Parking Brake System: Problem Symptoms Table
Parking Brake System: Problem Symptoms Table
Parking Brake System: Problem Symptoms Table
Author :
Date :
2052
332
PARKING BRAKE PARKING BRAKE SYSTEM
3304T01
ADJUSTMENT
1. 2. 3. 4. (a) 5. (a) REMOVE REAR WHEEL ADJUST PARKING BRAKE SHOE CLEARANCE(See page 3321) INSTALL REAR WHEEL Torque: 103 Nm (1,050 kgfcm, 76 ftlbf) INSPECT PARKING BRAKE PEDAL TRAVEL(PEDAL TYPE PARKING BRAKE) Slowly depress the parking brake pedal all the way, and count the number of clicks. Parking brake pedal travel: 3 6 clicks at 300 N (31 kgf, 68.3 lbf) INSPECT PARKING BRAKE LEVER TRAVEL(LEVER TYPE PARKING BRAKE) Pull the parking brake lever all the way up, and count the number of clicks. Parking brake lever travel: 6 9 clicks at 200 N (20 kgf, 44.1 lbf)
Lock Nut
(d)
ADJUST PARKING BRAKE PEDAL TRAVEL(PEDAL TYPE PARKING BRAKE) Depress the parking brake pedal 3 notches to make a room for the procedure, and loosen the lock nut. Return the parking brake pedal to the original position. Turn the adjusting nut until the parking brake pedal travel is correct. Depress the parking brake pedal 3 notches to make a room for the procedure, and tighten the lock nut. Torque: 5.4 Nm (55 kgfcm, 48 in.lbf) Return the parking brake pedal to the original position. Check whether parking brake drags or not. When operating the parking brake pedal, check that the parking brake pedal indicator light lights up. ADJUST PARKING BRAKE LEVER TRAVEL(LEVER TYPE PARKING BRAKE) Remove the console panel upper. Remove the air duct rear No. 1.
(c)
Lock Nut
Loosen the lock nut and turn the adjusting nut until the lever travel is correct. Tighten the lock nut. Torque: 5.0 Nm (51 kgfcm, 44 in.lbf) Install the air duct rear No.1. Install the console panel upper.
F40014
Author :
Date :
2053
333
PARKING BRAKE PARKING BRAKE
PARKING BRAKE
3304Z01
COMPONENTS
Parking Brake Lever Subassy: Lock Nut
5.0 (51, 44 in.lbf)
Adjusting Nut
23 (235, 17)
F41002
Author :
Date :
2054
334
PARKING BRAKE PARKING BRAKE
39 (398, 29)
Parking Brake Switch Assy Return Spring Damper Adjusting Nut Tension Spring
Clip
39 (398, 29) 39 (398, 29)
F41008
Author :
Date :
2055
335
PARKING BRAKE PARKING BRAKE
Parking Brake Cable: Parking Brake Control Pedal Models: Parking Brake Cable Assy No.4 Consol Box Mounting Bracket No.2
8.0 (85, 73 in.lbf) 8.0 (85, 73 in.lbf) 12.5 (128, 9) 12.5 (128, 9)
Author :
Date :
2056
336
PARKING BRAKE PARKING BRAKE
47 (480, 35)
z CWasher
Shim
Parking Brake Shoe Return Tension Spring Parking Brake Shoe Strut Compression Spring
Parking Brake Shoe Lever Parking Brake Shoe Strut LH Shoe Holddown Spring
Adjusting Bolt
C90458
F41967
Author :
Date :
2057
337
PARKING BRAKE PARKING BRAKE LEVER SUBASSY
REPLACEMENT
HINT: COMPONENTS: See page 717 and 333 1. REMOVE CONSOLE PANEL UPPER (See page 7112) 2. REMOVE AIR DUCT REAR NO.1 (See page 7112) 3. (a) (b)
REMOVE PARKING BRAKE LEVER SUBASSY Disconnect the parking brake switch connector. Remove the lock nut and adjusting nut.
(c) (d)
Remove the 2 bolts. Using a screwdriver, disconnect the parking brake cable No. 1 and remove the parking brake lever subassy.
