So You Want to Build a Little Log Cabin in the Woods? A How To...And How Not To Book
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T.T. Green was a country girl, a tom boy. She spent over twenty years planning to build her dream log home by studying 'How To...Books.' She build seven smaller log buildings for practice. She forged ahead and was met with an incredible sequence of almost impossible obstacles. Everything that could go wrong, did. This was Mrs. Murphy illustrating the principle of 'Murphy's Law' perfectly. In the first portion of the book she tells what went wrong and how these problems can be avoided. The second portion of the book illustrates some of the techniques used in log building.
N. Beetham Stark
Nellie Beetham Stark was born November 20, 1933, in Norwich, Connecticut to Theodore and Dorothy Pendleton Beetham. She attended the Norwich Free Academy and later Connecticut College in New London, CT before graduating with a MA and a Ph.D. degree in Botany (Ecology) from Duke University. Stark worked for the U.S. Forest Service as a botanist for six years and then joined the Desert Research Institute in Reno, Nevada where she worked on desert and forest ecology and later tropical nutrient cycling. She has consulted in many countries, working for some time in Russia, Australia and South America. She developed the theory that explains why tropical white sand soils cannot grow good food crops and described the decline processes of soils. She has also developed a science of surethology, or survival behavior which describes how humans must adapt to their environments if they hope to survive long term. She has 96 professional publications and has published in four languages. Her life long hobby has been English history, with emphasis on naval history. Her family came originally from Tristan Da Cunha in the South Atlantic in the early 1900's. Her grandfather was a whale ship captain for a time which spurred her interest in naval history. She also paints pictures of sailing ships which she has used as covers for her historical novels. She has built several scale models of sailing ships and does extensive research on ships and naval history, traveling to England once yearly. Stark was awarded the Connecticut Medal by Connecticut College in 1986 and the Distinguished Native Daughter Award for South Eastern Connecticut in 1985. She was named outstanding Forestry Professor three times by the students of the University of Montana, School of Forestry. Today she writes historical novels, mostly set in England. She has published some 21 novels in the past twenty years, mostly on the internet. She lives on a farm in Oregon and raises hay and cows. Stark's two most popular book series are: Early Irish-English History 1. The Twins of Torsh, 44 A.D. to 90 A.D. 1. Rolf "The Red" MacCanna, 796-846 2. An Irishman's Revenge, 1066-1112 4. Brothers 4, 1180-1216 5. Edward's Right Hand, 1272-1307 6. We Three Kings, 1377-1422 The Napoleonic Wars at Sea (Benjamin Rundel) 1. Humble Launching - A Story of a Little Boy Growing Up at Sea, 1787 2. Midshipman Rundel - The Wandering Mids...
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So You Want to Build a Little Log Cabin in the Woods? A How To...And How Not To Book - N. Beetham Stark
So You Want to Build a Little Log Cabin
in the Woods?
A How to . . .
And How Not To Book
T.T. Green
Published by N. Beetham Stark at Smashwords
Copyright © 2002 by T.T. Green
ISBN :Soft cover1-4010-5605-9
All rights reserved. No part of this book may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying, recording, or by any information storage and retrieval system, without permission in writing from the copyright owner. Paid downloads are permitted.
This book was printed in the United States of America.
Contents
Acknowledgements
List of Illustrations
Introduction
Chapter 1
MOVING AND SHAKING
Chapter 2
TO BUILD A LOG BARN, FIRST
Chapter 3
TO BE OR NOT TO BE?
Chapter 4
TO BE, FOR SURE
Chapter 5
GETTING STARTED
The Foundation
Log Styles and Planning For The Building
Exterior Log Peeling
Log Joining
Corner Design
Gable Ends, Purlins, Rafters or Trusses
Treating Logs For Insects
Prestaining and Pinning
Chapter 6
BUILDING THE LOG DREAM HOUSE
Laying A Floor
Floor Insulation
Sanding Logs And Log Preparation
Marking Sites For Driving Pins or Spikes
Splicing Logs Together
Setting a Center Line
Wall Braces
Cutting Curf To Lay Flooring
Countersinking Pins
Window and Door Bucks, Electrical Access
Caulking and Finish
Slip Joints
Electrical Outlets and Switches Set in Logs
Acknowledgments
The author is indebted to Ross Brooks for editing and review of this manuscript. The help of neighbors is greatly appreciated in the long and difficult task of building. Three patient cats that suffered through days of neglect and an old lady too tired to play with them must be recognized too.
List of Illustrations
Fig. 1 A log barn built with logs scribed using ‘Swedish Cope’.
