Manual Maquina de Osmosis

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EWTech
Datos Técnicos ELA 900 - equipo generador de electrolisis
ria900
EWTech
_..,-
•
EWTech
• •
Equipo ELA900
Tipo Equipo automático
Productividad, L/h 90
1
Producción Catholyte Si
Desinfectante Generado Acido hipocloroso
Rango pH Desinfectante 5,5-7,5
Concentración Desinfectante, ppm

500 ppm
FAC
ORP (Redox) 850-950 mV
Rango pH Desengrasante 11 a 12
ORP NaOH (Catholyte) - 900mV
Vida útil desinfectante (meses) 9-13 meses
EWTECH.CO I [email protected] I O: (1) 300 4328

EWTech
Consumo de sal (gr) por lt de
3
anolyte
Costo/10001t producidos (incluye
costo de la sal y de la energía)
1 uso
Sistema de limpieza automático Integrado
Bomba Acido para limpieza equipo Integrado
Tipo de celda Membrana vertical
Control Remoto (no incluido en el

GSM, MODBUS, ETHERNET
precio inicial)
Controles adicionales Control flujo, sensor temperatura
Certificaciones NSF ANSI 61
Vida útil celda (años) Sa7
Garantía (años) 1
i
Tamaño Equipo 800 x 450 x 600mm*
Suministro eléctrico 220VAC, 32amp, 60Hz
Consumo eléctrico, kw/h 1,2 KWh
Presión agua ingreso 2 bar

i
:
Ventilación Natural
Celdas verticales con partes en acrílico para fácil

Tipo de celdas identificación del estado interno. Las celdas se
pueden reemplazar muy fácil para mantenimiento.
Espació requerido montaje 4m2
Tamaño tanque salmuera

100
recomendado, lt
EWTECH.CO I [email protected] I O: (1) 300 4328

_gnvicolybf
EWTech
ela-900
GENERATOR OF DISINFECTING FLUID
Operation and maintenance manual
ela900
powcr
stand by
_gnvirolyte: EWTech
Table of contents
l. GENERAL INFORMATION .........................................................................•..........•........................................ 3
2. MANUFACTURER .................•.......••.•.....•.••..•••.••..•..••••.••.•....•••••••••••••••....••...•.....•...........•.......••.•.••••..•.•.•...••• 4
3. SYMBOLS .......•.•..••....•..••..•••.••..•...••..••.••..•..•..••.•..•..•.•............................••....•.....•.......................•................. 5
4. TERMS ...................................•........................................•...........•..........................•..............................•..... 6
5. PERSONAL PROTECTIVE EQUIPMENT ...••.............••...............•........................•................................•.....•...... 6
6. EMERGENCY STOP BUTIONS ..........................................................•..••..•...•.......•........................................ 7
7. PRODUCT DESCRIPTION ................•.•...•....••................•••..........................•...•.....•...•..........•.........•................ 7
7.1 FEATURES ..•.....•......•.•..............•...•.•.....••...•.•...........•.•.•.•......•......•.•......•..•...•..•.•.....••.....•.•....•.....•........•.•...•.•...•. 7

7.2 POWER SUPPLY ........•.....•.•...................•....................•.....•.....•.•.....•.....•.......•....•.•...•.•.......•...•.•...........•.............. 8
7.3 DIFFERENT PARTS OF THE PRODUCT 8
8. HANDLING, INSTALLATION AND UTILIZATION .•••..••.....••...........•..............•....•......•.............................•........•. 8
8.1 HANDLING 8
8.2 INSTALLATION 9
8.3 UTJLIZATION 13
9. PRE-USE INSPECTION OF THE PRODUCT .......•...............•..................•...•..••.•••..•..•...••..•...........•................... 13
10. OPERATING WITH THE PRODUCT ...............•..............•......................•....•..........•.......................•.........•.... 14
10.1 PREPARATION OF SATURATED SALINE (NACL) SOLUTION 14

Salt purity 14
Preparation of saline solution 14
Manual preparation of 100 of litres saline solution 14
10.2 CONTROL DATA READER 15
10.3 PREPARATION PROCEDURES 16
10.4 ÜPERATION 17
10.5 TERMINATION OF THE OPERATION 17
10.6 ALARMS 17
11. MAINTENANCE •.•••.••.•••..••.•..••.•..••.••.•••••••...•.•••..•...•••.••.••••.•••.•........•..........•.....•......................•.•.....•.•..•... 19
11.1 DAILY MAINTENANCE .......•...•.•...•••.•.••..•..•...•..........•.•.•.•.........•.•...•.........•...•....•.•....•.•.•.•..•........•...•.....•.....•...•. 19