F41001
4. (a) 5. (a)
REMOVE PARKING BRAKE SWITCH ASSY Remove the screw and parking brake switch assy. INSTALL PARKING BRAKE SWITCH ASSY Install the parking brake switch assy with the screw.
INSTALL PARKING BRAKE LEVER SUBASSY Connect the parking brake cable to the lever and install the adjusting nut and lock nut. Install the paking brake lever subassy with the 2 bolts. Torque: 23 Nm (235 kgfcm, 17 ftlbf) Connect the parking brake switch connector.
7. 8. 9.
INSTALL AIR DUCT REAR NO.1 (See page 7112) INSTALL CONSOLE PANEL UPPER (See page 7112) CHECK PARKING BRAKE LEVER TRAVEL(See page 332)
Author : Date : 2058
338
PARKING BRAKE PARKING BRAKE LEVER SUBASSY
10.
Author :
Date :
2059
339
PARKING BRAKE PARKING BRAKE CONTROL PEDAL ASSY
OVERHAUL
HINT: COMPONENTS: See page 717 and 333 1. REMOVE INSTRUMENT CLUSTER FINISH PANEL (See page 7112) 2. REMOVE COMBINATION METER ASSY (See page 7112) 3. REMOVE FRONT DOOR SCUFF PLATE LH (See page 7112) 4. REMOVE COWL SIDE TRIM SUBASSY LH (See page 7112) 5. REMOVE INSTRUMENT PANEL SUBASSY UPPER (See page 7112) 6. REMOVE INSTRUMENT PNL INSERT SUBASSY LWR LH (See page 7112)
7. (a) (b)
REMOVE PARKING BRAKE CONTROL PEDAL ASSY Disconnect the parking brake switch connector. Remove the 2 bolts, nut and parking brake control pedal assy.
F41009
8. (a)
REMOVE PARKING BRAKE CABLE ASSY NO.1 Remove the lock nut, adjusting nut, clip and parking brake assy No. 1.
F41010
Author :
Date :
2060
3310
PARKING BRAKE PARKING BRAKE CONTROL PEDAL ASSY
REMOVE PARKING BRAKE SWITCH ASSY Remove the screw and parking brake switch assy. REMOVE TENSION SPRING REMOVE RETURN SPRING DAMPER REMOVE PARKING PEDAL PAD INSTALL PARKING PEDAL PAD INSTALL RETURN SPRING DAMPER INSTALL TENSION SPRING INSTALL PARKING BRAKE SWITCH ASSY Install the parking brake switch assy with the screw.
17. (a)
INSTALL PARKING BRAKE CABLE ASSY NO.1 Install the parking brake cable assy No.1 with the clip, adjusting nut and lock nut.
F41010
18. (a)
INSTALL PARKING BRAKE CONTROL PEDAL ASSY Install the parking brake control pedal assy with the 2 bolts and nut. Torque: 39 Nm (398 kgfcm, 29ftlbf) Connect the parking brake switch connector.
