Cartea Constructiei Metalului

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NOVASTILEX

o b ie c t iv :

s.c. NOVASTILEX s.r.l


J06/537/2003, RO 15739959, Voiksbank, Ro45 VBBU 2511 BN06 7034 2701

Statie dezhidratare nm ol

BENEFICIAR: SC ACET SRL


ANTREPRENOR: CONCRET CONSTRUCT AG SRL
EXECUTANT: NOVA STILEX SRL

IUNIE 2014

BISTRITA Cart. Unirea Hala de Prod.l Ferma 3, Tel:0722-548.406, Fax: 0363-814.336


horatiu.moldovan<novastilex.ro

www. novastilex. ro

CARTEA CONSTRUCIEI METALULUI

DECLARAIE DE CONFORMITATE
N r.1 2 / 20.06.2013
PRODUS: STRUCTURA METALICA Statie d ezhidratare nmol
PRODUCTOR: S.C. NOVA STILEX S.R.L.

J06/537/2003; C.I.F. RO 15739959


Tel: 0760789096
Asiguram , garantam si declaram pe propria rspundere, conform prevederilor art. 3
din Hotararea de guvern nr. 1022/2002 privind regimul produselor si seviciilor care pot pune
in pericol viata, sanatatea, securitatea muncii si proiecia mediului, ca produsul la care se
refera aceasta declaraie nu pune in pericol viata, sanatatea, securitatea muncii, nu produce
impact negative asupra mediului si este in conformitate cu cerinele din documentaia de
execuie pusa la dispoziie de beneficiar.

DIMENSIUNE: conform proiect de execuie


M ATERIALE: H e a 2 4 0 ,

IPE 300,180,240
TG 20,15,12,10,8,6
Rotund $16,<>20
UNP 65, UNP 140
Conforme cu certificatele de calitate anexate.
DATA EM ITER II: 20.06.2014
NUME: M oldovan H o ratiu Florin

FUNCIE: DIRECTOR
SEMNTUR:

Rev. O
2

Page 2 of 3

DETAILS OF WELD TEST


Manufacturer's Welding Procedure Specification
Reference N o.:
01
5

Manufacturer :

Reference No.: WPQR PED.VE.2502

S.C. NOVA STILEX S.R.L

Date of Welding: 07.06.2013


Location: Workshop
Preparation and Cleaning: Oxyfuel Cutting & Grinding

Inspection Company: SGS Italia S.p.A.

Welders Name :

DRANCA ftarcef-Andrei
Parent Metal Specification : EN 10025-2 : S 355J2 (E N 15608: Group 1

to
EN 10025-2 : S 355J2 (EN 15603: Group 1.

10

Welding Process :

11

Joint Type :

12

Weld Preparation Details (Sketch)

135 (MAG) Partlym.

13

14
15

Parent Material Thickness (mm): 12

BW ss nfa

Pipe Outside Diameter (mm): N.A.


Welding Position: PF

Joint Design

...

'

Welding Sequence

... v

Run

Process

Size of

Current

Voltage

Filler Metal
j--------

mm

1,2

100

17

135

Tp. Current

Wire Feed

Travel

Heat

/ Polarity

Speed

Speed

Input *

mm/s

1,8

2,05

J/mm
663

2,09
1,91

980

1,73

1082

135

1,2

oN
C

m/min
DCEP

19

IC E P

2,1

135

1.2

120

19,5

DCEP

135

1,2

120

19,5

DCEP

2,1
2,1

L. - 4 ..
*0

Fiiier Metal:

17

Type, Designation, Tradename:

EN ISO 14341-A : G 42 3 M21 3SI1 (ESAB Autrod 12,51)

18

Any Special Baking or Drying :

None

18

Gas / Flux :

EN SO 14173 : M21-ArC-18 { 82% Ar + 18%C02 )


None

20

Gas F!ow Rate :

22

Solid Wire

Shielding :
Backing:

Shielding :
Backing:
Tungsten Electrode Type / Size :

21,23 Details of Back Gouging / Backing :


24
25

13 Litre/Min.
N.A.

Other information

N.A.
N.A.
> 20 a

28

interpass Temperature ;
< 200C
Post Weld Heat Treatment and / or Ageing : None

27

Time, Temperature, Method :

N.A.

Heating and Cooling Rates * :

N.A.

Branch connection angle alfa:

N.A.