11.2 WEEKLY MAJNTENANCE ........•.•.....•...........................•.•.•.....•.•.•...•.•.....•.....•.•......•...................•......•.....•.....•.•... 19
11.3 MONTHLY MAINTENANCE (DEPENDING ON HARDNESS OF THE WATER) 20
11.4 (ELL FLUSHING JNSTRUCTJONS 20
11.5 UNJT SETIING ANO CALIBRATION 24
12. TROUBLESHOOTING ......................•....•....................................•.••.........................................•...•.....•...•...• 25
CE DECLARATION OF CONFORMITY ..........•.............................................•..............•......................•................ 34
MAINTENANCE SHEET ..............•............................................................•...................................................... 35
©2020, EW Tech SAS 2

__envirolytEf EWTech
1. General Information
Thank you for purchasing EW generator of disinfecting fluids. This unit is based on
the Electrolyzed water (EW) technology developed by EW Tech SAS for multitude
of different applications. Before using this unit, read the instructions manual
carefully for obtaining the best results and ensuring safety & health measures.
This instructions manual (Original instructions) gives an overview of the ela-900

unit and its purpose. The manual includes information about the manufacturer,
installation, intended use, handling and maintenance of the product.
In this manual the EW ela-900 is also referred to as the product or unit.
The EW ela-900 unit is delivered in one enclosure consisting of two compartments:
• Electrical compartment
• Hydraulic compartment
EW ela-900 unit is designed to produce electrolyzed (EW) water- anolyte for use
in a multitude of different applications where there is a need for disinfection,
sterilization and water conditioning.
For instruction-details on specific applications please contact the manufacturer or

your nearest EW distributor.
Any questions regarding the product or its working principie should be directed to
the manufacturer.
Any questions regarding subjects or points regarding the product that are not
covered by this manual should be directed to the manufacturer.
Reading and understanding the content of this manual is mandatory to anyone

installing, performing maintenance or operating the product.
The operator of the unit must be at least 18 years old and have sufficient
experience and knowledge to work with this product.
When handling, installing, maintaining and using the product and its various parts,
all applicable national laws, regulations, and the contents of this manual must be
taken into account to ensure the safety and reliability of the product.
AII maintenance must be carried out by persons with the appropriate skill and
technical competence.
Changing the construction of the product, adding or removing parts is only allowed
after consulting with the manufacturer.

The product must only be used for the operations intended for it. It is strictly
forbidden to use the product for non-intended operations or uses.
The unit utilizes an electrolyser (cell) to electrically activate a solution of common

salt (NaCI). There are two chambers (anode chamber and cathode chamber)
separated by a diaphragm each having an electrode one positive and one negative.
A DC current passes through the solution producing Anolyte out of the positive
chamber after the brine volume undergone treatment in the negative chamber.
The strength of the solution varies according the current flowing between the
electrodes and gives different values for ORP (redox-potential), pH and C.ac (active
chlorine).
The general set-up for these units is for generation of 100% of Neutral Anolyte
with "'500 ppm of FAC.
The generator is calibrated to produce Anolyte with a constant quality. However,

the parameters of the fluids may differ as a result of differences in mineralization
of the mains water. Therefor we advise you to check pH, ORP and level of active
chlorine accordingly at every installation location. Please contact EW should you
require sorne minor adjustment.
2. Manufacturer
EW Tech SAS
Call 75A # 278-01
Bogota
tel. +57 316 8394929
www. ewtech. co
[email protected]

3. Symbols
The warning symbols below are used to indicate the risks that a user may
encounter during the handling of the product. Warning symbols shall only indicate
situations that may arise in the event of intended use or reasonably foreseeable
misuse. Processes that do not display warning symbols are not necessarily safe.
Serious situations arising from non-compliance with safety requirements and/or

non-compliance with the instructions in this manual are not marked with warning
symbols. Such situations must be considered dangerous .
•
IMMEDIATE or possibly imminent
DANGER!
danger.
This marks a danger that can result in serious bodily injury and/or death.
CAUTION! Potentially hazardous situation.
This marks a risk that can result in damage of the users' health (s) and/or bodily
injury.

