I changed the battery in the honeywell unit due to low battery. Now the system wont turn on. I am getting only three

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Customer: I changed the battery in the honeywell unit due to low battery. Now the system wont turn on. I am getting only three volts up to the thermostat base W R-RC (jumper). Red black twisted on W. Green yellow twisted on R. Using a mutlimeter i testd the wiring coming out of the wall on the base and only get three volts.
Contractor's Assistant: I'm sorry to hear that you're experiencing issues with your HVAC system after changing the battery, but I'm confident that the HVAC Technician will be able to help you troubleshoot and resolve this problem. Have you checked the circuit breaker for the HVAC system to ensure it hasn't tripped?
Customer: yes
Contractor's Assistant: Is there power coming into the thermostat base from the HVAC system?
Customer: only seeing three volts. Basic honeywell weekday/weekend tstat powered by AAAs
Contractor's Assistant: Is there anything else the HVAC Technician should know about the system or any other troubleshooting steps you have taken?
Customer: it is a Burnham Alpine 210 unit with a TACO ZVC404-4All other zones work.
Answered by RobHVAC in 5 mins 1 year ago
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Hello my name is ***** ***** of the HVAC experts here to help you.
Sorry to hear about your issues. Lets see what we can do to find out what the issue is and how it can be resolved.
Please be patient if a reply is delayed since I am assisting multiple customers and it takes time to analyze a question and type a response.
Customer
Sounds good.

ok I am review your question and pulling up the manuals for your unit.

Customer
sounds good

Ok so you do not have the C wire connected to your thermostat

Customer
I do not.

So your thermostat is just powered by the batteries

Customer
Sent a photo of connection
Customer
Customer attachment 1/1/2024 7:25:29 PM
Customer
Correct.

ok so when you turn your thermostat up do you see the LED lights on the zone board for the zone?

Customer
None.
Customer
Same with the zone valve. Will not light up. Swapped with another ZV and same thing.

ok got it.

Most likely the thermostat has failed.

We can try to reset it by taking the batteries and putting them in backwards for 30 seconds and then putting them back in correct

Customer
I attempted with new tstat. Same issue.

So lets go to the zone controller

Customer
Copy. On my way.
Customer
Here. Pulling cover off of control box

ok so lets take a jump wire and go from R to W on the zone in question.

Customer
Zone 3 is the one with the issue.

Tell me if the relay click and the lights light up for that zone.

Customer
Getting jump wire.
Customer
Shall I remove the wires in there already?

Nope you can leave them

Customer
Nothing. With them inserted or touching flat head

try the others as well.

Customer
it is working.
Customer
1 is calling currently but works for the others.

ok so that means that the zone board relay for that zone has failed.

And to be sure the led light does not even come on?

Customer
Correct.

ok that means you would need to replace the zone controller

its failed internally

Customer
Ok. We did loose power for about 6 hours a few weeks ago. Could that be the catalyst?

yeah any power surges could have caused this. and or years of use.

Customer
Copy. The system is only 5 years old. Thank you. Will contact heating company.

Sorry to be the bearer of bad news.

Is there anything else I can help you with today?

Customer
No

Ok well try to enjoy the rest of 2024.

Customer
Will attempt to. You as well. Thank you!
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