Solutions Per Applications

SITE VISIT REPORT

Mis SPA Instrument's engineers have been visited to Myanmar Petrochemical
Enterprises, MYANMARduring 29th July to 1st August 2012. Following points are observed
& discussed with MPE during this visit
1) DCScontrol room location is observed.
2) All the Control valve's external hardware in plant 200,300,400 & Boiler is checked as per
check list
'\.

3) All control valves requires I to P converter, positioner & air filter regulator.
4) For Emergency shutdown valve's air filter regulators & SOYneeds to replace.
5) All control valves requires overhauling, leak test & pressure test
6) Approximate quantity of instrumentation
Boiler is measured.

signal cables & cable trays for Reformer Unit &

7) All level gauges in plant 200,300 & 400 are checked as per checklist & found OK.
8) In boiler, control panel location is observed.
9) In Reformer, Unit Displacer type Level Transmitters are observed as per checklist Need
to be replaced.
10) Regarding with DCS,Network point is discussed with MPE & they accepted the same.

SPA Instruments (I) Pvt. Ltd.

Plot No. 58/ 59-12, 0 II Block, MIDC, Chinchwad, Pune - 411019. Maharashtra, India.
Tel.: +91 2027481201/02 Fax: +91 2027450791 E-mail: info@spainstrumentscom
Web: www.spainstruments.com

An ISO 9001 :2008 Company


If.

'i ,- ts -=; ::::.

~-~- - -

INSTRUMENT CHECK-LIST
>'

>">

-Activity
Sr. No,
1
"2

Title:

REVAMPING
LOCATION:

PROJECT
MYANMAR

~,

Doc No:

IRev:
Page 1 of 1

Tag No
Pvt201A

Description
P& ID
AHEA
Pressure CV
201
1/13
Wi/7
201
PV!2~lB Pressure tv
1/13
','%
3.
LV-:~Ol Level CV44'
201
1/13
FV-'ZlO FlowCV
4
201
2/13
5
FV-211 FlowCV
201
2/13
HV-231 Hand Control Valve
6
201
3/13
7
PV-231 Pressure, CV, wdi:~_ 201
3113
PV-232 Pressure CV
8
201
3/13
9
FV-201 FlowCV
201
5/13
FV-202 Flow CV
10
201
5/13
HViOl
Hand Control Valve
11
201
6/13
'\2
PV2fl;! Pressure CV' . /."
201
6/13
0\'
LV-202 Level CV W'
13
613
201
14
LV-203 Level CV
201
613
15
LYZC4 Level CV J" ~,
201
713
16
ESV~02 Shut Down ValveJi@
201
7 13
17
FV20S Flow CV1IidS> Vn'i.iJ.kc 201
8 13
HV-241 Hand Control Valve" '201
9 13
f_,lfl
PV-242 Pressure CV
201
913
'~'
PV-241 Pressure CV
913
201
'21
PV'204
201
10 13
pt'i1'ssure'CV? '" "';
22 ' 'LV-20S, Level CVdi,*211i\!hW,;f&lnfil
. 201
10 13
LV-207 Level CV ",>,
201
23
11 13
HV-321 Hand Control Valve
24
301
2 29
25
PV-322 Pressure CV
301
2 29
PV-321 Pressure CV
26
301
2 29
27
BV-331 Hand Control Valve
301
5 29
28
PV-332 Pressure CV
301
5 29
29
PV-331 Pressure CV
301
5 29
30
HV-341 Hand Control Valve
301
7/29
31
PV-342 Pressure CV
301
7/29
32
PV-341 Pressure CV
301
7/29
HV-:~51 Hand Control Valve
33
301
10/29
34
PV-352 Pressure CV
301
10 29
35
PV-351 Pressure CV
301
10 29
36
FV-304 FlowCV
301
11 29
37
HV-361 Hand Control Valve
301
12 29
38
PV-362 Pressure CV
301
12 29
39
PV-361 Pressure CV
301
12 29
40
FV-301 FlowCV
301
14 29
HV-301 Hand Control Valve
41
301
15 29
PV-301B Pressure CV
301
15 29
43
PV-301A Pressure CV
301
15 29
44
LV-301 Level CV
301
15 29
45
FV-310 Flow CV
301
15 29
46
FV-307 Flow CV
301
24/29
47
LV-302 Level CV
301
23/29
PV-303 Pressure CV
48
301
24/29
49
FV-306 Flow CV
301
24/29
PV-401A Pressure CV
50.
401
1/21
51
PV-401B Pressure CV
401
1/21
'hiP
52
LY-401 LeVeleV'H"
'401
1/21
53
FV-451A Flow CV
401
1 21
54
FV-451B Flow CV
401
1 21
55
HV-431 Hand Control Valve
401
4 21
56
PDV-432 Pressure CV
401
4 21
PV-431 Pressure CV
57
401
4 21
58
ESV-401 Flow CV
401
6 21
59
HV-401 Hand Control Valve
7 21
401
60
LV-404A Level CV
401
7 21
LV-404B Level CV
61
401
7/21

