Parking Brake System: Problem Symptoms Table

Download as pdf or txt
Download as pdf or txt
You are on page 1of 24

331

PARKING BRAKE PARKING BRAKE SYSTEM

PARKING BRAKE SYSTEM


3304S01

PROBLEM SYMPTOMS TABLE


Use the table below to help you find the cause of the problem. The numbers indicate the priority of the likely cause of the problem. Check each part in order. If necessary, replace these parts.
Symptom Suspect Area 1. Parking brake pedal or lever travel (Out of adjustment) 2. Parking brake wire (Sticking) Brake drag 3. Parking brake shoe clearance (Out of adjustment) 4. Parking brake shoe lining (Cracked or distorted) 5. Tension or return spring (Damaged) See page 332 3312 3316 3319 3321 3321 3321

2002 CAMRY REPAIR MANUAL (RM881U)

Author :

Date :

2052

332
PARKING BRAKE PARKING BRAKE SYSTEM
3304T01

ADJUSTMENT
1. 2. 3. 4. (a) 5. (a) REMOVE REAR WHEEL ADJUST PARKING BRAKE SHOE CLEARANCE(See page 3321) INSTALL REAR WHEEL Torque: 103 Nm (1,050 kgfcm, 76 ftlbf) INSPECT PARKING BRAKE PEDAL TRAVEL(PEDAL TYPE PARKING BRAKE) Slowly depress the parking brake pedal all the way, and count the number of clicks. Parking brake pedal travel: 3 6 clicks at 300 N (31 kgf, 68.3 lbf) INSPECT PARKING BRAKE LEVER TRAVEL(LEVER TYPE PARKING BRAKE) Pull the parking brake lever all the way up, and count the number of clicks. Parking brake lever travel: 6 9 clicks at 200 N (20 kgf, 44.1 lbf)

6. (a) (b) (c)


Adjusting Nut
F41011

Lock Nut

(d)

(e) (f) (g) 7. (a) (b)

ADJUST PARKING BRAKE PEDAL TRAVEL(PEDAL TYPE PARKING BRAKE) Depress the parking brake pedal 3 notches to make a room for the procedure, and loosen the lock nut. Return the parking brake pedal to the original position. Turn the adjusting nut until the parking brake pedal travel is correct. Depress the parking brake pedal 3 notches to make a room for the procedure, and tighten the lock nut. Torque: 5.4 Nm (55 kgfcm, 48 in.lbf) Return the parking brake pedal to the original position. Check whether parking brake drags or not. When operating the parking brake pedal, check that the parking brake pedal indicator light lights up. ADJUST PARKING BRAKE LEVER TRAVEL(LEVER TYPE PARKING BRAKE) Remove the console panel upper. Remove the air duct rear No. 1.

(c)
Lock Nut

(d) (e) (f)


Adjusting Nut

Loosen the lock nut and turn the adjusting nut until the lever travel is correct. Tighten the lock nut. Torque: 5.0 Nm (51 kgfcm, 44 in.lbf) Install the air duct rear No.1. Install the console panel upper.

F40014

2002 CAMRY REPAIR MANUAL (RM881U)

Author :

Date :

2053

333
PARKING BRAKE PARKING BRAKE

PARKING BRAKE
3304Z01

COMPONENTS
Parking Brake Lever Subassy: Lock Nut
5.0 (51, 44 in.lbf)

Parking Brake Lever Subassy


23 (235, 17)

Adjusting Nut

23 (235, 17)

Parking Brake Switch Assy


23 (235, 17)

Parking Brake Cable Assy No.1

Air Duct Rear No.1

Nm (kgfcm, ftlbf) : Specified torque

F41002

Author :

Date :

2054

334
PARKING BRAKE PARKING BRAKE

Parking Brake Control Pedal Assy:

39 (398, 29)

Parking Brake Control Pedal Assy

Parking Brake Switch Assy Return Spring Damper Adjusting Nut Tension Spring

Parking Brake Cable Assy No.1 Lock Nut


5.4 (55, 48 in.lbf)

Clip
39 (398, 29) 39 (398, 29)

Parking Pedal Pad

Nm (kgfcm, ftlbf) : Specified torque

F41008

Author :