Fig. 2 A house built with flat-on-flat style logs and near completion.
Fig. 3 a, b Diagram of the construction of window bucks showing
how electric lines can be incorporated into the buck design.
Fig. 4. Diagram of the cross-section of the foundation showing one method for placing J-bolts and log tie downs.
Fig. 5. Diagram of a four-point jack used to support log columns within the building.
Fig. 6. Log styles showing how the corners are constructed.
Fig. 7 a, b. Three different styles of corner notching and placement of insulation.
Fig. 8. Photo of a house nearing completion showing how the purlins are placed relative to the internal columns and loft joists.
Fig. 9. Photo of a flathead borer hole in a log.
Fig. 10 a, b. Photos of bark beetle etchings and the holes of powder post beetles.
Fig. 11. Photo of rot in the softwood of a pine log.
Fig. 12. Diagram of the method for measuring diagonals on a foundation or log walls.
Fig. 13. Diagram of the placement of floor joists to support the log walls.
Fig. 14. Diagram of the splicing of two log ends together on a long wall.
Fig. 15. Method for marking the center line on a log before putting it on the wall.
Fig. 16. The foundation and construction of a buttress wall for long log walls.
Fig. 17. Two methods of cutting curf to allow the proper seating of flooring in a log building. Also, slip-joints.
Fig. 18. Photo of the caulking of logs and the ‘mildew’ that can grow on the surface in damp climates.
Introduction
I have waited several years to write this book. It took that long for the pain to ease to where I could sit down and do it justice, without all of the invectives that were so keenly felt when it was all happening.
If you visualize planning something with extreme care and then doing that something where nearly everything that could go wrong, did go wrong, you will have a sense of what this book is about. It is written to help others who may want to start a log home with hopes of clear sailing to avoid the disappointments that I experienced.
I was a widow who had built with logs before, using my own two hands, and knew a good bit about what I was doing. I am a professional forester, so logs come with the territory. But the fact that I was a lone woman had to have some effect on the chain of events that plagued the project. The chances of all of these things happening again to any individual living are slim, but it did happen just this way to me. All that I can say in my own defense is that every word is true, although names, places and times are missing to protect the inept, dishonest and downright useless souls who came my way.
I do not want to cast a shadow on the entire log home building industry. There are many good companies that provide quality products and workmanship in the log homes that they sell. If you can handle the price, then I suggest that you do some research first to determine which companies have satisfied customers. You should always look at samples of the houses that these companies have built or provided logs for. And don’t just look casually. Take a good look. Are the joints clean and well fitted? Are the corners 90-degree angles? Was the building put up on their lot and tested for soundness of fit before it was dissembled and sent to you? Are the logs clean and free of rot or insect larvae? You may need some professional help on these points. Whatever you do, don’t give up. A log home is a source of awe and envy and a thing that you will cherish for the rest of your life, particularly if you build it yourself.
This is by no means a complete, ‘How to . . .’ manual, but it will give you insights into the types of decisions that you must make and allow you time to make them before the building actually hits the dirt and you are under the gun to get it up. I hope that the humor that follows will not deter you from continuing to read, because the experiences presented here are real and can help you a great deal if you ever want to own a log home. But remember, all this could not possibly happen to you. This was a one-in-a- million coincidence of events. Most people in the log home industry are good, hard-working folks who want to help you. By the way, T.T. Green is not my real name.
Chapter 1
MOVING AND SHAKING
Anyone who has ever read the story of the Three Bears,
or White Fang
has probably wanted to own a cabin in the woods at some time or other. That was my dream for as long as I can remember.
For years I had dreamed of moving to a very special piece of land that had a wonderful view and everything that I ever wanted in a home site. Twelve years before I was ready to build, I made trips to the area to find property. I lucked out and found just what I wanted in 1987. That was good planning because by the time I actually moved there, I could not have afforded the land.
For several years I looked at one parcel and then finally made a cash offer on it. The owners declined the offer and took the property off the market. Since my time there looking for property was limited to a few days each year, I decided to visit a local realtor. I ended up with two comical old fellows who sat in the office and told funny stories for nearly two hours and then finally took me out to look at one parcel. I did not say much when I saw it, but my heart was doing flip-flops as we walked the 40 plus acres. In fact, the second I first laid eyes on the land I knew it had to be mine. It was beautiful, even though badly neglected. It had never been lived on and was once part of a much larger parcel. I immediately visualized a little log house on one knoll and a log barn on another nearby. And there was even a good place for the greenhouse that I wanted to build. There was nothing there then except some beaten down fences, no road, water or electricity, but I could fix all that. On parting with the realtor, I said, Well, it is not quite what I wanted, but I will think about it. Thank you.