tJ

Mounting
On VE-201
/",'
On VE-201dj;' '" B
+;So'"
y' "
On VE-201
Inlet to FU-201
Outlet to FU-201
On FG line
Return line of FO frm FU-201
On SHP return line
Inlet to HE-201 E
Inlet to HE-201E

STAT lIP pas AFR AIRISP

..., V'"
V X
V
\../ X IS)( .V
V'"

'

.,

Outlet toVE-202 ""

Outlet to VE-202
Outlet to VE-202
On Outlet ofHE20S

On SHP return line

On FO return line frm FU-202
'4
Top Outlet VE-203
Discharge of PU-203
<h!!k
On inlet line to TK-201

-c

~
x

IV'

"

\./'

.../

I";

X
V'

'c.

7/21

On Flare line

63

LV-403

Level CV

401

13/21

Outlet to VE-406

oj(

,v-rV
1/
\../
.\.----"

VV-

'X

'X

V- ?<.
\../
,<
7<..

'f....

\......

v--V""

~
\/

V
V-

'><'

'I.

;.(

'\'

<
il./\

'\./ V

'vV

'\,../

If-"A

V j<:

X.

X
..x

x..
;

-X

\,./"

" t-:

On top outlet to VE-403

'"X

V X X
V ?<. v: X

X
V

X
y

?<..

=,

)("

V
V
X
V

"{,

,'Fi,

~'<

,.

'';

\../

V
\..,./
.~

's,

YO

QOS.-<~\.y_)L

~,

T ~ ~ P<."l.
~~
f\O..,. ~~u-ri

..

~,

v> -.lb\ T ~
M T -\0

V-

V
V
V

7<:

M'l
~

:$__

o-~16\
c...\Os,.('
Opcr() __

:t:,<;L_Q~~

I\:,-C

'-1:e
PrO

e-
~---

(tt-c.

-,

I=r,,-

icili\~-

fY'l

' ,<

\/'

'--"

A'

,f'e

~'X

\../

'i;

"

'" !\1';J,1;

\.../

+#j~.
' J/: .

"

rn-r'~

:x.

~()d

X
V-

")(

~Ot

,;, ':Tafeii,h.
{f;:..

"rill

s s )'Yl~

X
X X..,
\..,/
V
X
V
X

V ./
V V
:>( X

)(

V-

v>

')
')I

X 'X
\.-/ ..:X
\/ V
V
V
V ~
tA. ' X. A X
\/"

14/21

401

X
X

v>

;X

Pressure CV

)(

: )(
A ;<

IJ(

PV-406

'7"---,
\,./"

?< V

?1";<

66

:'.

(la~W clfroo:z\C
qFl

"I..

V ,~
'') X

fl,

f...

)i

\/

ii

'f...

X.
X

V "f.. X

.:

,w,,;;'

!f\lo~,Mt(J..le;l~"I"

VA

V
'I.--

)(

v.

X- x... .

Input line to VE-405

On outlet of HE-40S8

X.

\../ 'X

\/'"

'-/

'\./

V-

"'/..

r-...v

V 'I..
X ')(
X V
,'I. X

'X

-X x:-

V 11'
IV X

)(

Input line to HE-406

On bottom outlet to VE-403

'"

X X.
X.
c

><

X-

ol-.-.

.x

.-,(

\,../
\./

?<;.

../

c-:

toN)

-X

\..--"

\,./"

"

)"",

I':

>(

X 'X.