Date :

2055

335
PARKING BRAKE PARKING BRAKE

Parking Brake Cable: Parking Brake Control Pedal Models: Parking Brake Cable Assy No.4 Consol Box Mounting Bracket No.2
8.0 (85, 73 in.lbf) 8.0 (85, 73 in.lbf) 12.5 (128, 9) 12.5 (128, 9)

Parking Brake Equalizer

Parking Brake Cable Assy No.3

5.4 (55, 48 in.lbf)

5.4 (55, 48 in.lbf)

5.4 (55, 48 in.lbf)

7.8 (80, 69 in.lbf)

Parking Brake Cable Heat Insulator

5.4 (55, 48 in.lbf)

Nm (kgfcm, ftlbf) : Specified torque


C90467 F41686

Author :

Date :

2056

336
PARKING BRAKE PARKING BRAKE

Parking Brake Assy:

Rear Disc Brake Caliper Assy LH

47 (480, 35)

Shoe Holddown Spring Pin

z CWasher

Shim

Parking Brake Shoe Return Tension Spring Parking Brake Shoe Strut Compression Spring

Parking Brake Shoe

Parking Brake Shoe Lever Parking Brake Shoe Strut LH Shoe Holddown Spring

Parking Brake Shoe Return Tension Spring

Adjusting Bolt

Parking Brake Shoe

Adjusting Bolt Shoe Adjusting Screw Set

Shoe Holddown Spring Cup Rear Disc Hole Plug

C90458

Nm (kgfcm, ftlbf) : Specified torque z Nonreusable part High Temperature grease

F41967

Author :

Date :

2057

337
PARKING BRAKE PARKING BRAKE LEVER SUBASSY

PARKING BRAKE LEVER SUBASSY


3304U01

REPLACEMENT
HINT: COMPONENTS: See page 717 and 333 1. REMOVE CONSOLE PANEL UPPER (See page 7112) 2. REMOVE AIR DUCT REAR NO.1 (See page 7112) 3. (a) (b)

REMOVE PARKING BRAKE LEVER SUBASSY Disconnect the parking brake switch connector. Remove the lock nut and adjusting nut.

(c) (d)

Remove the 2 bolts. Using a screwdriver, disconnect the parking brake cable No. 1 and remove the parking brake lever subassy.

F41001

4. (a) 5. (a)

REMOVE PARKING BRAKE SWITCH ASSY Remove the screw and parking brake switch assy. INSTALL PARKING BRAKE SWITCH ASSY Install the parking brake switch assy with the screw.

6. (a) (b) (c)


F41001

INSTALL PARKING BRAKE LEVER SUBASSY Connect the parking brake cable to the lever and install the adjusting nut and lock nut. Install the paking brake lever subassy with the 2 bolts. Torque: 23 Nm (235 kgfcm, 17 ftlbf) Connect the parking brake switch connector.

7. 8. 9.

INSTALL AIR DUCT REAR NO.1 (See page 7112) INSTALL CONSOLE PANEL UPPER (See page 7112) CHECK PARKING BRAKE LEVER TRAVEL(See page 332)
Author : Date : 2058

338
PARKING BRAKE PARKING BRAKE LEVER SUBASSY

10.

ADJUST PARKING BRAKE LEVER TRAVEL(See page 332)

Author :

Date :

2059

339
PARKING BRAKE PARKING BRAKE CONTROL PEDAL ASSY

PARKING BRAKE CONTROL PEDAL ASSY


3304V01

OVERHAUL
HINT: COMPONENTS: See page 717 and 333 1. REMOVE INSTRUMENT CLUSTER FINISH PANEL (See page 7112) 2. REMOVE COMBINATION METER ASSY (See page 7112) 3. REMOVE FRONT DOOR SCUFF PLATE LH (See page 7112) 4. REMOVE COWL SIDE TRIM SUBASSY LH (See page 7112) 5. REMOVE INSTRUMENT PANEL SUBASSY UPPER (See page 7112) 6. REMOVE INSTRUMENT PNL INSERT SUBASSY LWR LH (See page 7112)

7. (a) (b)

REMOVE PARKING BRAKE CONTROL PEDAL ASSY Disconnect the parking brake switch connector. Remove the 2 bolts, nut and parking brake control pedal assy.

