Search Results (319)

The effect of the spatial arrangement in the physical vapor deposition (PVD) chamber on the composition and properties of coatings is considered using the example of the deposition of the (Ti,Al)N coating. The proposed method is one of the ways (along with varying the arc current of the cathodes and the bias voltage, as well as using alloy cathodes) to change the ratio of elements in the coating, and achieves this across a wide range of values. The three samples were located, respectively, opposite the evaporator with a titanium cathode, opposite the evaporator with an aluminum cathode and in an intermediate position between the two evaporators. The coating was deposited without rotating the turntable. The aluminum content in the coatings decreases from 94.2 at.% for the sample located directly opposite the evaporator with an Al cathode to 10.3 at.% for the sample located opposite the evaporator with a Ti cathode. In the coating deposited on the sample located opposite the aluminum cathode, the formation of a nitrided layer with a thickness of about 250 nm was observed in the substrate. The maximum hardness (32.3 ± 1.7 GPa) belongs to a coating on the sample occupying an intermediate position. The coating on the sample located opposite the aluminum cathode has a hardness of 16.7 ± 0.8 GPa. The coating hardness on the sample located opposite the titanium cathode is 28.5 ± 1.1 GPa. The best fracture strength in the scratch test was observed for the coating on the sample occupying an intermediate position. The nature of the coating fracture in the scratch test was studied. A sufficiently high-quality coating can be obtained without rotating the turntable, and the coating composition can be controlled by changing the position of the sample relative to the evaporators. Full article

Ti matrix composites (TMCs) are promising structural materials that meet the increasing demands for light weight the automobile and aircraft industries. However, the room temperature brittleness in the traditionally homogeneous reinforcement distribution of TMCs limits their application in high-strain-rate impact environments. In the present study, novel bilayer TMCs with hierarchical microstructures were designed by the laminated combination of graphene nanoplatelet (GNPs) reinforced TC4 (Ti-6Al-4V) composites (GNPs/TC4) and a monolithic TC4. Meanwhile, the configuration of the microstructure, impact performance V₅₀, and deformation modes of the bilayered TC4-(GNPs/TC4) plate was investigated. The plates were fabricated via field-assisted sintering technology (FAST). It turned out that the TC4-(GNPs/TC4) plate with a 7.5 mm thickness against a 7.62 mm projectile exhibited greater impact performance (V₅₀~825 m/s) compared to the TC4 and GNPs/TC4 single-layer plates. The plate failure modes were dependent on the microstructure while the failure behaviors seemed to be influenced by the hierarchical configuration. This work provided a new strategy for utilizing TMCs in the field of high-strain-rate impact environments. Full article

Owing to their remarkable characteristics, two-dimensional (2D) layered, MAX phase materials have garnered significant attention in the field of optoelectronics in recent years. Herein, a novel MAX phase ceramic material (Mo₂TiAlC₂) was prepared into a saturable absorber (SA) by the spin-coating method for passively Q-switching (PQS), and its nonlinear optical absorption properties were characterized with a Tm:YAlO₃ (Tm:YAP) nanosecond laser. The structure characteristics and composition analysis revealed that the Mo₂TiAlC₂ material exhibits a well-defined and stable structure, with a uniform thin film successfully obtained through spin coating. In this study of a PQS laser by employing a Mo₂TiAlC₂-based SA, an average output power of 292 mW was achieved when the absorbed pump power was approximately 4.59 W, corresponding to a central output wavelength of 1931.2 nm. Meanwhile, a stable pulse with a duration down to 242.9 ns was observed at a repetition frequency of 47.07 kHz, which is the narrowest pulse width recorded among PQS solid-state lasers using MAX phase materials as SAs. Our findings indicate that the Mo₂TiAlC₂ MAX phase ceramic material is an excellent modulator and has promising potential for ultrafast nonlinear photonic applications. Full article