13/21

14/21

")(

13/21

14/21

x:

../

1)<..

'I.

X.
X- X
x...
X
X
\...../

rA. A
'x IV V

401

401

X
X

')(

401

401

'Jt

,(

Pressure CV

Level CV

'f.-, r.

Pressure CV

Level CV

?<o

PV-403

LV-408

~ ~
::>\
X'

PV-402

LV-407

~
')('

X ~

64

68

V\..-""'

\/

')(,

---r-. .x,
~I

'

V--'

65

67

\/

"I-'X

Action Taken I Remark

V' 1<'

< x

:;:

'-x,

~ .x. 'J...
V"J
X
>"
L.--- .., ~ ~

'...-")r(

\,.-/'

H/W
\./'"

~''1r1<l~

X A X
"'I:. X 'X'

r..----

\/
V

\,../"

'X
V

'X

'X: >;(
f'<.... X-

V--

V- V

'X. X

!<

')(

V"

?<

"-'\...--' "-

\....-'"

-.t

\,../"

""
7'.

x...

)(

)(

,..::

tV'

)(

\..-<"

'I..

...,

Y.

.,.

V-

'X

'X

\./

8hi

"}(

)(

'I..

)(

V
\,.-/

On SLP line
On FO return line frill FU-303
On FG line
On SHP line
On FO return line frm FU-304
Inlet to FU-30S
On FG line
DP type btwn FO & Steam line
On FO return line frm FU-305
Input line to HE-301B
VE-301 outlet to flare
Outlet to VE-301
Input to HE-302
Discharge of PU-302
Outlet ofVE-301
Discharge of PU-303
Outlet to HE-305
Outlet to HE-304
Discharge of PU-303
Inlet FG line to VE-401
Outlet flare header from VE-401
,'I
',h
Inlet to VE-40 1
Discharge of PU-401A
Discharge of PU-401B
On FG line
DP type btwn FO & Steam line
On FO line
HC inlet to HE-401 E
To Flare from VE-402
Bottom outlet ofVE-402
On suction of PU-408

401

'"."'It

"J(.

Pressure CV

.s
" J
" -,t. '-""
-/. ,.
'I. "f...'
-i<

On FG line
On SLP line
On FO return line frm FU-302

PV-409

V- X X
.......

")(.:

'I.

On SLP line
On FO return line frm FU..301

62

ii)<

','

Inlet to FU-202

.,/

ISO TUBE

V
X-

Iv
V

)(

e=; i~

\/

X
A.

D"f'\ hft.\.&

tf~~tttt~A--C
-:

?(

Lt:l' _LPS'JT\

X.

7--

V-

I/"

"N

>(

~
-

V 1)(
V X

tX

tID'

\./""

'v V X.
.x
X ~
"J...

6
G

l'X

\.../

X.

p..

\.../

:x r.;

--.~- ..-.-----~-.--.

,,,."

----_.--

------

._---

\,

~ -..

.f

'I

Sr. Nu.

lraK

AUEA

1'/10 10

69

tV-406A

FlowCV

401

15/21

Inlet to FU-402

70

IfV-4O('u

FlowcV

'IllT

--rs-f2T

Irilct to FU-402

71

No

lHV-441

Description

Hand Control

72

DV-442

Pressure

Valve

CV

Mounting

401

16/21

On FG line to burner

401

16/21

DP type btwn FO & Steam line

73

~V;,441

Pressu re C\(<iL

401

16/21

On FO'line to burner

;it08

FlowCV

:il,\\

401

1U2l

On Dissharge

75

Y.409

FlowCV

.s-

401

17/21 On

V-408

Pressure

401

17/21

On outlet to VE-404

18/21

Inlet to TK-401

76
77

~V-411

Level CV

CV

401

Discharge

IjP

POS

AFR

V j(

>(

?f PU-403
of PU-403

AIRjSP

ISO

'1..-/

TUBE

)\ ~

HjW

\.....--"C

Action

Taken

/ Remark

P'X' .........
---<. ; ;X -:
?'\ V --~ ---.--\../
\./'
V X
V
xX X
------c>f V -_._----V X- X 1-:><5 y
L/ X X ,t.;(' '\.,,/
,
V V X
X. X X
V" ;I- A X ~
----.
\,../
\....--'

.74

""~'

STAT

10'\

.~

4\.,./

-,

L-

,~

f:\

\,../

X V

IV

x: X k .X

)(

-'"

A-c

--

_.