F41009

8. (a)

REMOVE PARKING BRAKE CABLE ASSY NO.1 Remove the lock nut, adjusting nut, clip and parking brake assy No. 1.

F41010

2002 CAMRY REPAIR MANUAL (RM881U)

Author :

Date :

2060

3310
PARKING BRAKE PARKING BRAKE CONTROL PEDAL ASSY

9. (a) 10. 11. 12. 13. 14. 15. 16. (a)

REMOVE PARKING BRAKE SWITCH ASSY Remove the screw and parking brake switch assy. REMOVE TENSION SPRING REMOVE RETURN SPRING DAMPER REMOVE PARKING PEDAL PAD INSTALL PARKING PEDAL PAD INSTALL RETURN SPRING DAMPER INSTALL TENSION SPRING INSTALL PARKING BRAKE SWITCH ASSY Install the parking brake switch assy with the screw.

17. (a)

INSTALL PARKING BRAKE CABLE ASSY NO.1 Install the parking brake cable assy No.1 with the clip, adjusting nut and lock nut.

F41010

18. (a)

INSTALL PARKING BRAKE CONTROL PEDAL ASSY Install the parking brake control pedal assy with the 2 bolts and nut. Torque: 39 Nm (398 kgfcm, 29ftlbf) Connect the parking brake switch connector.

(b)

F41009

2002 CAMRY REPAIR MANUAL (RM881U)

Author :

Date :

2061

3311
PARKING BRAKE PARKING BRAKE CONTROL PEDAL ASSY

19. 20. 21. 22. 23. 24. 25.

INSTALL INSTRUMENT PNL INSERT SUBASSY LWR LH (See page 7112) INSTALL INSTRUMENT PANEL SUBASSY UPPER (See page 7112) INSTALL COWL SIDE TRIM SUBASSY LH (See page 7112) INSTALL FRONT DOOR SCUFF PLATE LH (See page 7112) INSTALL COMBINATION METER ASSY (See page 7112) INSTALL INSTRUMENT CLUSTER FINISH PANEL (See page 7112) INSPECT AND ADJUST PARKING BRAKE PEDAL TRAVEL(See page 332)

2002 CAMRY REPAIR MANUAL (RM881U)

Author :

Date :

2062

3312
PARKING BRAKE PARKING BRAKE CABLE ASSY NO.1

PARKING BRAKE CABLE ASSY NO.1


3304W01

REPLACEMENT
HINT: COMPONENTS: See page 717 and 333 1. REMOVE FRONT DOOR SCUFF PLATE LH(PEDAL TYPE PARKING BRAKE) (See page 7112) 2. REMOVE COWL SIDE TRIM SUBASSY LH(PEDAL TYPE PARKING BRAKE) (See page 7112) 3. REMOVE INSTRUMENT PANEL SUBASSY UPPER(PEDAL TYPE PARKING BRAKE) (See page 7112) 4. REMOVE INSTRUMENT PNL INSERT SUBASSY LWR LH(PEDAL TYPE PARKING BRAKE) (See page 7112) 5. REMOVE CONSOLE PANEL UPPER REAR (See page 7112) 6. REMOVE CONSOLE BOX CARPET (See page 7112) 7. REMOVE RR CONSOLE BOX(See page 7112) 8. REMOVE INSTRUMENT PANEL ASH RECEPTACLE ASSY (See page 7112) 9. REMOVE CONSOLE PANEL UPPER (See page 7112) 10. REMOVE CONSOLE BOX FRONT (See page 7112) 11. REMOVE AIR DUCT REAR NO.1 (See page 7112) 12. REMOVE AIR DUCT REAR NO.2 (See page 7112) 13. REMOVE CONSOLE BOX DUCT NO.1 (See page 7112) 14. REMOVE SHIFT LEVER SHAFT HOUSING ASSY(See page 7112) 15. REMOVE YAWRATE SENSOR(W/ VSC) (See page 3261)

Turn Buckle

16.

