औद्योगिक प्रक्रमों की सूची
जिन प्रक्रियाओं में किसी चीज के निर्माण के लिये रासायनिक या यांत्रिक चरणों (steps) की आवश्यकता होती हैं उन्हें औद्योगिक प्रक्रम (Industrial processes) कहते हैं। बड़े-बड़े उद्योगों में औद्योगिक प्रक्रम मुख्य भूमिका निभाते हैं।
यह सम्पूर्ण पृष्ठ या इसके कुछ अनुभाग हिन्दी के अतिरिक्त अन्य भाषा(ओं) में भी लिखे गए हैं। आप इनका करके विकिपीडिया की सहायता कर सकते हैं। |
Most processes make the production of an otherwise rare material vastly cheaper in price, thus changing it into a commodity; i.e. the process makes it economically feasible for society to use the material on a large scales, in machinery, or a substantial amount of raw materials, in comparison to batch or craft processes. Production of a specific material may involve more than one type of process. Most industrial processes result in both a desired product(s) and by-products, many of which are toxic, hazardous, or hard to deal with. Very, very few processes are self-contained.
सामान्य प्रक्रम
These may be applied on their own, or as part of a larger process.
- Liquefaction of gases - for ease of transportation
- Supercritical drying, Freeze drying - removal of excess liquid
- Scrubber - removing of pollution from exhaust gases
रासायनिक प्रक्रम
- Smelting - chemically enhancing metals
- Disinfection - chemical treatment to kill bacteria and viruses
- Pyroprocessing - using heat to chemically combine materials, such as in cement.
उष्मीय प्रक्रम
- Flash smelting - a refinement on smelting, for sulfur-containing ores (produces copper, nickel and lead)
विद्युत अपघटन
The availability of electricity and its effect on materials gave rise to several processes for plating or separating metals.
- Gilding, Electroplating, Anodization, Electrowinning - depositing a material on an electrode
- Electropolishing - the reverse of electroplating
- Electrofocusing - similar to electroplating, but separating molecules
- Electrolytic process - the generic process of using electrolysis
- Electrophoretic deposition - electrolytic deposition of colloidal particles in a liquid medium
- Electrotyping - using electroplating to produce printing plates
- Metallizing, Plating, Spin coating - the generic term for giving non-metals a metallic coating
भौतिक प्रक्रम (Physical processes)
There are several physical processes for reshaping a material by cutting, folding, joining or polishing, developed on a large scale from workshop techniques.
- Forging - the shaping of metal by use of heat and hammer
- Casting - shaping of a liquid material by pouring it into moulds and letting it solidify
- Machining - the mechanical cutting and shaping of metal
- Progressive stamping - the production of components from a strip or roll
- Hydroforming - a tube of metal is expanded into a mould under pressure
- Sandblasting - cleaning of a surface using sand or other particles
- Soldering, Brazing, Welding - a process for joining metals
- Tumble polishing - for polishing
- Precipitation hardening - heat treatment used to strengthen malleable materials
- Work hardening - adding strength to metals, alloys, etc.
- Case hardening, Differential hardening, Shot peening - creating a wear resistant surface
- Die cutting - A "forme" or "die" is pressed onto a flat material to cut, score, punch and otherwise shape the material.
मोल्डिंग (Moulding)
The physical shaping of materials by forming their liquid form using a mould.
- Casting, Sand casting - the shaping of molten metal or plastics using a mould
- Sintering, Powder metallurgy - the making of objects from metal or ceramic powder
- Blow moulding as in plastic containers or in the Glass Container Industry - making hollow objects by blowing them into a mould.
- Compression molding
विलगन (Separation)
Many materials exist in an impure form, purification, or separation provides a usable product.
