically use low-temperature grinding technology to retain more nutrients and flavors.

4. Cooking and enzyme killing: The ground soybean milk needs to be heated to boiling. This process can completely inactivate anti nutritional factors (such as trypsin inhibitors), remove the beany smell, and moderately denature the protein in soybean milk for human absorption. Meanwhile, high temperatures can also kill bacteria, ensuring food safety.

5. Filtration and homogenization: the boiled soybean milk is removed from the soybean dregs by fine filter screen or centrifugal separation to obtain pure soybean milk liquid. After that, through homogenization treatment, the fat particles in soybean milk are slightly refined, making soybean milk taste more delicate, and also helping to extend the shelf life.

6. Cooling and seasoning: filtered and homogenized soybean milk is quickly cooled to a suitable temperature to prevent bacteria from breeding. According to market demand, sugar, salt, or other natural spices can be added at this step for seasoning.

7. Aseptic filling and sealing: The cooled soybean milk is filled in a sterile environment and immediately sealed to ensure that the product can meet the commercial aseptic standard without adding preservatives and extend the shelf life.

8. Sterilization and packaging: Finally, packaged soybean milk usually needs to be subjected to high-temperature transient sterilization (HTST) or ultra-high temperature sterilization (UHT) to further ensure the safety of the product. Then proceed with final packaging and prepare for market sales. Automation control, hygiene management, and quality monitoring are key to ensuring product quality throughout the entire production process. In addition, the application of environmental protection and energy saving technologies, such as wastewater recycling system, is also an important technical feature of modern soybean milk processing plants..

List of Main Equipment Details

After-sale service 

1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.

1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.

2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.

3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .

4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .

5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.

6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.

7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.

8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.