4. Terms
Product, unit EW ela-900 generator of disinfecting fluids or its part

Transportation, installation, maintenance, or other activities
Handling and/or operations where people come into contact with the
product
Utilization Disposing of the product
An operation related to assembling and mounting of the
Installation
product
An operation related to cleaning, repair or replacement of parts
Maintenance
of the product
Colorless transparent biocidical liquid with a slight chlorine
smell. It consists predominantly of Hypochlorous acid (HCIO)
ANK - Anolyte
and Hypochlorite ion (OCi-) wich give it superior sporicidal and
biocidal activity.
Maintenance A document filled during maintenance work, showing all
sheet information on the maintenance performed
Maintenance A document consisting of maintenance sheets of individual
book maintenance procedures
Person who works with the unit or carries out maintenance
Operator, user
work
Brine, saline
A solution of salt and water
solution
PLC Programmable Logic Controller
S. Personal protective equipment

During the handling, installation and maintenance of the product, protective
equipment must be used.
Use of at least the following personal protective equipment is required during

handling of the product:
• Work gloves
• Safety goggles
During the handling of hydrochloric acid, the following protective equipment is

required:
• Vapor respirator
• Rubber gloves
• Boots
• Full suit
• Face shield
Failure to use personal protective
•
equipment can result in damage of
DANGER!
the users' health and/or bodily
injury.

6. Emergency stop buttons
This product is fitted with one emergency stop button for emergencies. The
emergency stop button is located on the front cover of the product (see Picture 1).
Pressing the emergency stop button stops the operation of the product.
The emergency stop button must be pressed immediately if the operator or any
other person nearby thinks that a dangerous situation mayor may have occurred.
After the danger has passed, turn the emergency stop button 45 degrees to move
it back to its original position.
Befare restarting the unit, the operator must make sure that the danger has
passed.
7. Product description
7 .1 Featu res
EW ela-900 unit has been developed to automatically produce ANK-Anolyte only

and to act as a stand-alone unit.
The unique design of the electrolyzer ensures that the brine solution has maximum
contact with the electrodes and therefore ensures the most effective use of energy
and minimum waste of raw materials.
There is minimal hydraulic resistance against the liquids flowing through the cell
chambers, which ensures that optimal flow rate is achieved.
The electrodes are specifically designed to endure high electrochemical loading as

is the diaphragm, which separates the solutions.
The enclosures are made of non-corrosive materials. Tubes and connectors are
made of PVDF plastics and are highly resistant against aggressive solutions.
Overall dimensions of the enclosure are 820 x 610 x 300 mm and 890 x 640 x 300
mm with all fittings and cable connectors.
Automatic start and stop functions of the unit are controlled by the level switch in
the anolyte container.
The pressure relay in ela-900 is used to stop the unit and keep it in a waiting mode
if the water pressure drops below rv0.3 bar and start operation as soon as the
pressure of the main water reaches rv0.8 bar.
The unit will give an Alarm signal if the water flow drops below rv45 L/h.
Interference of the operator is necessary to find out and eliminate the reasons for
low flow.

7.2 Power supply
The product requires the existence of llOV or 230V power source (depending on
the modification of the unit). A standard plug is used to connect the product to
power grid.
1 x C16A current breaker is used to termínate power in the unit in case of any
electrical failure such as short cuts etc. Thus, preventing any potential harm to
personnel.
7 .3 Different parts of the product
eta900
Unitronics PLC
Power LEO
Standb LEO Alarm LEO
Picture 1 - Front view
8. Handling, installation and utilization
8.1 Handling
Avoid violent shaking of the unit during packaging and transportation.
Before packaging, make sure that all plugs have been removed from the unit.
When you are not using the unit for a long period of time, it is recommended to
disconnect the power cord from the AC socket.
For long term storage pack the unit in a proper enclosure and store in a dry place
at room temperature.
The electrolyzer and tubing might contain aqueous solutions. Keep the unit free of
frost!
Handling, transportation and storing is only allowed in the orientation shown on

Picture 2.

This side up during handling,
"" ".
and
Picture 2 - Allowed orientation for handling, transportation and storing
&
Handling, transporting or storing the
product in any other orientation may
CAUTION!
cause the product to malfunction
and/or damage to the product.
&
Dropping the product can cause
CAUTION! bodily injury and damage to the
product.
8.2 Installation
Befare installation, make sure that the wall is able to withstand the load applied to
the wall by the product and that the wall is suitable far dowels and drilling.
&
Installing the product on a wall that
is not capable of supporting its
CAUTION!
weight may cause damage to the
product and injury to those nearby.
It is prohibited to place or store items/objects on the product.
The product should only be installed indoors on a flat vertical wall. The temperature
of the operating environment must remain between lOºC and 30ºC.
Do not use the unit under following conditions:
• Extremely hot, cold or humid places

• Nearby appliances generating a strong magnetic field
• Places subject to vibration
• Poorly ventilated places