In this research, two intermediate layers were deposited on 316L stainless steel to improve the adhesion of diamond-like carbon (DLC) films, one composed of Ti_xAl and produced using the RF sputtering technique with three thicknesses, 100 nm, 200 nm, and 300 nm; the other, interlayer composed of amorphous hydrogenated silicon (a-Si:H). The DLC films were deposited using the pulsed-DC PECVD method with an active screen to achieve the AISI 316L/Ti_xAl//DLC and AISI 316L/TiₓAl/a-Si/DLC configurations. The binding energy between the substrate/Ti_xAl and Ti_xAl/a-Si:H was investigated via X-ray photoelectron spectroscopy with high-resolution spectra. The chemical composition and microstructure of the titanium–aluminum interlayers were investigated using energy-dispersive X-ray spectroscopy and X-ray diffraction, and the microstructure of the DLC coatings was studied using Raman spectroscopy. The coatings’ adherence was measured using scratch and indentation tests, and the hardness of the DLC coatings was determined with the nanoindentation test. The X-ray diffractograms did not allow the determination of any crystalline structure in the Ti_xAl interlayers. The XPS results showed that between the AISI 316L substrate and the Ti_xAl intermediate layer, Ti-O-Fe and FeAl₂O₄ were formed. On the other hand, at the Ti_xAl/a-Si:H interface, TiSi₂ and Al₂SiO₅ compounds were identified. The DLC coatings grew as hydrogenated amorphous carbon with a hydrogen content of around 30 at.% and a hardness of 24 GPa. The deposition methods used and the Ti_xAl/a-Si:H interlayers allowed the obtainment of adherent DLC coatings on AISI 316L stainless steel substrates. High critical load values of about 30 N were obtained. The novelty of this work is underscored by the absence of previous studies that thoroughly examine the bonds present in interlayers used as gradients to enhance the adhesion of DLC. Full article

Early biofilm formation could be inhibited by applying a thin biocompatible copper coating to reduce periprosthetic infections. In this study, we deposited crystalline Cu-doped TiO₂ films using one-step DC magnetron sputtering in an oxygen atmosphere on a biased Ti6Al4V alloy without external heating. The bias voltage varied from −25 V to −100 V, and the resultant substrate temperature was measured. The deposited coatings were characterized using X-ray diffraction (XRD), scanning electron microscopy (SEM), microhardness, scratch and hydrophilicity tests, potentiodynamic polarization measurements, and antibacterial assays against S. aureus and E. coli. The findings demonstrated that when a higher negative bias is applied, the substrate temperature drops, and the anatase to rutile transformation is initiated without indicating obvious Cu-containing phases. The SEM images of the films showed spherical agglomerates with homogeneously distributed Cu with decreasing Cu content as the bias value increased. Higher bias results in the grain refinement of the thinning coatings with more lattice microstrain and more defects, together with an increase in water contact angles and hardness values. Samples biased at −75 V exhibited the highest adhesive strength between coatings and substrate, whereas the specimen biased at −50 V demonstrated higher corrosion resistance. Cu-containing TiO₂ coatings with pure anatase phase composition and Cu concentrations of 2.62 wt.% demonstrated excellent bactericidal activity against both S. aureus and E. coli. The layers containing 2.34 wt.% Cu exhibited very good antibacterial properties against S. aureus, only. According to these findings, the produced copper-doped TiO₂ coatings have high bactericidal qualities in vitro and may be used to prepare orthopaedic and dental implants in the future. Full article