(b)
F41009
Author :
Date :
2061
3311
PARKING BRAKE PARKING BRAKE CONTROL PEDAL ASSY
INSTALL INSTRUMENT PNL INSERT SUBASSY LWR LH (See page 7112) INSTALL INSTRUMENT PANEL SUBASSY UPPER (See page 7112) INSTALL COWL SIDE TRIM SUBASSY LH (See page 7112) INSTALL FRONT DOOR SCUFF PLATE LH (See page 7112) INSTALL COMBINATION METER ASSY (See page 7112) INSTALL INSTRUMENT CLUSTER FINISH PANEL (See page 7112) INSPECT AND ADJUST PARKING BRAKE PEDAL TRAVEL(See page 332)
Author :
Date :
2062
3312
PARKING BRAKE PARKING BRAKE CABLE ASSY NO.1
REPLACEMENT
HINT: COMPONENTS: See page 717 and 333 1. REMOVE FRONT DOOR SCUFF PLATE LH(PEDAL TYPE PARKING BRAKE) (See page 7112) 2. REMOVE COWL SIDE TRIM SUBASSY LH(PEDAL TYPE PARKING BRAKE) (See page 7112) 3. REMOVE INSTRUMENT PANEL SUBASSY UPPER(PEDAL TYPE PARKING BRAKE) (See page 7112) 4. REMOVE INSTRUMENT PNL INSERT SUBASSY LWR LH(PEDAL TYPE PARKING BRAKE) (See page 7112) 5. REMOVE CONSOLE PANEL UPPER REAR (See page 7112) 6. REMOVE CONSOLE BOX CARPET (See page 7112) 7. REMOVE RR CONSOLE BOX(See page 7112) 8. REMOVE INSTRUMENT PANEL ASH RECEPTACLE ASSY (See page 7112) 9. REMOVE CONSOLE PANEL UPPER (See page 7112) 10. REMOVE CONSOLE BOX FRONT (See page 7112) 11. REMOVE AIR DUCT REAR NO.1 (See page 7112) 12. REMOVE AIR DUCT REAR NO.2 (See page 7112) 13. REMOVE CONSOLE BOX DUCT NO.1 (See page 7112) 14. REMOVE SHIFT LEVER SHAFT HOUSING ASSY(See page 7112) 15. REMOVE YAWRATE SENSOR(W/ VSC) (See page 3261)
Turn Buckle
16.
ASSY
(a) (b)
Loosen the turn buckle, disconnect the parking brake cable assy No.1 from the parking brake cable assy No.4. Remove the 2 bolts and console box mounting bracket No.2.
C90470
Author :
Date :
2063
3313
PARKING BRAKE PARKING BRAKE CABLE ASSY NO.1
(c)
Remove the lock nut, adjusting nut, clip and disconnect the parking brake cable assy No.1 from the parking brake control pedal assy.
F41010
(d)
Remove the 2 nuts, 2 bolts, clip and parking brake cable assy No.1.
F41687
17.
ASSY
(a) (b)
Remove the lock nut and adjusting nut from the parking brake cable assy No.1. Remove the 2 bolts and console box mounting bracket No.2.
F41000
(c)
Remove the 2 bolts and separate the parking brake cable No.1 from the parking brake equalizer.
F41688
Author :
Date :
2064
3314
PARKING BRAKE PARKING BRAKE CABLE ASSY NO.1
18.
ASSY
(a)
Install the parking brake cable assy No.1 with the 2 nuts, 2 bolts and clip.
F41687
(b)
(c)
Install the parking brake cable assy No.1 with the clip, adjusting nut and lock nut to the parking brake control pedal assy. Torque: 5.4 Nm (55 kgfcm, 48 in.lbf) Install the console box mounting bracket No.2 with the 2 bolts. Torque: 12.5 Nm (128 kgfcm, 9 ftlbf)
F41010
Turn Buckle
(d)
Tighten the turn buckle, connect the parking brake cable assy No. 1 to the parking brake cable assy No.4. Torque: 5.4 Nm (55 kgfcm, 48 in.lbf)
C90470
19.
ASSY
(a)
(b)
F41688
Install the parking brake cable assy No.1 with the 2 bolts to the parking brake equalizer. Torque: 23 Nm (235 kgfcm, 17 ftlbf) Install the console box mounting bracket No.2 with the 2 bolts. Torque: 12.5 Nm (128 kgfcm, 9 ftlbf)
Author :
Date :
2065
3315
PARKING BRAKE PARKING BRAKE CABLE ASSY NO.1
(c)
Install the parking brake cable assy No.1 with the adjusting nut and lock nut to the parking brake lever assy. Torque: 5.0 Nm (51 kgfcm, 44 in.lbf)
F41000
20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37.