&
Installing the unit outdoors or in an
unsuitable environment may cause
CAUTION!
the product to malfunction and/or
damage to the product.
Advised Installation requirements:
• Install a manual valve prior to the unit in the mains water supply to close
all water to the unit.
• Install a simple water filter to avoid deposits within the unit (rv20 microns).
• Install a pressure controller to set the right mains water pressure ( rv2-3
bar).
• Install a flow meter to manually set the exact volume and for visual control
of water flow. Alternatively, you can set the right flow for the unit using the
valve Vl inside the hydraulic cabinet (see Picture 3).
Picture 3 - Valve Vl
Product installation steps:
l. Unpack the unit and ensure that all parts as per the packing list are present
and undamaged. Locate the unit adjacent to a power and water supply and
securely mount it to a wall. Make sure that there is free access to ali
elements of the installation.
2. During the production of activated solutions, the exhaust air is warm and
therefore a proper location should be chosen. Temperature rise of power
supply is approximately 60° C above ambient air. Venting to a large and
well-ventilated place is advisable.
3. Earth the unit.
4. Check all valves inside the hydraulic cabinet and make sure that they are all
in the positions shown on Picture 4.
5. Ensure that containers are available for holding the salt solution (salt
hopper) and the Anolyte. These containers should ideally be placed next to
the unit and made of industrial plastic.
6. Ensure that the pressure of the water supply is rv2.0 bar and the water flow
is rv90 L/h.
7. Connect the water input tube to the marked input connector (see Picture 5).
8. Connect the salt input tube to the input connector (see Picture 5).

9. Connect the Anolyte and Catholyte output tubes to the corresponding output
connectors (see Picture 5).
10.Insert ANK-Anolyte into the container. Direct the catholyte hose to drain
(see Picture 5).
U.Prepare the salt solution which for standard applications should be a >25%
NaCI solution (see Chapter 10.1 for instructions). Immerse the salt pickup
(incl. salt filter) into the prepared brine solution (see Picture 5).
12.Ensure that all switches are switched off. Double-check that all plugs are
connected to the right sockets. Check if tubes are properly fitted.
13.Install the level switch into Anolyte container (see Picture 5).
14.Make one person responsible for operating the unit or provide traceability of
operators.
&
Failure to properly mount the
CAUTION! product may cause damage to the
product and injury to those nearby.
&
equipment during the installation
CAUTION!
can result in damage of the users'
health and/or bodily injury .
•
Failure to properly earth the product
DANGER!
may result in a risk of electric shock.

Valve 2 Valve 3
Valve 1
Valve 4
Picture 4 - Inside view of the hydraulic cabinet
Level swltcl'I
ela900
Cetho a318"
Ano 3/8"
Acld ou1 I Oraln 318'•

PCE Typ 123
23-0VAC/UIA
Q -�e
• PCE Typ023
ZP+E
Brina 114" Acld Input 114" Waterl/8"
Pressura regulator
• 2.0 bor
Water aaftenet'
Draimge Bñ,,. tank Anolyte storage tank
Picture 5 - Installation layout

8.3 Utilization
Befare disposal the product must be first disconnected from the power grid and
water source.
Water and solutions must be drained from the product.
The product must be taken to the correct disposal facility.
9. Pre-use inspection of the product

Prior to using the product, a pre-use inspection of the product must be carried out.
The pre-use inspection is necessary far the smooth operation of the product and
far the safety of nearby people.
It is farbidden to start using the product befare a pre-use inspection has been
performed.
Pre-use inspection must include the following tasks:
• Ensure that the ventilation in the room is sufficient.

• Ensure that the ventilation opening of the product is not blocked.
• Always use a salt filter (provided with the product) to prevent the NaCl-
particles blocking the tubing inside the unit.
• Befare connecting the product to a power source, make sure that the
electrical plug and the used wall socket are dry and clean.
• Ensure that safety & health instructions are always available far the
operator.
• It is advised to have the Anolyte hose located at the top of the collecting
containers to avoid back pressure far easy and smooth operation of the unit .
•
Connecting a wet or heavily soiled
DANGER! plug to a power source may result in
a risk of electric shock.
&
Failure to perform a pre-use
inspection can result in damage of
CAUTION!
the users' health and/or bodily
injury.