Based on molecular dynamics simulation, this work investigated the influences of temperature and Ti volume fractions on the compressive deformation of Ti/Al layered composites. According to the simulation, the initial dislocations during compression are concentrated on the Al side, dominated by 1/6<211> and 1/6<112> dislocations, and the 1/2<101> and 1/6<211> dislocations cross the Ti/Al interface from the Al side to the Ti side. It is found that an increase in temperature helps dislocations to form at lower strains, which leads to a decrease in the compressive strength and an increase in the plasticity of the structure. As expected, the Ti volume fraction has a significant impact on the compressive properties of Ti/Al layered composites, and the compressive strength of the material increases with the increase in the Ti volume fraction. At temperatures above 400 K, the reduction rate of compressive strength becomes smaller, which is due to the formation of new ordered metal compounds between Ti and Al. When the volume fraction of Ti is lower than that of Al, plastic deformation mainly occurs on the Ti side, dominated by 1/6<112> dislocations. In contrast, the types of dislocations across the Ti/Al interface and on the Al side are dominated by 1/2<110> and 1/2<011>. When the Ti volume fraction becomes comparable with that of Al, the plastic deformation is transferred from the Ti side to the Al side, and the plasticity of the sample decreases. The optimal compressive properties of Ti/Al layered composites are observed at a Ti volume fraction of 40%, which provides guidance for the structural design of Ti/Al layered composites. Full article

The coatings of ZrN, (Zr,Ti)N, (Ti,Zr,Hf)N and (Ti,Zr,Nb)N deposited on the titanium alloy substrate were compared. The wear resistance in the pin-on-disk test together with the Al₂O₃ indenter and the corrosion resistance in 3.5% NaCl solution were studied. It was found that the (Zr,Nb,Ti)N coating has the best resistance to wear, but has low corrosion resistance. The (Ti,Zr,Hf)N coating, on the contrary, has the best corrosion resistance, but low resistance to wear. The ZrN coating has good corrosion resistance combined with good resistance to wear. This coating is best suited for use in friction conditions with a ceramic counterbody under the influence of seawater. An important resource for increasing the properties of coatings is increasing their adhesion to the substrate, which can be achieved in two combined ways: (1) complete removal of the original oxide layer from the surface of the substrate and (2) the use of optimal compositions of the adhesive sublayer, which have not only high adhesive properties in relation to both the substrate and the coating, but also high strength. While the introduction of Nb into the ZrN coating composition increases wear resistance and the introduction of Hf increases corrosion resistance, the ZrN coating without additives best resists wear and corrosion simultaneously. Full article

The aerospace industry has made extensive use of titanium alloy material due to its exceptional qualities, which include high strength, low weight, and resistance to corrosion. However, these qualities also pose challenges for the material’s processing. This article examined the coated end mills for Ti6Al4V milling. First, an analysis was conducted on the solubility of Ti and Si elements. It was discovered that W and Co elements were far more soluble in Ti than Si and Zr elements, which could effectively stop element diffusion. Next, the base’s composition was planned. It was discovered that when the amount of Al increased, the base’s surface roughness increased, while its hardness and elastic modulus decreased. The binding force between the substrate and the base was greater at a 50:50 Ti:Al ratio. The H³/E² was about 0.23 and the surface roughness was about 0.15 μm. TiSiN and TiSiN/ZrN functional layer properties were also examined. When Zr was added to TiSiN/ZrN coating, it improved the coating’s hardness and elastic modulus, increased density, and decreased surface roughness and friction coefficient when compared to TiSiN coating. There was an increase in hardness by 8.09% and an increase in elastic modulus by 9.65%. The average coefficient of friction decreased from 0.315 to 0.299. Lastly, an analysis of the initial and intermediate tool wear was done using the Ti6Al4V milling experiment. It was discovered that adding Zr element could successfully extend the tool’s cutting life by preventing adhesive wear. Full article