JL---------------------------------------~.~~~ -------------------------------------------------~.~~.

----------'-,-- ---

~o

INSTRUMENT CHECK-LIST
"

REVAMPING

PROJECT

.. MYANMAR

LOCATION

Doc No:
Activity Title:

IRev:

Page 1 of 1
Sr. No.
1

Tag No
LG201A

LG-201B9l'

Level ~ai.lge(i

Level

LG-2l.f1km
LG-201D'

LG-202

Level Gauge
Level ",,,nuN.

VE-204'fj "-

LG-231 '

Level Gauge

201"
201

1/13

3/13

Inlet SP-2011

LG-204

Level Gauge

201

6/13

VE-202

LG-205

Level Gauge

201

6/13

VE-202

LG-206A

201

7/13

LG-206B

Level Gauge= '"

Level Gauge g

201

7/13

LG-241

Level Gauge

201

T(u
11
"12''':
13

Description
Level Gauge

LG-207)0._ Level Gauge

LG-208, ,r: Level Gauge

AREA
201
201,
@/"
Li

.'"

4f

'@ .

1+i14JF LG-203JB4t Level

-,
15 , LG-2 09/t# Level Gauge'(,p/-"

\./""
'\.,./

""
"4<

V
L----"

201

VE-203

SP-2021

'/'-.,/"

...:"~-

''''

"+

SP-300S

V
V

\/'"

SP-3036

\/

0"

")j

JRiii

SP-3045

'-/'

LG-351

Level Gauge

301

7/29

19

LG-361

Level Gauge

301

10/29

SP-3021

20

LG-371

Level Gauge

301

12/29

21

LG-301A

Level Gauge

301

lS/29

22

LG-301B

Level Gauge

301

15/29

23

LG-302B

Level Gauge

301

23/29

TW-301

24

LG-302A

Level Gauge

301

23/29

TW-301

25

LG-303

Level Gauge

301

24/29

26

LG-307

Level Gauge

301

27

LG-30S

Level Gauge

301

28

LG-304

Level Gauge

29

LG-401At'\,

Level Gauge

LG-401B

Level Gauge

LG-401C

Level Gauge

32

LG-411

Level Gauge

33

LG-417

34
35

l&i31
LG-403

Level Gauge
_ Level Gauge

36

LG-405"

38
40

t/

!'i

\..../

'\../

V,

SP-3026

'-./'

./

\/

VE-301

\X"
V

.....
Vc\

V'

VE-301

V'

1/

26/29

TK-303

26/29

TK-302

\J
V

301

26/29

TK-301

401

1/21

VE-401

V
V

401

1/21

VE-401

401

1/21

VE-401

401

2/21

VE-408

401

2/21

TK-404

401
401;(

4/21

SP-4011

401W;

7/21

\,/'

'\/""

~
.J!.

7/21

VE-40Z'

Level Gauges>

7/21

VE-402

LG-406

Level Gauge

401

7/21

LG-40S'

Level Gauge

401

13/21

41

LG-404

Level Gauge

401

13/21

VE-407
VE-402 ....
VE-402. __

42

LG-407

Level Gauge

401

14/21

VE-403,

43

LG-4088

Level Gauge

401

14/21

TW-401

44

LG-40SA

Level Gauge

401

14/21

TW-401

45

LG-441

Level Gauge

401

16/21

SP-4018

46

LG-409

Level Gauge

401

17/21

VE-404

47

LG-410

Level Gauge

401

17/21

VE-404

48

LG-412

Level Gauge

401

18/21

TK-401

49

LG-413

Level Gauge

401

18/21

TK-403

x.>

VE-402
VE-402:i'.!.

401 "
401

"-

'I.'

:-I@/
H

""X

{~.

\..../'

''--'"''

.............--

_._- -, ._-----

"'1,,1-

,/

V
~

\t

~
V-

(')

NC}

.....,

.,'

\/

V'"

V
\

./

'-""'"

'V'

.---

L Cl1 0 S--.-.,LC HO-<

~

0<1)
~'erc---

\. \ ()...l),'

J
--../

V
~
V'"

1'--

\../'

./

./

IMh,LU.