REMOVE PARKING BRAKE CABLE NO.1(PEDAL TYPE PARKING BRAKE)

ASSY

(a) (b)

Loosen the turn buckle, disconnect the parking brake cable assy No.1 from the parking brake cable assy No.4. Remove the 2 bolts and console box mounting bracket No.2.

C90470

Author :

Date :

2063

3313
PARKING BRAKE PARKING BRAKE CABLE ASSY NO.1

(c)

Remove the lock nut, adjusting nut, clip and disconnect the parking brake cable assy No.1 from the parking brake control pedal assy.

F41010

(d)

Remove the 2 nuts, 2 bolts, clip and parking brake cable assy No.1.

F41687

17.

REMOVE PARKING BRAKE CABLE NO.1(LEVER TYPE PARKING BRAKE)

ASSY

(a) (b)

Remove the lock nut and adjusting nut from the parking brake cable assy No.1. Remove the 2 bolts and console box mounting bracket No.2.

F41000

(c)

Remove the 2 bolts and separate the parking brake cable No.1 from the parking brake equalizer.

F41688

Author :

Date :

2064

3314
PARKING BRAKE PARKING BRAKE CABLE ASSY NO.1

18.

INSTALL PARKING BRAKE CABLE NO.1(PEDAL TYPE PARKING BRAKE)

ASSY

(a)

Install the parking brake cable assy No.1 with the 2 nuts, 2 bolts and clip.

F41687

(b)

(c)

Install the parking brake cable assy No.1 with the clip, adjusting nut and lock nut to the parking brake control pedal assy. Torque: 5.4 Nm (55 kgfcm, 48 in.lbf) Install the console box mounting bracket No.2 with the 2 bolts. Torque: 12.5 Nm (128 kgfcm, 9 ftlbf)

F41010

Turn Buckle

(d)

Tighten the turn buckle, connect the parking brake cable assy No. 1 to the parking brake cable assy No.4. Torque: 5.4 Nm (55 kgfcm, 48 in.lbf)

C90470

19.

INSTALL PARKING BRAKE CABLE NO.1(LEVER TYPE PARKING BRAKE)

ASSY

(a)

(b)
F41688

Install the parking brake cable assy No.1 with the 2 bolts to the parking brake equalizer. Torque: 23 Nm (235 kgfcm, 17 ftlbf) Install the console box mounting bracket No.2 with the 2 bolts. Torque: 12.5 Nm (128 kgfcm, 9 ftlbf)

Author :

Date :

2065

3315
PARKING BRAKE PARKING BRAKE CABLE ASSY NO.1

(c)

Install the parking brake cable assy No.1 with the adjusting nut and lock nut to the parking brake lever assy. Torque: 5.0 Nm (51 kgfcm, 44 in.lbf)

F41000

20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37.

INSTALL YAWRATE SENSOR(W/ VSC) (See page 3261) INSTALL SHIFT LEVER SHAFT HOUSING ASSY(See page 7112) INSTALL CONSOLE BOX DUCT NO.1 (See page 7112) INSTALL AIR DUCT REAR NO.2 (See page 7112) INSTALL AIR DUCT REAR NO.1 (See page 7112) INSTALL CONSOLE BOX FRONT (See page 7112) INSTALL CONSOLE PANEL UPPER (See page 7112) INSTALL INSTRUMENT PANEL ASH RECEPTACLE ASSY (See page 7112) INSTALL RR CONSOLE BOX(See page 7112) INSTALL CONSOLE BOX CARPET (See page 7112) INSTALL CONSOLE PANEL UPPER REAR (See page 7112) INSTALL INSTRUMENT PNL INSERT SUBASSY LWR LH(PEDAL TYPE PARKING BRAKE) (See page 7112) INSTALL INSTRUMENT PANEL SUBASSY UPPER(PEDAL TYPE PARKING BRAKE) (See page 7112) INSTALL COWL SIDE TRIM SUBASSY LH(PEDAL TYPE PARKING BRAKE) (See page 7112) INSTALL FRONT DOOR SCUFF PLATE LH(PEDAL TYPE PARKING BRAKE) (See page 7112) INSPECT AND ADJUST PARKING BRAKE PEDAL TRAVEL(PEDAL TYPE PARKING BRAKE)(See page 332) INSPECT AND ADJUST PARKING BRAKE LEVER TRAVEL(LEVER TYPE PARKING BRAKE) (See page 332) PERFORM YAWRATE SENSOR ZERO POINT CALIBRATION(W/ VSC)(See page 05453)