That was true. It was a bit bigger than I wanted.
The whole way home, some 650 miles, I was ecstatic and could hardly sit still. I was tapping and singing the whole way. I couldn’t wait and I made the offer the next day. I was called late at night a week later and told that someone else had made a higher offer on the land. All I could do was to sit tight. That deal fell through, fortunately, because I made a higher offer. The counter offers went on for several weeks and after a number of rejections for a higher price, we settled for something close to what the owner had been asking originally. I cannot help but think that the other bidder
that I was supposed to be bidding against, was made up by a couple of scheming old realtors to get a higher price, but I was determined to have the property, in spite of them. The original owner had received the land as a gift for only a dollar.
For the next twelve years, I visited the land twice each year, during my slow times and came to love it dearly. I would spend hours digging thistles or building fences. The land was totally barren and was leased for cows. On Christmas one year, the weather was clear so I took a trip to the promised land
only to find that the cows that were supposed to be out by September first were running up and down a muddy field, in mud up to their knees! Worse still, the hillside that formed my main view had been logged and not replanted so that it was a barren, brown mountain with not a scrap of green left. What little green appeared the next spring was promptly killed with herbicide, leaving seven years of grey sticks to look at and showers of thistle seed on my pastures. Timber companies rarely spray for thistles. But this was my lifelong dream and I was not about to let a few thistle seeds ruin it. I would dig all the harder to get rid of them. I ran into fog so dense on my return trip that I had to guess where the side of the road was and pull over for the night.
For a good fifteen years prior to the move, I indulged myself in some productive daydreaming each Christmas season, which was when I had some time to myself. I would drag out the plans for the log house and pour over them, revise them, and make new drawings with my various pieces of furniture drawn in place. All the furniture never seemed to want to fit, but I derived great pleasure from the exercise. One year the log house would be a little larger, the next, when funds were short, a little smaller.
Then I set the date for retirement, a bit premature, but things were not getting any better at work, the politics were getting to me. I wondered if I could last another three years. Now the annual log house planning sessions began in earnest. I decided to build a log barn first and live in that. I figured that I could make it for a year without a bath and that an outhouse would do, since the county would not let me have two septic systems on the property, one for the house and one for the barn. I figured the practice on building the barn would help with the house, even though I had built six log buildings before by myself, but they were all barns and sheds, no houses. The barn plans were drawn to scale first and the details of how the logs would be raised using a hand winch and some heavy planks worked out, but I still took out the house plans each time and modified them, just for the fun of it. It was getting close to the time for reality when I would have to face the barrage of bills and county regulations, and no amount of planning could be too much
.
In the last year before the move, I went to the site during my fall trip and arranged with a well driller to put in a well. I also talked with a heavy equipment operator about putting in a road, power underground, septic and a water system. I spent several days in the county offices trying to get permits for the well, power, barn and other improvements. The worst was the permit to build on the site. Zoning for the area was such that I needed a larger parcel in order to put a house on it legally. My attempts to buy land from an adjacent logging company had failed earlier, and now I was faced with having to petition to get a building permit. This was a lengthy process and involved a public hearing that I could not attend. There was talk of a pending regulation that would make it impossible to build on a parcel of this size after a certain date, so time was pressing. Fortunately, a kind public servant in the county office took pity on my plight and called me while I was at work from several states away to tell me of the impending regulation and to provide a quick, easy solution. Needless to say, that kind, caring gentleman does not work for the county any longer.
During that fall, I spent some time talking to log home companies. There were about ten in the immediate vicinity and I examined their logs with the close eye of one who knew forest diseases and insects and knew what to look for. Most of the companies offered turned logs, which were not natural looking, but would make a fine building. Some had fire-killed trees that were well seasoned, but quite old and would not be suitable. Most wanted too much money for a log barn, $50,000 and up. When I was about to despair, I found a company that would provide the logs for a barn of the size that I wanted for an affordable price, around $12,000. The logs looked to be quite good and were made in a style called Swedish cope
where the upper log is hollowed out to fit tightly over the curve of the lower log. In order to get the logs to fit together, they use scribing
or a tracing system that copies the contour of one log onto its neighbor. Then a chain saw is used to cut out the excess wood so the logs will fit tightly together. I had never used this style of log before and decided to give it a try. A contract was signed, a copy of my plans was given to the company and I was back writing to the county where I planned to live to get the needed permits. Because I planned to live in the barn for a year, I had to pay for a house permit