Die-sink electric discharge machining (EDM) is essential for shaping complex geometries in hard-to-machine materials. This study aimed to optimize key input parameters, such as the discharge current, gap voltage, pulse-on time, and pulse-off time, to enhance the EDM performance by maximizing the material removal rate while minimizing the surface roughness, residual stress, microhardness, and recast layer thickness. AISI 316L stainless steel was chosen due to its industrial relevance and machining challenges, while a Ti-6Al-4V-SiCp composite electrode was selected for its thermal resistance and low wear. Using Taguchi’s L₂₇ orthogonal array, this study minimized the trial numbers, with analysis of the variance-quantifying parameter contributions. The results showed a maximum material removal rate of 0.405 g/min and minimal values for the surface roughness (1.95 µm), residual stress (1063.74 MPa), microhardness (244.8 Hv), and recast layer thickness (0.47 µm). A second-order model, developed through a response surface methodology, and a feed-forward artificial neural network enhanced the prediction accuracy. Multi-response optimization using desirability function analysis yielded an optimal set of conditions: discharge current of 5.78 amperes, gap voltage of 90 volts, pulse-on time of 100 microseconds, and pulse-off time of 15 microseconds. This setup achieved a material removal rate of 0.13 g/min, with reduced surface roughness (2.46 µm), residual stress (1518.46 MPa), microhardness (259.01 Hv), and recast layer thickness (0.87 µm). Scanning electron microscopy further analyzed the surface morphology and recast layer characteristics, providing insights into the material behavior under EDM. These findings enhance the understanding and optimization of the EDM processes for challenging materials, offering valuable guidance for future research and industrial use. Full article

Ti-Al-based alloys, particularly two-phase TiAl and Ti₃Al alloys, have garnered significant attention as potential replacements for various high-temperature structural materials due to their exceptional properties, including low density, oxidation resistance, and high strength at elevated temperatures. Despite these advantages, experimental studies on the microstructure evolution of Ti-Al-based alloys under complex conditions remain challenging to observe and characterize. This review article examines the current research on molecular dynamics (MD) simulations of Ti-Al-based alloys, focusing on two-phase Ti-Al alloys, Ti-Al amorphous alloys, Ti-Al composite materials, and the welding and multi-layer/film applications of Ti-Al alloys. This review highlights the unique capabilities of MD simulations in predicting the behavior of Ti-Al-based alloys and addresses existing scientific challenges. Furthermore, this article discusses future research directions and development prospects in this field. Full article

In order to improve the wear and corrosion resistance of Ti6Al4V alloy, a Ti-N compound layer was formed on the alloy by plasma nitriding at a relatively low temperature (750 °C) and within an economical processing duration (4 h), in a mixture of NH₃ and N₂ gases with varying ratios. The influence of the gas mixture on the microstructure, phase composition, and properties of the Ti-N layer was investigated. The results indicated that the thickness of the nitrided layer achieved in a mixed atmosphere with optimal proportions of NH₃ and N₂ (with a ratio of 1:2) was substantially greater than that obtained in an atmosphere of pure NH₃. This suggests that appropriately increasing the proportion of N₂ in the nitriding atmosphere is beneficial for the growth of the nitrided layer. The experiments demonstrated that the formation of the surface nitrided layer significantly enhances the corrosion and wear resistance of the titanium alloys. Full article

In this study, metal–silicide-based contacts to GaN-cap/AlGaN/AlN-spacer/GaN-on-Si heterostructure were investigated. Planar Schottky diodes with Cu-covered anodes comprising silicide layers of various metal–silicon (M–Si) compositions were fabricated and characterized in terms of their electrical parameters and thermal stability. The investigated contacts included Ti–Si, Ta–Si, Co–Si, Ni–Si, Pd–Si, Ir–Si, and Pt–Si layers. Reference diodes with pure Cu or Au/Ni anodes were also examined. To test the thermal stability, selected devices were subjected to subsequent annealing steps in vacuum at incremental temperatures up to 900 °C. The Cu/M–Si anodes showed significantly better thermal stability than the single-layer Cu contact, and in most cases exceeded the stability of the reference Au/Ni contact. The work functions of the sputtered thin layers were determined to support the discussion of the formation mechanism of the Schottky barrier. It was concluded that the barrier heights were dependent on the M–Si composition, although they were not dependent on the work function of the layers. An extended, unified Schottky barrier formation model served as the basis for explaining the complex electrical behavior of the devices under investigation. Full article