Author :

Date :

2066

3316
PARKING BRAKE PARKING BRAKE CABLE ASSY NO.3

PARKING BRAKE CABLE ASSY NO.3


3304X01

REPLACEMENT
HINT:
S S

1. 2. (a) HINT: Do not the flexible hose from the brake caliper assy LH. 3. REMOVE REAR BRAKE DRUM SUBASSY(DRUM REAR BRAKE TYPE) (See page 3239) 4. REMOVE REAR DISC(DISC REAR BRAKE TYPE) (See page 3321) 5. REMOVE PARKING BRAKE SHOE(See page 3321) 6. REMOVE PARKING BRAKE CABLE HEAT INSULATOR (a) Remove the 3 nuts and parking brake heat insulator. 7. (a) (b) REMOVE PARKING BRAKE CABLE ASSY NO.3 Remove the 2 bolts and disconnect the parking brake cable assy No.3 from the backing plate. Remove the 2 nuts, bolt and parking brake cable assy No.3.

COMPONENTS: See page 333 For parking brake cable No.2, employ the same procedure to the RH side. REMOVE REAR WHEEL SEPARATE REAR DISC BRAKE CALIPER ASSY, LH Remove the 2 bolts and separate the rear disc brake caliper assy LH.

C90471

C90462

F41690

2002 CAMRY REPAIR MANUAL (RM881U)

Author :

Date :

2067

3317
PARKING BRAKE PARKING BRAKE CABLE ASSY NO.3

(c) 8. (a) (b)

Disconnect the parking brake cable assy No.3 from the parking brake equalizer. INSTALL PARKING BRAKE CABLE ASSY NO.3 Connect the parking brake cable assy No.3 to the parking brake equolizer. Install the parking brake cable assy No.3 with the 2 nuts and bolt. Torque: 5.4 Nm (55 kgfcm, 48 in.lbf)

C90462

F41690

(c)

Install the parking brake cable assy No.3 with the 2 bolts to the backing plate. Torque: 7.8 Nm (80 kgfcm, 69 in.lbf)

C90471

9. (a) 10. 11. 12. 13.

INSTALL PARKING BRAKE CABLE HEAT INSULATOR Install the parking brake heat insulator with the 3 nuts. Torque: 5.4 Nm (55 kgfcm, 48 in.lbf) APPLICATION HIGH TEMPERATURE GREASE(See page 3321) INSTALL PARKING BRAKE SHOE(See page 3321) CHECK PARKING BRAKE INSTALLATION(See page 3321) INSTALL REAR BRAKE DRUM SUBASSY(DRUM REAR BRAKE TYPE) (See page 3239)

2002 CAMRY REPAIR MANUAL (RM881U)

Author :

Date :

2068

3318
PARKING BRAKE PARKING BRAKE CABLE ASSY NO.3

14. 15. 16. (a) 17. 18. 19.

INSTALL REAR DISC(DISC REAR BRAKE TYPE) (See page 3321) ADJUST PARKING BRAKE SHOE CLEARANCE(See page 3321) INSTALL REAR DISC BRAKE CALIPER ASSY, LH Install the rear disc brake caliper with the 2 bolts. Torque: 47 Nm (480 kgfcm, 35 ftlbf) INSTALL REAR WHEEL Torque: 103 Nm (1,050 kgfcm, 76 ftlbf) INSPECT AND ADJUST PARKING BRAKE PEDAL TRAVEL(PEDAL TYPE PARKING BRAKE)(See page 332) INSPECT AND ADJUST PARKING BRAKE LEVER TRAVEL(LEVER TYPE PARKING BRAKE) (See page 332)

2002 CAMRY REPAIR MANUAL (RM881U)

Author :

Date :

