Lead Acid Battery Production/Assembly Line

Product Details
Customization: Available
Transmission Type: Flexible, Flexible
Rhythm: Flow Production Line, Flow Production Line
Manufacturer/Factory, Trading Company, Group Corporation
Gold Member Since 2014

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  • Lead Acid Battery Production/Assembly Line
  • Lead Acid Battery Production/Assembly Line
  • Lead Acid Battery Production/Assembly Line
  • Lead Acid Battery Production/Assembly Line
  • Lead Acid Battery Production/Assembly Line
  • Lead Acid Battery Production/Assembly Line
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Basic Info.

Model NO.
Customization
Automatic Production Line
Comprehensive, Assembly
Production Scope
Product Line, Product Line
Flexible Production
Intelligent Manufacturing, Intelligent Manufacturing
Condition
New
Automation
Automatic, Automation
After-sales Service
Engineers Available to Service Machinery Overseas
Casting Speed
6-12 Mold Min
Casting Size
330*130mm
Casting Thickness
1.1-3.6mm
Cutting Mold Adjustable Range
106-150mm
Certification
CE
Transport Package
Standard
Specification
SGS
Trademark
CMT
Origin
Jiangsu Suzhou
Production Capacity
100 PCS/ Hour

Product Description

General:
1. Production capacity: 100 pcs/hour.
2. Parameter: 12V, 500-200AH.
3. Electricity: 380V, 50Hz.
4. Air: compressed, 0.6 Mpa.
5. Floor: 100m*20m*8m

Flow chart
Lead Acid Battery Production/Assembly Line

Equipment list
1. Plate casting machine
Lead Acid Battery Production/Assembly Line
No. Items Unit Specification Remarks
1 Capacity 8H 2800 pieces  
2 Casting speed min 6-12 mold  
3 Casting size mm 330*130  
4 Casting thickness mm 1.1-3.6  
5 Cutting mold adjustable range mm 106-150  
6 Lead pot temperature ºC 400-550 continuously adjustable
7 Lead spoon temperature ºC 400-550 continuously adjustable
8 Mold temperature ºC 100-200 continuously adjustable
9 Power KW 44 One machine two pots
10 Power source AC 3F*380V  
11 Compressed air Mpa 0.4-0.5  
12 Dimension mm 4300*1200*2200  
13 Weight kg 1500  
2. Paste mixing machine
Lead Acid Battery Production/Assembly Line
No. Items Unit Spec.
1 Capacity KG/time 500
2 Time cycle min 25-45
3 Rotate speed Prm 45
4 Power KW 22
5 Cooling water Mpa 0.6Mpa tap water
3. Double side plate pasting machine
 
1 Paste volume 150KG
2 Suitable grid plate Thickness 1,2-4.5mm Width:180-360mm
3 Pasting efficiency 60-130 pieces/min
4 Pasting thickness tolerance <±0.1mm
5 Plate weight tolerance ±5g
6 Power Main motor:12KW Paste feeding motor 0.75KW
7 Air source <0.3m³ >06Mpa. Working 0.5Mpa
6 Dimension 3660mm*1700mm*1650mm
7 Weight 2300KG
8 Clean mode Water and acid spray
4. Plate surface drying machine
 

No.
 
Items
 
Specification
 
1
 
Tunnel length
 
13 meters
 
 
2
 
Temperature
25ºC--80ºC
 
3
 
Fan rotate speed
 
3000r/min
 
4
 
Power
 
3KW
 
5
 
Capacity
 
8000-10000 PCS/time
 
6
 
Working mode
 
Batch type
 
7
 
Working time
 
3,5--4.5H/time
5. GH Curing and Drying Chamber
GH-1 curing and drying chamber is composed of main box, sub-box, controlling system.
And there are hot air circulating system, heating system, humidification System,
temperature&humidity control system and air inlet&outlet system between the main box and
sub-box.
Lead Acid Battery Production/Assembly Line
6. Automatic plate splitting machine
7. Cast-on-strap machine
As per the current demand and production features, we developed ZHX200 Cast-on-strap
machine, it is used for casting and welding for the plate groups in battery assembling process.
The machine is fully automatic and controlled by a PLC, which has 4 working positions. The
machine needs only 2 operators, for the first position, the operator has to put the plate
groups into the clamp and tighten it, for the 2 nd  position, all the movements(aligning,
flipping, lug brushing, soldering flux brushing, etc.) are automatic. For the 3 rd  position
also fully automatic (aligning, casting, cooling, etc.). The other operator has to take out the
plate group from the clamp into the battery cell.
8. Partition welding machine(for welding the pole ear)
9. Battery tank cap hot sealing and welding machine
10. Screen printer
11. Acid pouring machine(10 heads)
......


This is just for your reference, and we can provide special design service later.

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