INSTALL YAWRATE SENSOR(W/ VSC) (See page 3261) INSTALL SHIFT LEVER SHAFT HOUSING ASSY(See page 7112) INSTALL CONSOLE BOX DUCT NO.1 (See page 7112) INSTALL AIR DUCT REAR NO.2 (See page 7112) INSTALL AIR DUCT REAR NO.1 (See page 7112) INSTALL CONSOLE BOX FRONT (See page 7112) INSTALL CONSOLE PANEL UPPER (See page 7112) INSTALL INSTRUMENT PANEL ASH RECEPTACLE ASSY (See page 7112) INSTALL RR CONSOLE BOX(See page 7112) INSTALL CONSOLE BOX CARPET (See page 7112) INSTALL CONSOLE PANEL UPPER REAR (See page 7112) INSTALL INSTRUMENT PNL INSERT SUBASSY LWR LH(PEDAL TYPE PARKING BRAKE) (See page 7112) INSTALL INSTRUMENT PANEL SUBASSY UPPER(PEDAL TYPE PARKING BRAKE) (See page 7112) INSTALL COWL SIDE TRIM SUBASSY LH(PEDAL TYPE PARKING BRAKE) (See page 7112) INSTALL FRONT DOOR SCUFF PLATE LH(PEDAL TYPE PARKING BRAKE) (See page 7112) INSPECT AND ADJUST PARKING BRAKE PEDAL TRAVEL(PEDAL TYPE PARKING BRAKE)(See page 332) INSPECT AND ADJUST PARKING BRAKE LEVER TRAVEL(LEVER TYPE PARKING BRAKE) (See page 332) PERFORM YAWRATE SENSOR ZERO POINT CALIBRATION(W/ VSC)(See page 05453)
Author :
Date :
2066
3316
PARKING BRAKE PARKING BRAKE CABLE ASSY NO.3
REPLACEMENT
HINT:
S S
1. 2. (a) HINT: Do not the flexible hose from the brake caliper assy LH. 3. REMOVE REAR BRAKE DRUM SUBASSY(DRUM REAR BRAKE TYPE) (See page 3239) 4. REMOVE REAR DISC(DISC REAR BRAKE TYPE) (See page 3321) 5. REMOVE PARKING BRAKE SHOE(See page 3321) 6. REMOVE PARKING BRAKE CABLE HEAT INSULATOR (a) Remove the 3 nuts and parking brake heat insulator. 7. (a) (b) REMOVE PARKING BRAKE CABLE ASSY NO.3 Remove the 2 bolts and disconnect the parking brake cable assy No.3 from the backing plate. Remove the 2 nuts, bolt and parking brake cable assy No.3.
COMPONENTS: See page 333 For parking brake cable No.2, employ the same procedure to the RH side. REMOVE REAR WHEEL SEPARATE REAR DISC BRAKE CALIPER ASSY, LH Remove the 2 bolts and separate the rear disc brake caliper assy LH.
C90471
C90462
F41690
Author :
Date :
2067
3317
PARKING BRAKE PARKING BRAKE CABLE ASSY NO.3
Disconnect the parking brake cable assy No.3 from the parking brake equalizer. INSTALL PARKING BRAKE CABLE ASSY NO.3 Connect the parking brake cable assy No.3 to the parking brake equolizer. Install the parking brake cable assy No.3 with the 2 nuts and bolt. Torque: 5.4 Nm (55 kgfcm, 48 in.lbf)
C90462
F41690
(c)
Install the parking brake cable assy No.3 with the 2 bolts to the backing plate. Torque: 7.8 Nm (80 kgfcm, 69 in.lbf)
C90471
INSTALL PARKING BRAKE CABLE HEAT INSULATOR Install the parking brake heat insulator with the 3 nuts. Torque: 5.4 Nm (55 kgfcm, 48 in.lbf) APPLICATION HIGH TEMPERATURE GREASE(See page 3321) INSTALL PARKING BRAKE SHOE(See page 3321) CHECK PARKING BRAKE INSTALLATION(See page 3321) INSTALL REAR BRAKE DRUM SUBASSY(DRUM REAR BRAKE TYPE) (See page 3239)
Author :
Date :
2068
3318
PARKING BRAKE PARKING BRAKE CABLE ASSY NO.3