2069

3319
PARKING BRAKE PARKING BRAKE CABLE ASSY NO.4

PARKING BRAKE CABLE ASSY NO.4


3304Y01

REPLACEMENT
HINT: COMPONENTS: See page 333 1. REMOVE CONSOLE PANEL UPPER REAR (See page 7112) 2. REMOVE CONSOLE BOX CARPET (See page 7112) 3. REMOVE RR CONSOLE BOX(See page 7112) 4. REMOVE CONSOLE BOX MOUNTING BRACKET NO.2 (a) 5. Remove the 2 bolts and console box mounting bracket No.2. REMOVE YAWRATE SENSOR(W/ VSC) (See page 3261)

6.
Turn Buckle

REMOVE PARKING BRAKE CABLE ASSY NO.4 Loosen the turn buckle, disconnect the parking brake cable assy No.4 from the parking brake cable assy No.1. Disconnect the parking brake cable assy No.4 from the parking brake equolizer.

(a) (b)

C90470

(c)

Remove the 2 bolts and parking brake cable assy No.4.

C90464

7. (a) (b)

INSTALL PARKING BRAKE CABLE ASSY NO.4 Install the parking brake cable No.4 with the 2 bolts. Torque: 12.5 Nm (128 kgfcm, 9 ftlbf) Connect the parking brake cable assy No.4 to the parking brake equolizer.

C90464

2002 CAMRY REPAIR MANUAL (RM881U)

Author :

Date :

2070

3320
PARKING BRAKE PARKING BRAKE CABLE ASSY NO.4

(c)
Turn Buckle

Tighten the turn buckle, connect the parking brake cable assy No.4 to the parking brake cable assy No.1. Torque: 5.4 Nm (55 kgfcm, 48 in.lbf)

C90470

8. 9. (a) 10. 11. 12. 13. 14.

INSTALL YAWRATE SENSOR(W/ VSC) (See page 3261) INSTALL CONSOLE BOX MOUNTING BRACKET NO.2 Install the console box mounting bracket No.2 with the 2 bolts. Torque: 12.5 Nm (128 kgfcm, 9 ftlbf) INSTALL RR CONSOLE BOX(See page 7112) INSTALL CONSOLE BOX CARPET (See page 7112) INSTALL CONSOLE PANEL UPPER REAR (See page 7112) INSPECT AND ADJUST PARKING BRAKE PEDAL TRAVEL(See page 332) PERFORM YAWRATE SENSOR ZERO POINT CALIBRATION(W/ VSC)(See page 05452)

2002 CAMRY REPAIR MANUAL (RM881U)

Author :

Date :

2071

33-21
PARKING BRAKE PARKING BRAKE ASSY

PARKING BRAKE ASSY


33050-01

OVERHAUL
HINT:
S S

1. 2. (a) HINT: Do not disconnect the flexible hose from the brake caliper.

COMPONENTS: See page 33-3 Overhaul the RH side by the same procedures with LH side. REMOVE REAR WHEEL SEPARATE REAR DISC BRAKE CALIPER ASSY, LH Remove the 2 bolts and separate the rear disc brake caliper assy LH.

3.

REMOVE REAR DISC

Contract
C64523

(a) Release the parking brake, and remove the rear disc. HINT: S Put matchmarks on the disc and the axle hub. S If the disc cannot be removed easily, turn the shoe adjuster until the wheel turns freely.

4. (a)

INSPECT BRAKE DISC INSIDE DIAMERTER Using a brake drum gauge or equivalent, measure the inside diameter of the disc. Standard inside diameter: 170 mm (6.69 in.) Maximum inside diameter: 171 mm (6.73 in.)

F06409

5.

REMOVE PARKING BRAKE SHOE RETURN TENSION SPRING Using a needle-nose pliers, remove the 2 return tension springs.

(a)

F40318

6. (a) 7.

REMOVE PARKING BRAKE SHOE STRUT COMPRESSION SPRING Slide out the front shoe and remove the compression spring. REMOVE PARKING BRAKE SHOE STRUT LH

2002 CAMRY REPAIR MANUAL (RM881U)

Author :

Date :

2072

33-22
PARKING BRAKE PARKING BRAKE ASSY

8. (a) (b) (c) (d)


F40319

REMOVE PARKING BRAKE SHOE Release the cup claw and remove the front and rear parking brake shoe. Disconnect the parking brake cable from the shoe lever. Remove the tension spring and shoe adjuster screw set from the front and rear shoe. Remove the 2 shoe hold-down springs, 4 cups and 2 pins.