Multilayer composite materials, consisting of layers of aluminum alloy and steel, are used in the manufacturing of large engineering structures, including in the shipbuilding and railcar industries. Due to the different properties of aluminum alloys and steels, it is difficult to achieve high-strength joints by conventional welding. Therefore, these joints are produced by explosive welding. In the present work, the structure of a multilayer material, AA1070-AlMg6-AA1070 (aluminum alloys)-VT1-0-08Cr18Ni10Ti (steel), was investigated after explosive welding and heat treatments were performed under different conditions. The microstructure of the AlMg6 layer at the AlMg6-AA1070 interface consists of shaped anisotropic grains extending along the weld interface. The AA1070 layer is enriched with magnesium due to its diffusive influx from AlMg6. In the AlMg6 and VT1-0 layers, adiabatic shear bands are found that start at the weld interface and propagate deep into the material. The optimal temperature for the heat treatment is 450–500 °C, as internal stresses are reduced at this temperature and the grain structure of the AlMg6 layer is not coarse. Tear strength testing revealed that the tear strength of the composite material after explosive welding was 130 ± 10 MPa, which exceeded the strength of the AA1070 alloy. Full article

TiAl alloys are used in high-temperature components such as the turbine blades of aeroengines because of their excellent properties. However, TiAl alloys are prone to thermal corrosion when in near-ocean service. In order to solve this problem, a hot-corrosion-resistant CrAl/NiCoCrAlY/AlSiY gradient composite coating was prepared on the surface of the TiAl alloy. The phase composition and morphology of the coating were analyzed. Hot corrosion tests of the traditional NiCoCrAlY coating and CrAl/NiCoCrAlY/AlSiY gradient composite coating on a TiAl substrate were performed. The samples were coated with 75%Na₂SO₄ + 25%NaCl salt film and treated at 950 °C for 100 h, and the corrosion products were analyzed. The results indicate that compared with the TiAl substrate and traditional NiCoCrAlY-coated samples, the composite coating showed better hot corrosion resistance, only slightly cracking, and no corrosion loss occurred. This is mainly because the continuous Al₂O₃ layer can effectively resist the damage caused by the melting reaction in salt, and the Cr-rich layer can not only slow the mutual diffusion of elements but also generate a good corrosion resistance chromium oxide protective layer under serious corrosion. Moreover, the corrosion mechanism of the TiAl substrate, traditional NiCoCrAlY coating, and experimental composite coating was analyzed in detail. Full article

This research article aims to improve the specific capacitance of DC-etched Al foil for Al electrolytic capacitors by forming an Al₂O₃-TiO₂ composite anodic oxide film. DC-etched Al foils for aluminum electrolytic capacitors were immersed in a TiO₂ precursor sol, followed by calcination and anodizing to manufacture a TiO₂-Al₂O₃ composite anodic oxide film. TiO₂ precursor sol–gel particles after calcination were analyzed by XRD. During anodization, the anode potential with time was measured by a digital meter. A scanning electron microscope, electrochemical impedance measurements, and a general digital LCR meter were adopted to explore the microstructure and property of the anodic oxide films. The specific capacitance for the TiO₂-Al₂O₃ composite anodic oxide film and a pure Al anodic one is 3.013 μF/cm² and 2.435 μF/cm² at C_60V, respectively. The thickness is 87.26 nm for the former and 177.65 nm for the latter. The results show that the TiO₂-Al₂O₃ composite anodic oxide film is about 51% thinner than the single Al anodic film, accounting for a large improvement in specific capacitance. The formation efficiency of the pretreated sample is much higher than that of the blank sample, owing to the pre-deposited TiO₂ layer and thermal Al oxide layer. However, the composite anodic oxide film’s specific resistance was reduced and its dielectric loss was also aggravated, resulting from the doping-introduced structural defects. Full article