INSTALL REAR DISC(DISC REAR BRAKE TYPE) (See page 3321) ADJUST PARKING BRAKE SHOE CLEARANCE(See page 3321) INSTALL REAR DISC BRAKE CALIPER ASSY, LH Install the rear disc brake caliper with the 2 bolts. Torque: 47 Nm (480 kgfcm, 35 ftlbf) INSTALL REAR WHEEL Torque: 103 Nm (1,050 kgfcm, 76 ftlbf) INSPECT AND ADJUST PARKING BRAKE PEDAL TRAVEL(PEDAL TYPE PARKING BRAKE)(See page 332) INSPECT AND ADJUST PARKING BRAKE LEVER TRAVEL(LEVER TYPE PARKING BRAKE) (See page 332)
Author :
Date :
2069
3319
PARKING BRAKE PARKING BRAKE CABLE ASSY NO.4
REPLACEMENT
HINT: COMPONENTS: See page 333 1. REMOVE CONSOLE PANEL UPPER REAR (See page 7112) 2. REMOVE CONSOLE BOX CARPET (See page 7112) 3. REMOVE RR CONSOLE BOX(See page 7112) 4. REMOVE CONSOLE BOX MOUNTING BRACKET NO.2 (a) 5. Remove the 2 bolts and console box mounting bracket No.2. REMOVE YAWRATE SENSOR(W/ VSC) (See page 3261)
6.
Turn Buckle
REMOVE PARKING BRAKE CABLE ASSY NO.4 Loosen the turn buckle, disconnect the parking brake cable assy No.4 from the parking brake cable assy No.1. Disconnect the parking brake cable assy No.4 from the parking brake equolizer.
(a) (b)
C90470
(c)
C90464
7. (a) (b)
INSTALL PARKING BRAKE CABLE ASSY NO.4 Install the parking brake cable No.4 with the 2 bolts. Torque: 12.5 Nm (128 kgfcm, 9 ftlbf) Connect the parking brake cable assy No.4 to the parking brake equolizer.
C90464
Author :
Date :
2070
3320
PARKING BRAKE PARKING BRAKE CABLE ASSY NO.4
(c)
Turn Buckle
Tighten the turn buckle, connect the parking brake cable assy No.4 to the parking brake cable assy No.1. Torque: 5.4 Nm (55 kgfcm, 48 in.lbf)
C90470
INSTALL YAWRATE SENSOR(W/ VSC) (See page 3261) INSTALL CONSOLE BOX MOUNTING BRACKET NO.2 Install the console box mounting bracket No.2 with the 2 bolts. Torque: 12.5 Nm (128 kgfcm, 9 ftlbf) INSTALL RR CONSOLE BOX(See page 7112) INSTALL CONSOLE BOX CARPET (See page 7112) INSTALL CONSOLE PANEL UPPER REAR (See page 7112) INSPECT AND ADJUST PARKING BRAKE PEDAL TRAVEL(See page 332) PERFORM YAWRATE SENSOR ZERO POINT CALIBRATION(W/ VSC)(See page 05452)
Author :
Date :
2071
33-21
PARKING BRAKE PARKING BRAKE ASSY
OVERHAUL
HINT:
S S
1. 2. (a) HINT: Do not disconnect the flexible hose from the brake caliper.
COMPONENTS: See page 33-3 Overhaul the RH side by the same procedures with LH side. REMOVE REAR WHEEL SEPARATE REAR DISC BRAKE CALIPER ASSY, LH Remove the 2 bolts and separate the rear disc brake caliper assy LH.
3.
Contract
C64523
(a) Release the parking brake, and remove the rear disc. HINT: S Put matchmarks on the disc and the axle hub. S If the disc cannot be removed easily, turn the shoe adjuster until the wheel turns freely.
4. (a)
INSPECT BRAKE DISC INSIDE DIAMERTER Using a brake drum gauge or equivalent, measure the inside diameter of the disc. Standard inside diameter: 170 mm (6.69 in.) Maximum inside diameter: 171 mm (6.73 in.)
F06409
5.
REMOVE PARKING BRAKE SHOE RETURN TENSION SPRING Using a needle-nose pliers, remove the 2 return tension springs.
(a)
F40318
6. (a) 7.
