Mechanical Drawing
By Reid John S.
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Mechanical Drawing - Reid John S.
MECHANICAL DRAWING
By
JOHN S. REID, Sr., Mem.A.S.M.E.
Assistant Professor of Mechanical and Elementary Machine Drawing,
Armour Institute of Technology, Chicago, Ill.
Copyright © 2013 Read Books Ltd.
This book is copyright and may not be reproduced or copied in any way without the express permission of the publisher in writing
British Library Cataloguing-in-Publication Data
A catalogue record for this book is available from the British Library
Technical Drawing and Drafting
Technical drawing, also known as 'drafting' or 'draughting', is the act and discipline of composing plans that visually communicate how something functions or is to be constructed.
It is essential for communicating ideas in industry, architecture and engineering. The need for precise communication in the preparation of a functional document distinguishes technical drawing from the expressive drawing of the visual arts. Whereas artistic drawings are subjectively interpreted, with multiply determined meanings, technical drawings generally have only one intended meaning. To make the drawings easier to understand, practitioners use familiar symbols, perspectives, units of measurement, notation systems, visual styles, and page layout. Together, such conventions constitute a visual language, and help to ensure that the drawing is unambiguous and relatively easy to understand.
There are many methods of constructing a technical drawing, and most simple among them is a sketch. A sketch is a quickly executed, freehand drawing that is not intended as a finished work. In general, sketching is a quick way to record an idea for later use, and architects sketches in particular (in a very similar manner to fine artists) serve as a way to try out different ideas and establish a composition before undertaking more finished work. Architects drawings can also be used to convince clients of the merits of a design, to enable a building constructer to use them, and as a record of completed work. In a similar manner to engineering (and all other technical drawings), there is a set of conventions (i.e particular views, measurements, scales, and cross- referencing) that are utilised.
As opposed to free-sketching, technical drawings usually utilise various manuals and instruments. The basic drafting procedure is to place a piece of paper (or other material) on a smooth surface with right-angle corners and straight sides – typically a drawing board. A sliding straightedge known as a 'T-square' is then placed on one of the sides, allowing it to be slid across the side of the table, and over the surface of the paper. Parallel lines can be drawn simply by moving the T-square and running a pencil along the edge, as well as holding devices such as set squares or triangles. Other tools can be used to draw curves and circles, and primary among these are the compasses, used for drawing simple arcs and circles. Drafting templates are also utilised in cases where the drafter has to create recurring objects in a drawing – a massive time-saving development.
This basic drafting system requires an accurate table and constant attention to the positioning of the tools. A common error is to allow the triangles to push the top of the T-square down slightly, thereby throwing off all the angles. Even tasks as simple as drawing two angled lines meeting at a point require a number of moves of the T-square and triangles, and in general drafting this can be a time consuming process. In addition to the mastery of the mechanics of drawing lines, arcs, circles (and text) onto a piece of paper – the drafting effort requires a thorough understanding of geometry, trigonometry and spatial comprehension. In all cases, it demands precision and accuracy, and attention to detail.
Conventionally, drawings were made in ink on paper or a similar material, and any copies required had to be laboriously made by hand. The twentieth century saw a shift to drawing on tracing paper, so that mechanical copies could be run off efficiently. This was a substantial development in the drafting process – only eclipsed in the twenty-first century with 'computer-aided-drawing' systems (CAD). Although classical draftsmen and women are still in high demand, the mechanics of the drafting task have largely been automated and accelerated through the use of such systems. The development of the computer had a major impact on the methods used to design and create technical drawings, making manual drawing almost obsolete, and opening up new possibilities of form using organic shapes and complex geometry.
Today, there are two types of computer-aided design systems used for the production of technical drawings; two dimensions ('2D') and three dimensions ('3D'). 2D CAD systems such as AutoCAD or MicroStation have largely replaced the paper drawing discipline. Lines, circles, arcs and curves are all created within the software. It is down to the technical drawing skill of the user to produce the drawing – though this method does allow for the making of numerous revisions, and modifications of original designs. 3D CAD systems such as Autodesk Inventor or SolidWorks first produce the geometry of the part, and the technical drawing comes from user defined views of the part. This means there is little scope for error once the parameters have been set. Buildings, Aircraft, ships and cars are now all modelled, assembled and checked in 3D before technical drawings are released for manufacture.
Technical drawing is a skill that is essential for so many industries and endeavours, allowing complex ideas and designs to become reality. It is hoped that the current reader enjoys this book on the subject.
PREFACE
A MECHANICAL DRAWING is used to convey precise information from one person to another.
A patternmaker must have a true drawing of an object, giving correct dimensions and instructions before he can make a pattern, from which the foundryman can make a rough casting.
The machinist must have a drawing from which he can obtain accurate information to enable him to take the rough casting and by slotting, planing, drilling, grinding, chipping or turning he can produce the finished article as designed by the draftsman.
Contractors, builders, architects, and engineers of all kinds, must have accurate drawings to enable them to produce satisfactory results in their work.
To do this it is essential that working drawings should be made according to certain principles and methods thoroughly understood by the man who makes the drawing and the man who uses it.
This volume on Mechanical Drawing is a fundamental course embodying all the theory, principles, and methods necessary to enable the student to make a practical working drawing.
Considering Mechanical Drawing as a language to convey thoughts and ideas; orthographic projection, which is a division of descriptive geometry, is its grammar and the foundation upon which is built all kinds of correct mechanical drawings.