~\.t
\.../

~
~

-::

(ft

V
X

../

~
~

trt
~Lr~r.-

if\~1~

V tfC11E5-,-,(iJ'iW~

"f...

;+1t:
,,/

------------

L/ -.......,;/ /

,/'
'\../
V

t./
'V

V
\..,/'

.1'1li'p

")(.

V-

c-:

.f[,~

"

,+fZ\ti>

'@iK'

')(.

V'
.....,/

".

;Vi};.'

l./

V--

''1

r,

1/

'-'"""

VE-302

,.f.

I""

::0;) V

V
'V

'-""""

~~

V
"V"'"
V-

\-/

V""

..

'

\.../

'-0

V--

\./'

#;\;

F."

.\

V
.....,/

I\../'

\/'"

QiWWf#P/g

;,'J

TK-202ilff

18

39

L/

\./

'\)''is

jll

5/29

ii"

\,..-

V v.>

201~W'YJ1/1311 I~" ~,,'i+i-Wl1i

\,../

'-../

301

Level Gaugecj'i(;

\../

Level Gauge

LG-.40 2;;<
LG-404;"

d@:i;;.'p

V+
V

\/'"

+'

('

~)

VE-203+

7/21

./

TW-201

2/29

. Level Gaugl%t1+

\/'"

"\./

I,./""

301

Level Gauge

Action Taken / Remark

TW-201

Level Gauge

sc

.'

\...-'""

i\.-/
\.--""

'11/13

,~

........

H/W

201

FLANGE

GLASS

V
V

LG-341

37

\./"'

(,

VE-201

17

STAT

A,,~,

9/13
2013' , 10/13
10/13

Mou ntinj;

VE-20 1'1&$"%1

LG-331

:'---.9'

1<

1/13

201.~ Ii' 1/13

201
1/13

VE-201
VE-201

16

c: ,\

Iii

";i-",

P & ID
1/13

!~rMii[1--'-7tJ-rr
.Hi_ _.__ _' ._H __, '~}J

~'

Ve:..

---------_

..

__ ._-_ __
....

.....

--

f---------

------

Activity
Sr. No.
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
IB

cb

21!i,

1+'22'''''

Title:

~'''''''''4"""'
G""ATEC

REVAMPING PROJECT

---

LOCATION:

--

MYANMAR

"-

Description

LT-1202
LT-1203
LT-1204
LT-1205
LT-1206

Level
Level
Level
Level
Eevel

Tx
Tx
Tx
Tx
Tx

Displacer
Displacer
Displacer
Displacer
Displacer
-r- 0 ~,,~
r rr-. n"
e
I>'" .~"
''''"
nn
e
LT-1301 Level Tx Displacer
I:" ,~,,~
'=~~

type
type
type
type
type

type

LT-1306 Level Tx Displacer type

-U.14J1l- bever,x ur I~~

AREA
201
201
201
201
201
201
201
301
301
301
301
401
401
401
401
401
401
401
401
401

Level Tx Disnlacer type

Level Tx Displacer type
Level Tx Displacer type
Level Tx Displacer type
Level Tx Disnlacer type
Level Tx Displacer type
Level Tx Displacer type
Level Tx Displacer type
Level Tx Displacer.type
. Z40h
';,ii
LTdA-li: ~+K-IW-type
401

P& ID
1/13
6/13
6/13
7/13
10/13
10/13
11/13
15/29
15/29
23/29-

STAT CABLE GLAND POWER FLOAT HEAD Action Taken I Remark

Mountinz

Qn VE_20J

'V'

>

On VE-202
On VE-202
On TW-201
Side level of VE-203
VE-203 bottom level
B~eR'l level o(IK-2.0l-

-r

V-

Y5C

i('
-c

-./

1"""')<-

'X

X
<r

V-

<

,/

'-/

)(,

\::../

')(

--t..

"

\/

<

\/

'1--.

y:.

'\./

",
<.r

\7

On VE-301

"

\/'

- /

Tic _21"

24/29 On HE-304
~ "r on
1/21
Bottom level of VE-402
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