REMOVE PARKING BRAKE SHOE STRUT COMPRESSION SPRING Slide out the front shoe and remove the compression spring. REMOVE PARKING BRAKE SHOE STRUT LH
Author :
Date :
2072
33-22
PARKING BRAKE PARKING BRAKE ASSY
REMOVE PARKING BRAKE SHOE Release the cup claw and remove the front and rear parking brake shoe. Disconnect the parking brake cable from the shoe lever. Remove the tension spring and shoe adjuster screw set from the front and rear shoe. Remove the 2 shoe hold-down springs, 4 cups and 2 pins.
(e) (f)
Using a screw driver, remove the C-washer. Remove the shim and shoe lever from the parking brake shoe.
F40320
9.
INSPECT PARKING BRAKE SHOE LINING THICKNESS (a) Using a ruler, measure the thickness of the shoe lining. Standard thickness: 2.0 mm (0.079 in.) Minimum thickness: 1.0 mm (0.039 in.) If the lining thickness is at the minimum thickness or less, or if there is severe, uneven wear, replace the brake shoe.
BR5332
10.
INSPECT BRAKE DISC AND PARKING BRAKE SHOE LINING FOR PROPER CONTACT (a) Apply chalk to the inside surface of the disc, then grind down the brake shoe lining to fit. If the contact between the brake disc and the shoe lining is improper, repair it using a brake shoe grinder or replace the brake shoe assembly.
BR0828
11. (a)
APPLICATION HIGH TEMPERATURE GREASE Apply the high temperature grease to the shoe attached surface of backing plate.
Author :
Date :
2073
33-23
PARKING BRAKE PARKING BRAKE ASSY
12. (a)
INSTALL PARKING BRAKE SHOE Install the shoe lever and shim to the rear shoe with a new C-washer .
(b)
Using a feeler gauge, measure the clearance. Standard clearance: Less than 0.35 mm (0.0138 in.) If the clearance is not within the specification, replace the shim with one of the correct size.
Shim Thickness 0.3 mm (0.012 in.) 0.6 mm (0.024 in.) Shim Thickness 0.9 mm (0.035 in.) -
R00343
Apply the high temperature grease to the adjusting bolt. Install the shoe adjusting screw set and tension spring to the front and rear shoe. Install the 2 pins, 4 cups and 2 shoe hold-down springs. Connect the parking brake cable to the shoe lever. Install the front and rear parking brake shoe.
F41705
13. 14.
INSTALL PARKING BRAKE SHOE STRUT LH INSTALL PARKING BRAKE SHOE STRUT COMPRESSION SPRING
15.
INSTALL PARKING BRAKE SHOE RETURN TENSION SPRING Using a needle nose pliers, install the 2 return tension springs.
(a)
F40318
Author :
Date :
2074
33-24
PARKING BRAKE PARKING BRAKE ASSY
16. CHECK PARKING BRAKE INSTALLATION (a) Check that each part is installed properly. NOTICE: There should be no oil or grease adhering to the friction surface of the shoe lining and disc.
LH RH
Front
Front
F40322
17.
Expand
Contract
F40026
(d) (e)
ADJUST PARKING BRAKE SHOE CLEARANCE Temporarily install the hub nuts. Remove the hole plug, and turn the adjuster and expand the shoes until the disc locks. Contract the shoe adjuster until the disc can rotate smoothly. Standard : Return 8 notches Check shoe is no brake drag. Install the hole plug.
CONNECT REAR DISC BRAKE CALIPER ASSY, LH Install the rear disc brake caliper with the 2 bolts. Torque: 47 Nm (480 kgfcm, 35 ftlbf) INSTALL REAR WHEEL Torque: 103 Nm (1,050 kgfcm, 76 ftlbf) INSPECT AND ADJUST PARKING BRAKE PEDAL TRAVEL(PEDAL TYPE PARKING BRAKE)(See page 33-2 ) INSPECT AND ADJUST PARKING BRAKE LEVER TRAVEL(LEVER TYPE PARKING BRAKE) (See page 33-2 )
Author :
Date :
2075