2S

873

The above test piece was welded In the presence o f :

Approved by:

Bramuzzo D.

-lame and Signature TONIA Corneliu

short-arc

Id. : E3
Rev, O
2

Page 3 of 3

TEST RESULTS
Manufacturer's Weiding Procedure Specification
Reference No. :

01

Visual Examination;

Satisfactory

Inspection Company: SGS itaiia S.p.A.


Reference N o,: WPQR PED.VE.2502
Radiography*: None

Penetrant/Magnetic Particle Test*:


Tensile Tests

Ultrasonic Examination*: Satisfactory


Temperature : 20C

Type f No

Re

Rm
N/mm2

Requirement

N/mm2
> 3S5

470 - 630

T1

401

549

T2

416

549

Bend Tests

A%

2%

Fracture Location

Remarks

26

Out of Weld

None

25

Out of Weld

None

522

Forms r Diameter : 48 mm

Type/ No Bend Angie

Elongation*

Result
Satisfactory

: F.B.B. 1132

180
180

j R B.B./S13

180c

Satisfactory

R.B.B. / 133

180

F.B .8./I12

Macro Examination

Satisfactory

hero Examination *

None

Satisfactory

Impact Test*

Type: Trensve rse KV

Notch Location/Direction

Size (mm) :

Temp.

10x10

Values

Requirement : > 27J


Average

Remarks

6C

Weld Metal / VWT 0/1

-20

90

80

38

36.00

None

H.A.Z. / V H T 1/1

-20

133

140

138

137.00

None

Hardness Tests *

Location of Measurements (Sketch *)

T yp e /lo a d :
Values >

H V 10
Parent Meta!:

1S5 to 171

H.A.Z.:

176 to 221

WeldMetai:

185 to 219

Other T ests:

None

R em arks :

Nona

See Mechanical Test Report

Tests Carried out in accordance with the requirements o f:


laboratory Report Reference Number.

EN IS 0 15614-1:2004/A1:2008/A2:2012
S.C ECHO TESTING S.R.L. + 7 tste 10.08.2013; 607 date 10.06.2013
S C. TRANSISUD CONSULTING S.R.L. + 680 date 12.06.2013

Test resuits were acceptable


Test Carried out in the presence o f:

Approved by:
Name and Signature :

Bramuzzo D.
Toma Comeliu

id. : E1
Rev. O
2

Page 1 of 3

WELDING PROCEDURE QUALIFICATION RECORDS

Manufacturer's Welding

Specification

Inspection Company :

SGS Italia S.p.A.

Reference No. :

01

Reference No. :

WPQR PED.VE.2502

S.C. MOVA STLEX S.R.L.


C art Unirea, Hala ae Prod. 1, Farms 3, Bistrita, Romania

Code : Testing Standard :

EN SO 15614-1:2004/A1:2008/A2:2012

Date of Welding:

07.06.2013

Range of Approval

10

Welding process:

135 (MAG) Partlymechanized

11

Joint Type:

BW ss-mb-nb, bs / TBW ss bs / FW on plaSe and pipe

12

Parent Meta! Group(s):

Group 1 (CR ISO 15608 Subgroup 1.1 & 1.2)


to
Group 1 (CR ISO 15608 Subgroup 1.1 & 1.2)

13

Parent Material Thickness (m m); 3,0 to 24


Weld Meta! Thickness (m m);

3,0 to 24

14

Pipe Outside Diameter (m m):

> 500 and plates; > 150 for ?A

15

Filler Metal Type/Designation :

Solid Wire / EN ISO 14341-A : G 42 3 M2i 3Si1

18

Shielding Gas / Flux :

EN ISO 14175: M21-ArC-18

1?
18

; ype of Welding Current :


Welding Position :

DCEP

21

PA - PB - PF
20C

Inter:ass Temperature:

Post Weid Heat Treatment and/or Ageing :

None

Branch connection angle aifa:

N..

Other Information :

Heat Input : 25%

<200C

Fillet throat thickness : ALL only for multipass


Fillet weld material thickness : 6,0 to 24 mm
Wire system qualified: single wire
Multi-run deposit
.srtifiea chat test welds prepared, welded and tested satisfactorily in accordance with the requirements of
the code / testing standard indicated above.

23

Location :

Malcontenta (VE)-iTALY

Date of Issue

12.06.2013

SGSl*?! S.pA ? Via3. Gczzi, 1/A -20129Miranc Italy

Approved by:

Bramuzzo D.