10. Operating with the product
10.1 Preparation of saturated saline (NaCI) solution
Salt purity
The EW electrolyzer uses aqueous solutions of NaCI to produce Neutral Anolyte

and Catholyte. In order to prevent the diaphragm from rapidly plugging up, we
advise to use NaCI with the highest purity. The ECA-diaphragm is designed to allow
cations, in particular sodium ions to pass through. Using salts with a substantial
amount of other cations (e.g. magnesium or calcium), that could be in the salt will
result in extra cleansing of the membrane and will eventually result in a reduced
lifetime.
Preparation of saline solution
The use of salt hopper is advised to prepare the brine (see Picture 6 and Table 1).
A salt hopper ensures that the saline solution is always of the same quality. The
saline solution is always fully saturated and different dilutions of the saline solution
are avoided. In a salt hopper the saline-solution for the EW unit is pumped from
the bottom of the container, whereas a thick layer (>25 cm) of NaCI is placed on
a permeable mesh. This holds the salt above the bottom of the container, allows
water to pass though the mesh. The water that passes the salt layer is fully
saturated. Depending on the capacity of the salt hopper, the operator only has
periodically to fill the container with softened/filtered water and NaCI. Please ask
your distributor for the drawing of one of the possible designs of the salt hopper.
Manual preparation of 100 of litres saline solution
In case no salt hopper is available, the operator must prepare and monitor the
saline solution before and during the production of activated solutions. Using
unsaturated saline solution can result in shutdowns of the unit.
l. Fill up a container with 100 liters of softened/filtered water.

2. Weigh 25 kg of salt.
3. Add the 25 kg of salt to the 100-litre container.
4. Mix the solution in the container until the salt is completely dissolved.
5. Mix the brine during generation of activated solutions to ensure the equal
quality.
Using pure salts, softened/filtered water and salt hopper guarantee best
performances and maximum lifetime of the EW electrolyzer.
Salt hopper size Diameter Height

100 L tvl,O m tvl,3 m
250 L tvl,5 m tvl,4 m
500 L -z.o m tvl,6 m
Table 1 - Advised dimensions far salt hoppers

.,,� Top lid
' 1
1
1
1
1 1
1 1
1 1
1 1
1 1 <==> Plasti e tank
1 1
1 1
1 1
1 1 Tube
,..
1 1
1-- abrics
-� � � Mesh
1
Tube
Plastic tank
Picture 6 - Salt hopper components
10.2 Control data reader
Picture 7 - Control data reader
This PLC (see Picture 7) is used to access the following information:
1. Operation - main screen:
• Mains flow
• Brine saturation
• Working current
• Mains water pressure
• Status of anolyte tank: full or empty
• Status of the unit: working mode/standby/flushing (alarm
signal)

2. Flushing mode:
• Activate flushing
• Activate drain
• Get back to main screen and resume operation
3. Diagnostics of the problems:
• Inadequate mains water flow and pressure

• Brine pump problem
• Mains flow switch problem
• Brine quality/saturation
• Any of the RCDs tripping off
• Inadequate working current
• Anolyte tank status
Technical specification and details of the Vision 130 PLC of ela-900 can be download
from www.unitronics.com
10.3 Preparation procedures
l. Make sure that the emergency switch is in the Ready to use position.
2. Switch on the power to the cells (see picture 8).
3. Check all valves inside the hydraulic cabinet and make sure that they are all
in the positions for Operation. (see Table 2).
4. Press 100% on the display of the brine pump and hold it until you have the
entire brine line filled up with the brine to avoid any air locks which may
hinder the operation of the unit. You may visually control the movement of
the brine. Release the 100% button. We advise this procedure only for easy
first commissioning of the unit or starting it after not being in use for sorne
time
Picture 8 - RCD inside the unit
# Operation mode Flushing mode

Vl Constant flow valve Constant flow valve
V2 Closed Closed
V3 Open Closed
V4 Closed Open
Table 2 - Valve positions for different modes

10.4 Operation
l. Make sure that the salt solution pickup is fully submerged in the salt solution
and that the ANK Anolyte hose is in the container.
2. Turn on the water supply.
3. Press Fl on the main menu of the PLC to start the unit. Press F2 if you want
to stop the unit.
4. Check the volume of water flowing through the machine on the PLC. Flow
should be gradually reaching 90 L/h. Adjust it if needed, using Vl in the unit
or any externa! valve, if installed.
5. At the beginning, the PLC will display 2-5 A.
6. It will take about 2-3 min for the current to slowly rise to rv52 amps to
ensure 500 mg/1 of active chlorine in Anolyte.
7. Select the device operation mode (lOOppm, 200ppm, 300 ppm, 400ppm or
500ppm) by pressing the corresponding key (1, 2, 3, 4 or 5)
8. Press F2 if you want to stop the unit.
The noise level of this product is low and no hearing protection is required during
the operation of the unit.
The ela-900 unit has a current stabilization and, after being put into operation, it
will reach the working current according to the setting by itself, adjusting the speed
of the brine pump according to the water flow and quality of the brine. If, after a
few minutes the unit does not reach the working current, please check the water
flow, if it is adequate, and brine concentration. Ali these reading you can take from
PLC.
10.5 Termination of the operation.
When production is completed or you want to stop the machine, press F2 on the
PLC.
10.6 Alarms
=
fi.Visío111 30'"
m Alarm!
R eason: Cell overheat
111
1111 11
1111 ESC: Confirm
11
l 2 J • ...
•
C3III CllB cmll
.
-
4 5 6
e=- Cll8I e:..
7 8 9 o
t::11111 C:mll c:111111
Picture 9 - Automatic restart in progress Picture 10 - Cell overheat alarm