This course is the result of twenty-five years of experience in teaching Mechanical Drawing and Elementary Machine Drafting (fifteen years at Cornell University and nearly eleven years at Armour Institute of Technology, besides Summer School and Evening Classes) and twenty years of designing and drafting in practical work.
In 1898, while at Cornell University, the writer produced a book on Mechanical Drawing entitled A Course in Mechanical Drawing.
In 1910 it was enlarged by adding short courses in Architectural Drawing, Sheet Metal Drafting and Elementary Machine Drawing. The present volume is offered, in the light of the above experience, as a complete course, not too long, preparatory to college work and as a foundation to practical drafting.
The divisions of the work included in the following course should be standard because they are all needed in the further development of draftsmanship. If any divisions should be emphasized more than others they are freehand lettering, orthographic projection and isometrical drawing.
This course is preparatory to a course in Elementary Machine Drafting
by the writer soon to be issued from the press of John Wiley & Sons, Scientific Publishers, New York.
JOHN S. REID, SR.
ARMOUR INSTITUTE OF TECHNOLOGY,
Chicago, Ill., Feb., 1919.
CONTENTS
CHAPTER I
CHAPTER II
CHAPTER III
CHAPTER IV
CHAPTER V
CHAPTER VI
CHAPTER VII
CHAPTER VIII
CHAPTER IX
APPENDIX TO THE REQUIRED COURSE IN MECHANICAL DRAWING
INTRODUCTION
THE following course is designed to train young men, who have satisfactorily completed the course in Mechanical Drawing, to become practical detail draftsmen and to lay a proper foundation for a future course in Machine Design.
It is the part of the detail draftsman to make the commercial working drawings of machine details for the use of the workmen in the shop.
This is usually done under the direction of the main draftsman who has charge of the design and construction of the whole machine.
In mechanical drawing, the student learned to make correct drawings of objects embodying the principles of orthographic projection or theory of drawing without much regard to the use of the objects drawn.
In machine drawing, however, more than this is required. The draftsman’s motive in making a working drawing is to convey information by means of it to the men in the shop and, therefore, the drawing must be first correct, second, it must be made in as short a time as possible consistent with correctness and third, it must be as neat and well drawn as the first and second requirements will permit.
Correctness. This cannot be emphasized too much. A drawing that is not correct in every particular is not good for much and, in some cases, worse than useless, causing serious loss of time and material.
The writer recalls a case in point in which the drawing of one of a set of boiler plates contained a wrong dimension. The order was for thirty locomotives to be delivered on a certain date under penalty. The thirty wrong plates had to be thrown out and others ordered. The work was held up with serious loss of time, labor and material. The draftsman who made the blunder was discharged.
In addition to the correct mechanical drawing of the machine the drawing must contain all correct dimensions, notes, pattern numbers, finishes, etc.
In placing dimensions on a drawing, the draftsman should be able to put himself in the position of the workman who is to use it, and place the dimensions as far as possible where the workman would be most likely to look for them, this makes it easier to read the drawing and saves the workman’s time.
There is always an inclination on the part of certain students in solving problems to copy the illustrations in the text, the finished drawings of other students or importune the Instructor to tell them just what to do without much effort or thought on their own part.
This is a great mistake on the students part, for, beyond the practice in mechanical drawing, he gets very little out of his machine-drawing course unless he realizes the design and construction of the machine he is drawing, why it is made so and not otherwise, how it is produced in the pattern shop, the foundry and finished in the machine shop, and put together on the erecting or assembling floor.
He should realize that the more he learns of the form, proportion and construction of the elements of machines contained in this course, the better foundation he will lay for his development as a designer of machines.
The young man who takes full advantage of this course, in Elementary Machine Drafting, will fit himself as a detail draftsman able to make commercial working drawings, and such ability will always be in demand at a good salary.
It is such work the young engineer is given to do first after graduation, and when he has been tested and his ability proved he is given more important and responsible work to do.
The principles of projection in the third angle (as given in Mechanical Drawing) will be used exclusively in making all drawings.
MECHANICAL DRAWING
CHAPTER I
INSTRUMENTS AND THEIR USES
1. The Drawing Board should be light for convenience in handling; material soft pine, constructed three-ply to prevent warping. The required size for this course is 16″ × 21″ × 9/16″.
FIG. 1.
Fig. 1 shows a drawing board that has given satisfaction in extensive use.
The left-hand edge should be true and square with the upper edge. It is not essential that the other edges should be perfectly square.
One face should be selected for the top face on which the drawing paper is to be pinned and when the left-hand edge has been made smooth and true it should be marked and always used for the T-square edge.
2. The T-square should be the same length as the board, viz., 21″. There are many styles of T-squares made in different materials, but a well-made pearwood T-square with fixed head is comparatively low priced and quite suitable for this work. The position at the drawing table when using the T-square is of some importance. As a rule the draftsman should stand when pencilling in a drawing. It gives him more freedom in the use of his tools, saves time and is healthier than sitting crouched together on a stool.
When placing dimensions, lettering, notes, titles, bills of material or tracing, it is quite proper to sit on a stool of convenient height to give a good easy position when at work.
FIG. 2.
Most students, however, prefer to sit down when drawing at all times and some have good reasons for doing so, such as tired
from standing so much in laboratory and shop work, weak back,
feet hurt,
etc.
A good easy position should be obtained when sitting down to draw with the light coming in from the left. See Figs. 2 and 3.
When drawing horizontal, straight lines the