Notified Body N:

1381

issue by

Toma Comeliu

t *390273931 1*390270124630

8 sgs.itsiy^sgs.com ww.itsgs.cdm

Id. : E4
Rev. 2
3 Page 1 of 1

WELDER APPROVAL TEST CERTIFICATE


2 Designation:

EM 287-1:136 P BW 1.2 S t12 PF ss nb

EN 287-1:135
4 Manufacturer's Welding Procedure Specification
Reference No.:
01 and 01 FW

P FW 1.2 S t12 PB si

6 'Welder's Name:

DRANCA Marcel-Andrei

7 identification:

C.l.XB 137214/NVS1

8 Method of Identification:

inspection Company :

SGS Italia S.p.A.

Reference No.:

W.PED.VE.7107

Identification Card / Punching

9 Date and place of birth:


10 Employer:
11 Code / Testing Standard:

17.04,1983- Sistrita, jud. Bistrita-Nasaud, Romania


S.C. NOVA STiLEX S.R.L, - Biatrita, Romania
EN 287-1:2011

12 Job knowledge:

Not Tested

13

We:d Test Details

Welding process:
15 Plate or Pipe:
14

16 Joint type:

Range of approval

135

135,138(M)

Plate

Plate and Tube

BW and FW

BW -TBW
FW si - ml

Parent metal group(s):


18 Filler metal type / designation:

1.2

1.1 -1 .2 -1 .4

ISO 14341-A: G 42 3 M21 3S1


(S)

Any other similar consumables (S)

i Filler metal type / designation:

/
N.A.

For 138: M only

EN ISO 14175 : M21-ArC-18

Active Gas

N.A.
For BW: 12

N.A
For BW: 3 to 24

For FW: 12

For FW: 3 to 24

Covering;

191Shielding gas! flux:


20 Auxiliaries:
21 Material thickness (mm):

N.A

22 Pipe outside diameter (mm):

N.A.

>150

23 Welding position*
24 Sack gouging / Backing:___

For BW: PF; For FW: PB

PA - PB - PF

BW: ss nb, mi; FW: si

ss nb mb - bs

25 Additional information is available on attached sheet and / or welding procedure specification Mo.:
26

01 and 01

Approved by:

27,28

Type of test

Acceptable

30 Visual
31 Ultrasonic

Not Required

Bramuzzo D.

Notified Body Nc 1381

X
X(607/10.06.2013}

issue by: Toma Corneliu

32 Magnetic Particle /
/ Dye Penetrant
33 Macro
34 Fracture

X
X(71/10.06.2013)

Date of issue: 12.06.2013


Location: Malcontenta (VE) - ITALY

X{680/12.06.2013)

35 Bend
36 Additional tests

X{681/12.06.2013}
X(680/12.06.2013)
X

: Append separate sheet if required

Validity of approval: 06.06.2015


Prolongation for approval by employer

See WPQfi FED VE 2502

37

supervisor for the following 6 months


Date

signature

Position

38 Prolongation for approval by Inspecting Company


for the following two years
39 Date

_ ..........

Signature

Position

SpA

Sozzi

tQY, 9 Mi i a

alv t -390273921

f + 33 02 701 24 830

e [email protected] . www.it.si

NOVA STILEX
CONDIII TEHNICE GENERALE DE
BISTRITA
SUDARE
DENUMIRE PRODUS
Structura metalica: Statie dezhidratare nmol
NUMR DESEN
LA PRELUCRAREA ROSTURILOR DE SUDARE ; ASAMBLAREA REPERELOR SUDAREA SI AJUSTAREA SE VOR
RESPECTA:
Prescriptii(specificatii) tehnice: C150-99 ; STAS 767/0-88 ; SREN 25817/C
Proiect de execuie
24/2012
Specificaia procedurii de sudare WPS nr:
001;002;003;004;M001;M002
Procedura de sudare omologata conform EN 15614
Sudori autorizati conform SREN 287
Norme de protectia muncii la sudare:
Legea nr. 90/96 privind Protectia Muncii
Norme generale de protectia muncii
Instruciuni proprii
Alte precizri

ntocmit
Ing. Moldovan H.

semntur

data

verificat
Ing. Moldovan H.