=
fi.Vlslon 130 ..
B Alarm!
m
a
R eason: Flush needed.
1111
m, ESC:Confirm
11
e:-.
1
CJm
2 3
e-.
...-
" ..
-
4 5 ó
CJalll Cllm t::ml
7 8 9
c:lllll Cllml t:::11111
o •
Picture 11 - Flush needed alarm Picture 12 - Leakage alarm
Í'JVisio.r1 l 30"
m Alarm! -
Reason: Low brine 'wf 111
1111 l'I
m,
conduct1v1ty.
ESC: Confum
11
...
1
t::11111 e=-
2
Cml
J
... ..
.
-
4 5 6
e=- e-. c:::JIIIII
7 8 9 o
e=- e=- C:1111
Picture 13 - Low brine alarm Picture 14 - Low pressure alarm
= ..
1g.Vision131/' tíVJsion 130"'
••
B Alarm!
Reason: Low water flow. 111 B Alarm!
Reason: Power supply 11
1111 1111
m, ESC: Confirm
a m, error.
ESC: Confirm
-
W 11
...
e=-
1 2
c::9111 c::m:11
3
... . l
c::Jml ClllCI
2
c::ma
3
... ...
,. .
- -
4 5 6 4 5 ó
c:Jlm C9ml e::-. r..:ma CSfl'2I r=-
7 8 9 o 7 8 9 o
c:mll c:::zmJI c:::llll r:::::sa r:=-a t::::llRI
Picture 15 - Low water flow alarm Picture 16 - Power supply alarm

11. Maintenance
What may appear to be trouble is not always a real problem. Re-start the unit a
couple of times. See if it helps. If not, you can read all the problems which might
influence smooth performance of the unit such as low pressure/flow of the mains
water, low quality of brine etc. on the PLC. React accordingly.
Regular maintenance of the product is mandatory.
Maintenance operations may only be performed by authorized personnel. The

personnel must be at least 18 years of age. The personnel must be familiar with
the accident prevention instructions and must have read and understood this
manual and its annexes. The personnel must have sufficient experience with
similar products to conduct the service operations.
The personnel have to wear safety equipment during maintenance.
AII conducted maintenance operations must be listed in the maintenance book of

this product. The maintenance book must include number of the maintenance,
date, work content, name/names of the personnel who performs the maintenance.
For every maintenance work performed, one maintenance sheet must be printed,
filled and stored. See page 35 of this manual for the maintenance sheet template.
Filling and storing of the maintenance book of this unit is a requirement for the
warranty.
No warranty is provided in the cases where the filled maintenance book is not
provided to the manufacturer.
11.1 Daily Maintenance
• Check if volume of NaCI in the brine container is adequate for the output
required for that day.
• Check the generator to see if there are any obvious problems, i.e. leakages.
• Check the flow indicator for adequate flow through the generator.
• Check if the current meter indicates the working current according to the
setting.
11.2 Weekly Maintenance
setting.
• Check Anolyte quality measuring pH, ORP and active chlorine of freshly
generated Anolyte. Take a sample from Anolyte container.

11.3 Monthly Maintenance ( depending on hardness of the water)
setting.
• Check Anolyte quality measuring pH, ORP and active chlorine of freshly
generated Anolyte. Take a sample from Anolyte container.
• Check the power connection to see if it might have gone loose. Tighten if
necessary. Clean it from rust as well, if any.
• Carry out cell flushing procedures (see Chapter 11.4 for instructions).
&
Failure to perform regular
maintenance may cause the product
CAUTION!
to malfunction and/or damage to the
product.
&
equipment during maintenance can
CAUTION!
result in damage of the users' health
and/or bodily injury.
11.4 Cell Flushing instructions.
The cell(s) in the EW unit needs to be flushed regularly as hardness of water will
result in deposits on the electrodes and diaphragm. As the hardness of water
varies all over the world, it is difficult to say how many times the EW unit should
be flushed but the necessity for flushing is controlled by the PLC of ela-900 and
will be indicated on the display when the necessity arises.
Chemicals/Materials needed: Hydrochloric acid (rvl0%) in a container/jug (7-10

liters).
l. Put all valves in the position for Flushing (see Table 2). For inside view of
the unit see Picture 21.
2. Having the unit powered press F2 in the main menu. You will get to manual
flush menu STEP l. You can read all STEPS on the PLC after pressing F2.