- Comminution - reduces the size of physical particles (it exists between crushing and grinding)
- Froth flotation, flotation process - separating minerals through floatation
- Solvent extraction - dissolving one substance in another
- Frasch process - for extracting molten sulfur from the ground
- Fractional distillation, Steam distillation, Vacuum distillation - separating materials by their boiling point
- Batch distillation
- Continuous distillation
- Fractionating column
- Spinning cone
लोहा एवं इस्पात
Early production of iron was from meteorites, or as a by-product of copper refining. Heating iron ore and carbon in a crucible at 1000 K produces wrought iron. This process gained popularity during the Iron Age. Temperatures of 1300 K were produced around the 8th century by blowing air through the heated mixture in a bloomery or blast furnace (12th century); producing a strong but brittle cast iron. Furnaces were growing bigger, producing greater quantities; a factor contributing to the Industrial Revolution. In 1740 the temperature and carbon content could be controlled sufficiently to consistently produce steel; very strong and very workable. The 19th century saw the development of electric arc furnaces that produced steel in very large quantities, and are more easily controlled.
- Smelting - the generic process used in furnaces to produce steel, copper, etc.
- Catalan forge, Open hearth furnace, Bloomery, Siemens regenerative furnace - produced wrought iron
- Blast furnace - produced cast iron
- Direct Reduction - produced direct reduced iron
- Crucible steel
- Cementation process
- Bessemer process
- Basic oxygen steelmaking, Linz-Donawitz process
- Electric arc furnace
पेट्रोलियम एवं कार्बनिक उत्पाद
The nature of an organic molecule means it can be transformed at the molecular level to create a range of products.
- Cracking (chemistry) - the generic term for breaking up the larger molecules.
- Alkylation - refining of crude oil
- Burton process - cracking of hydrocarbons
- Cumene process - making phenol and acetone from benzene
- Friedel-Crafts reaction, Kolbe-Schmitt reaction
- Olefin metathesis, Thermal depolymerization
- Transesterification - organic chemicals
- Raschig process, Ketazine process, Peroxide process - part of the process to produce nylon
- Formox process - the oxidation of methanol to produce formaldehyde.
अन्य
- उत्पाद के अनुसार
- Aluminium - (Deville process, Bayer process, Hall-Héroult process, Wöhler process)
- Ammonia, used in fertilizer & explosives - (Haber process)
- Bromine - (Dow process)
- Chlorine, used in chemicals - (Chloralkali process, Weldon process)
- Fat - (Rendering)
- Fertilizer - (Nitrophosphate process)
- Gold - (Bacterial oxidation, Parkes process)
- Heavy Water, used to refine radioactive products - (Girdler sulfide process)
- Hydrogen - (Steam reforming, Water Gas Shift Reaction)
- Lead (and Bismuth) - (Betts electrolytic process, Betterton-Kroll process)
- Nickel - (Mond process)
- Nitric acid - (Ostwald process)
- Paper - (Pulping, Kraft process, Fourdrinier machine)
- Rubber - (Vulcanization)
- Salt - (Alberger process, Grainer evaporation process)
- Semiconductor crystals - (Bridgeman technique, Czochralski process)
- Silver - (Patio process, Parkes process)
- Sodium carbonate, used for soap - (Leblanc process, Solvay process, Leblanc-Deacon process)
- Sulfuric acid - (Lead chamber process, Contact process)
- Titanium - (Hunter process, Kroll process)
- Zirconium - (Hunter process, Kroll process, Crystal bar process, Iodide process)
- प्रक्रमों के अनुसार
- Alberger process, Grainer evaporation process - produces salt from brine
- Bacterial oxidation - used to produce gold
- Bayer process - the extraction of aluminium from ore
- Chloralkali process, Weldon process - for producing chlorine and sodium hydroxide
- Crystal bar process, Iodide process - produces zirconium
- Dow process - produces bromine from brine
- FFC Cambridge Process
- Girdler sulfide process - for making heavy water
- Hunter process, Kroll process - produces titanium and zirconium
- Industrial rendering - the separation of fat from bone and protein
- Lead chamber process, Contact process - production of sulfuric acid
- Mond process - nickel
- Nitrophosphate process - a number of similar process for producing fertilizer
- Ostwald process - produces nitric acid
- Pidgeon process - produces magnesium, reducing the oxide using silicon
- Steam reforming, Water Gas Shift Reaction - produce hydrogen and carbon monoxide from methane or hydrogen and carbon dioxide from water and carbon monoxide
- Vacuum metalising - a finishing process
इन्हें भी देखिये
- रासायनिक इंजीनियरी (Chemical engineering)
- विशालोत्पादन (Mass production)