semntur

data

NOVA
FISA DE PROTECTIE
Nr. 14
STILEX
ANTICOROZIVA
Din 2.02.2014
BISTRITA
Denumire produs: Structura Metalica: Platforma Nmol
Locaia: Rou Jud. Suceava
1. Pregtire suprafate
Curata re
Raschetarea impuritilor aderente solide si a stropilor de sudura
Periere
Zone oxidate(fara a se ajunge la luciul metalic)
Degresare
Zone cu grsimi, uleiuri etc.
Suflare cu aer sau tergere
Integral(la tergere se utilizeaza lavete care nu lasa scame)
2. Grunduire
Timp pregatire-grunduire
Max. 3h
Denumire grund
G511
Nr. de straturi
3
Grosimea minima a unui strat
45 nm
Grosime strat uscat
Min. 135 nm
Timp de uscare intre straturi
12 h
Timp de uscare pentru
72 h
manevrare
Umiditatea relative a aerului
70%
Temperature aerului si a piesei
5...40C
3. Verificri
Pregatirea suprafeei
La fiecare element
Calitatea materialelor utilizate
Respectarea tipului de grund indicat
Verificarea condiiilor de mediu
Permanent
Preparare amestec
Conform tehnologiei productorului
Respectarea tehn. de vopsire
Nr. de straturi, grosime strat, timp de uscare
Aspectul protectiei intermediare
Fiecare strat trebuie sa fie continuu, lipsit de incretituri, basici,
exfolieri, fisuri, neregularitati
Aspect final
Cu ochiul liber
Grosime totala minima
ATENTIE! Se vor respecta normeie specific de protective a muncii si de prevenire a incediilor
ntocmit
Horvat Gh.
Verificat
Moldovan H.

NOVA STILEX
BISTRITA
Proiect: Statie dezhidratare namol
Nr. contract
Denumire: Structura Metalica
Nr. Marca
Nume
46
Dranca Marcel

LISTA SUDORILOR

Nr. desen:
Nr. poanson
NVS1

Calificare
EN287-1:135 P BW 1.2 S t l2 PF ss nb
EN287-1:135 P FW 1.2 St l2 PB si

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In accordance w ith

SIZE
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BAUROM CONSTRUCT SRL


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HOT ROLLED ROUND STEEL BARS
QUALITY: STEEL GRADE - St.3. GOST 380-2005, GOST 535-2005
TOLERANS ACC TO GOST 2590-2006

Of

LENGTH
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Heat number

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136043

20

NUMBER OF
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QUALITY

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Consignee:
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Description
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EN 10204/3 1

STANDARD
EN10025

S275JR

Cr

Ni

Cu

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x1000
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Heat number

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312

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30,5

r. hereb y certified th a t th e q u a lity o f g o o d s m e n tio n e d in this D o c u m e n t is in co n fo rm ity w ith con ditions a n d th e g o o d s m a y b e e x p o rte d
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TURBO TUB SRI

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Description
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mm

WI Ki l l I
Ml

NUMBER Ol
IMINDI.ES

QUALITY

S| \NI)ARI)

6000 -0 * 100

M 70

S275JR

I N 10025

hOOO -0 - 100

2.770

S275JR

I N 10025

Chem ical Composition - %


Size

1leal number

mm

Cr

Ni

Cu

AS0

xiOO

xl00

xIOOO

xIOOO

xlOO

xlOO

xioo

xIOOO

12

11

Mn

xioo

12

126999

20

57

18

12

16

126890

20

57

18

17

Mechanical properties IMpa = lN/m ni2


Size

I leat N um ber

Si

Y ie ld point

Tensile strength

Elongation

Re , MPa

Rm . MPa

A(7 . %

12

126999

408

^2(>

32.5

16

126890

351

497

33.0

It i s h e re b y c e rtifie d lh at th e q u ality o f g o o d s m e n tio n e d in th is D o cu m en t is in c o n fo rm ity w ith


c o n d itio n s and th e g o o d s m a y b e e x p o rte d
T h e p ro d u ctio n is n o t a s o u rc e o f ra d io a c tiv e r a d ia tio n !t d o n o t e x c ce d th e lim it v alu es lo r ra d ia tio n .w h ic h m a y h av e
a n e g a tiv e im p act on th e h u m a n b o d y
Q M S S G S c e rtific a te a c c o rd in g to IS t ) 9 0 0 1 2 0 0 8

Date : 18.3.2013
P R O D K Kk

PROMET STITT, JSC

Bend

xIOOO I

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