V:Vision130 ..
m
1111
1111
CWII
l 2
c::mm c..
3
...
•
-..
m
a
-"
.t 5 6
r=- t:mmll c::1111
7 8 9 o
c:JIIII c:am C:1111
Picture 17 - STEP 1 on the PLC
STEP 1
As a STEP 1 cell(s) is prewashed with water befare flushing with acid. Direct the
Acid out/Drain hose to drain. Preset time for this procedure is 15 minutes. You
can change this value by pressing Enter, and then you enter the new value and
press Enter. To start the procedure press Fl. To abort the procedure press F2. If
you need to Exit to the main menu press ESC. After completing this procedure
press "Arrow to the right" to proceed to STEP 2.
STEP 2
As STEP 2 cell(s) is flushed with acid. Immerse Acid in and Drain/Acid out hoses
into the container with acid. Preset time for this procedure is 1 hour. You can
change this value by pressing Enter, then enter the new value and press Enter. To
start the procedure press Fl. To abort the procedure press F2. If you need to Exit
to the main menu press ESC. In arder to move to the next procedure press "Arrow
to the right". You will get to the flush menu STEP 3.

• •-
1;Í Vision 1 30 ..
1111
EII 11
c..
l 2
t::Jla e=-
3
....
• ...
-
4 5 6
CIIII t=- r:::lml
7 8 9 o
,.
r::::::.. i=- s::::JIII
STEP 3
As STEP 3 the acid pump is washed with water. Immerse Acid In hose in the
container with water and direct Drain/Acid out hose to drain. Preset time for this
procedure is 5 minutes. You can change this value by pressing Enter then enter
the new value and press Enter. To start the procedure press Fl. To abort the
procedure press F2. If you need to Exit to the main menu press ESC. In arder to
go to the next STEP 4 "Arrow to the right".
••
J.;ÍV/sion l 30'"'
m
lill
m, 11
l
c:J!IIII C3IIIII
2
c::na
3
....
• ...
- ,.
4 5 6
r.mm c... Clllllll
7 8 9 o
r=- czmi t::JIIII
STEP 4
As STEP 4 the hydraulic system is washed with water. Preset time for this procedure
is 15 minutes. You can change this value by pressing Enter then enter the new
value and press Enter.
To start the procedure press Fl. To abort the procedure press F2. If you need to
Exit to the main menu press ESC.
After the STEP 4 is completed put all valves in the position for Operation. Press Fl
to start the unit as advised in Operation chapter.

Failure to use the required personal
•
protective equipment during the
DANGER! handling of hydrochloric acid can
result in damage of the users' health
and/or bodllv íníurv,
When you do cell flushing it is very important to be sure that you do it really good,
meaning that after flushing procedure cell is clean and free from scale deposits
again. In arder to control how the flushing was done you need to control salt
consumption befare and after flushing.
You can do it by using key 6 on the PLC. Pressing key 6 when you see flushing
alarm on the PLC you may see salt consumption under dirty or scaled cell
conditions. Generally, it is rvl2 g/L.
Once you have flushing done you may commission the machine and press key 6
again to see what is salt consumption after removing scale deposit from the cell.
Generally, it should be "'8-9 g/L. If you see it higher, we advise to repeat the
flushing procedure till you bring salt consumption to the required level.
Picture 21 - Inside view of the unit

11.5 Unit setting and calibration
The EW Unit is calibrated before it leaves the factory therefore unless required by
the customer the machine should need minimal if any calibration when installing,
the interna! flow and balance taps are pre-set at the factory and unless the taps
have been replaced there is no need to reset.