(e) (f)

Using a screw driver, remove the C-washer. Remove the shim and shoe lever from the parking brake shoe.

F40320

9.

INSPECT PARKING BRAKE SHOE LINING THICKNESS (a) Using a ruler, measure the thickness of the shoe lining. Standard thickness: 2.0 mm (0.079 in.) Minimum thickness: 1.0 mm (0.039 in.) If the lining thickness is at the minimum thickness or less, or if there is severe, uneven wear, replace the brake shoe.

BR5332

10.

INSPECT BRAKE DISC AND PARKING BRAKE SHOE LINING FOR PROPER CONTACT (a) Apply chalk to the inside surface of the disc, then grind down the brake shoe lining to fit. If the contact between the brake disc and the shoe lining is improper, repair it using a brake shoe grinder or replace the brake shoe assembly.
BR0828

11. (a)

APPLICATION HIGH TEMPERATURE GREASE Apply the high temperature grease to the shoe attached surface of backing plate.

2002 CAMRY REPAIR MANUAL (RM881U)

Author :

Date :

2073

33-23
PARKING BRAKE PARKING BRAKE ASSY

12. (a)

INSTALL PARKING BRAKE SHOE Install the shoe lever and shim to the rear shoe with a new C-washer .

(b)

Using a feeler gauge, measure the clearance. Standard clearance: Less than 0.35 mm (0.0138 in.) If the clearance is not within the specification, replace the shim with one of the correct size.
Shim Thickness 0.3 mm (0.012 in.) 0.6 mm (0.024 in.) Shim Thickness 0.9 mm (0.035 in.) -

R00343

(c) (d) (e) (f) (g)

Apply the high temperature grease to the adjusting bolt. Install the shoe adjusting screw set and tension spring to the front and rear shoe. Install the 2 pins, 4 cups and 2 shoe hold-down springs. Connect the parking brake cable to the shoe lever. Install the front and rear parking brake shoe.

F41705

13. 14.

INSTALL PARKING BRAKE SHOE STRUT LH INSTALL PARKING BRAKE SHOE STRUT COMPRESSION SPRING

15.

INSTALL PARKING BRAKE SHOE RETURN TENSION SPRING Using a needle nose pliers, install the 2 return tension springs.

(a)

F40318

2002 CAMRY REPAIR MANUAL (RM881U)

Author :

Date :

2074

33-24
PARKING BRAKE PARKING BRAKE ASSY

16. CHECK PARKING BRAKE INSTALLATION (a) Check that each part is installed properly. NOTICE: There should be no oil or grease adhering to the friction surface of the shoe lining and disc.
LH RH

Front

Front
F40322

17.

INSTALL REAR DISC

Expand

18. (a) (b) (c)

Contract

F40026

(d) (e)

ADJUST PARKING BRAKE SHOE CLEARANCE Temporarily install the hub nuts. Remove the hole plug, and turn the adjuster and expand the shoes until the disc locks. Contract the shoe adjuster until the disc can rotate smoothly. Standard : Return 8 notches Check shoe is no brake drag. Install the hole plug.

19. (a) 20. 21. 22.

CONNECT REAR DISC BRAKE CALIPER ASSY, LH Install the rear disc brake caliper with the 2 bolts. Torque: 47 Nm (480 kgfcm, 35 ftlbf) INSTALL REAR WHEEL Torque: 103 Nm (1,050 kgfcm, 76 ftlbf) INSPECT AND ADJUST PARKING BRAKE PEDAL TRAVEL(PEDAL TYPE PARKING BRAKE)(See page 33-2 ) INSPECT AND ADJUST PARKING BRAKE LEVER TRAVEL(LEVER TYPE PARKING BRAKE) (See page 33-2 )

2002 CAMRY REPAIR MANUAL (RM881U)

Author :

Date :

2075

You might also like