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SA50 88-02 Service
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” 88-01 9 SASO/SASOP ELITE 50 LY/SR/SHOW TO USE THIS MANUAL Follow the Maintenance Schedule recommen: dations to ensure that the vehicle is in peak operating condition. Performing the first scheduled maintenance is very important. It compensates for the initial wear that occurs during the break-in period. Sections 1 through 3 apply to the whole motor scooter, while sections 4 through 18 describe parts of the motor scooter, grouped according to location. Find the section you want on this page, then Tum to the table of contents on page 1 of that section Most sections start with an assembly or system illustration, service information and troubleshooting for the section. The subse- quent pages give detailed procedures. If you don’t know what the source of the trou- ble is, refer to section 19, Troubleshooting. fications included in the latest product Information availa time of approval for printing. Handa Motor Co. Led. reserves the right to make changes at any time without notice and without incurring any ab: ligation whatever, No part of this publication may be reproduced without written permis HONDA MOTOR CO., LTD. Service Publications Office CONTENTS | Genenat inronmarion | wwenicaon MAINTENANCE FUEL SYSTEM ENGINE REMOVALIINSTALLATION CYLINDER HEAD/CYLINDER/PISTON Ea m4 5 mG Hi EI a a w eee g |_ALTERNATOR ©" DRIVE AND DRIVEN PULLEYS; KICKSTARTER( | FINAL REDUCTION ED | CRANKCASE/CRANKSHAFT FRAME COVERS 11 3| STEERING/FRONT WHEEL/BRAKE/ << |_SUSPENSION ©) REAR WHEEL/BRAKE/SUSPENSION oA BATTERY/CHARGING SYSTEM [14 @__ IGNITION SYSTEM }15 eee E[ mecrne franren ~ i 5 i) LIGHTS/METERS/SWITCHES 117— | |_WIRING DIAGRAM | TRoustesHooTiNG INDEX. sas Eg Dato of issue: January, 1098 © HONDA NCTOR CO., LTD,1, GENERAL INFORMATION GENERAL SAFETY WW ‘SERVICE RULES WW MODEL IDENTIFICATION 1:2 SPECIFICATIONS 13 TORQUE VALUES 15 TOOLS 16 CABLE & HARNESS ROUTING Ww NOISE EMISSION CONTROL SYSTEMS (U.S.A. only) wy GENERAL SAFETY IF the engine must be running t0 do some work, make sure the ‘area Is well-venullated. Never rum the engine in a closed area. The exhaust coniains poisonous carbon monoxide gas thot ean cause loss of conselousness and may lead to death. Gasoline is extremely flammable and is explosive under certain conditions. Do not smoke or allow open flames or sparksin your working area or where gasoline is stored. Inhaled aibesios fibers have been found to cause respirerory disease and cancer. Never use an air hose or dry brush 10 clean brake or cluteh assemblies, Use an OSHA-approved tacuum cleaner or altemater method approved by OSHA designed 10 minimize the hazard coused dy airborne asbestos fibers, SERVICE RULES The battery electrolyte contains sulfurie acid. Protect your ‘exes, shin and clothing. In case of contact, flush thoroughly with water and cail @ doctor if electrotvte gets in your eves. ‘The battery generates hydrogen gas which can be highly explo- sive. Do not smoke or allow flames or sparks near the battery, especially while charging it 1. Use genuine HONDA or HONDA-recommended parts and lubricants or their equivalents. Parts that do not meet HONDA’s design specifications may damage the scooter, 2. Use the special tools designed for this scoater. 3. Use only metric toals when servicing this scooter. Metric bolts, nuts, and screws are not interchangeable with English fas: te 5. When tightening bolts or in 2 oF 3 steps, unless @ partic F sequence is spocitied, 1s. The use of incorrect tools and fasteners may damage the scoater Inotall new gaskets, O-rings, cotter pins, lock plates, exc. when reassembling, its, begin with largar-diameter or inner bolts frst, and tighten to the specified torque diagonally 6. Clean parts in non-flammable or high flash point solvent upon disassembly. Lubricate any sliding surfaces before re: assembly 1. After reassembly, check all parts for proper installation and operation 8. Routo all electrical wires as shown on pi 1-7 theu. 1-11, Cable and Horness Routing, and eway from sharp edges anc ‘areas where they might be pinched between moving parts 4-1
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