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CE declaration of conformity
Product: Generator of disinfecting fluids
Model No. Ela-900
The undersigned hereby declares, on behalf of the EW Tech SAS of Bogota,

Colombia, that the above-referenced product, to which this declaration relates, is
in conformity with the provisions of:
• Low Voltage Directive and Electrical Safety Requirements (EN60950)

• E.M.C Emissions Testing (EN55022)
• E.M.C Generic Immunity Testing (EN 50082-1)
• CE Marking Directive (93/68/EEC)
• Electro Magnetic Compatibility Directive (2004/108/EC)
• European Low Voltage Directive (2006/95/EC)
• European Machinery Directive (2006/42/EC)
CE
©2020, EW Tech SAS

Maintenance sheet
l. Date of maintenance
2. Reason for maintenance (regular maintenance/repair)
3. Type of maintenance work
4. Names and signatures of maintenance personnel
S. Work
6. Replaced parts
7. Notes
©2020, EW Tech SAS

Manual Maquina de Osmosis

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- ------------

@EW(tC\-\.CO \ 0·. \1) 300 4328

Tipo Equipo automático

Desinfectante Generado Acido hipocloroso

Rango pH Desinfectante 5,5-7,5

Concentración Desinfectante, ppm

ORP (Redox) 850-950 mV

ORP NaOH (Catholyte) - 900mV

Vida útil desinfectante (meses) 9-13 meses

EWTECH.CO I [email protected] I O: (1) 300 4328

Sistema de limpieza automático Integrado

Bomba Acido para limpieza equipo Integrado

Tipo de celda Membrana vertical

Control Remoto (no incluido en el

Controles adicionales Control flujo, sensor temperatura

Certificaciones NSF ANSI 61

Vida útil celda (años) Sa7

Tamaño Equipo 800 x 450 x 600mm*

Suministro eléctrico 220VAC, 32amp, 60Hz

Consumo eléctrico, kw/h 1,2 KWh

Presión agua ingreso 2 bar

Celdas verticales con partes en acrílico para fácil

Espació requerido montaje 4m2

Tamaño tanque salmuera

EWTECH.CO I [email protected] I O: (1) 300 4328

Operation and maintenance manual

l. GENERAL INFORMATION .........................................................................•..........•........................................ 3

5. PERSONAL PROTECTIVE EQUIPMENT ...••.............••...............•........................•................................•.....•...... 6

6. EMERGENCY STOP BUTIONS ..........................................................•..••..•...•.......•........................................ 7

7. PRODUCT DESCRIPTION ................•.•...•....••................•••..........................•...•.....•...•..........•.........•................ 7

7.1 FEATURES ..•.....•......•.•..............•...•.•.....••...•.•...........•.•.•.•......•......•.•......•..•...•..•.•.....••.....•.•....•.....•........•.•...•.•...•. 7

9. PRE-USE INSPECTION OF THE PRODUCT .......•...............•..................•...•..••.•••..•..•...••..•...........•................... 13

10. OPERATING WITH THE PRODUCT ...............•..............•......................•....•..........•.......................•.........•.... 14

10.1 PREPARATION OF SATURATED SALINE (NACL) SOLUTION 14

11. MAINTENANCE •.•••.••.•••..••.•..••.•..••.••.•••••••...•.•••..•...•••.••.••••.•••.•........•..........•.....•......................•.•.....•.•..•... 19

11.1 DAILY MAINTENANCE .......•...•.•...•••.•.••..•..•...•..........•.•.•.•.........•.•...•.........•...•....•.•....•.•.•.•..•........•...•.....•.....•...•. 19

12. TROUBLESHOOTING ......................•....•....................................•.••.........................................•...•.....•...•...• 25

CE DECLARATION OF CONFORMITY ..........•.............................................•..............•......................•................ 34

MAINTENANCE SHEET ..............•............................................................•...................................................... 35

©2020, EW Tech SAS 2

This instructions manual (Original instructions) gives an overview of the ela-900

In this manual the EW ela-900 is also referred to as the product or unit.

The EW ela-900 unit is delivered in one enclosure consisting of two compartments:

For instruction-details on specific applications please contact the manufacturer or

Reading and understanding the content of this manual is mandatory to anyone

©2011, EW Tech SAS 3

The unit utilizes an electrolyser (cell) to electrically activate a solution of common

The generator is calibrated to produce Anolyte with a constant quality. However,

©2020, EW Tech SAS 4

Serious situations arising from non-compliance with safety requirements and/or

CAUTION! Potentially hazardous situation.

©2020, EW Tech SAS 5

Product, unit EW ela-900 generator of disinfecting fluids or its part

S. Personal protective equipment

Use of at least the following personal protective equipment is required during

During the handling of hydrochloric acid, the following protective equipment is

Failure to use personal protective

©2020, EW Tech SAS 6

EW ela-900 unit has been developed to automatically produce ANK-Anolyte only

The electrodes are specifically designed to endure high electrochemical loading as