Report Pipe Rack

CALCULATION SHEET
0
REV
PROJECT
PIPE RACK
CLIENT
ConocoPhillips Indonesia Inc. Ltd
LOCATION
DOCUMENT NO.
Issued For Review

DESCRIPTION
02-JuI-2012
DATE
PREPARED
CHECKED
APPROVED
APVD
DOC. NO. :
CALCULATION SHEET FOR

PIPE RACK
REV
0
0
02 Jul - 12
REVISION HISTORICAL SHEET

Rev No
Date
02 - Jul - 2012
Description
ISSUED FOR REVIEW
DISTRIBUTION ORDER
PT. SARKU ENJINERING UTAMA:
CONOCOPHILLIPS INDONESIA INC. LTD.:
Project Manager
Project Manager
Engineering Manager
Assisstant Manager for Engineering
Procurement Manager
Assisstant Manager for Construction/QA-QC
Construction Manager
Assisstant Manager for Schedule & Cost Control
QA/QC Manager
Assisstant Manager for Start Uping
HSE Manager
Chief Logistic & Services
Adm & Finance Manager

Project Control Manager
Chief Safety (Ka. LK3)

Process Lead Engineer
Process Lead Engineer
Structural Lead Engineer
Structural Lead Engineer
Mechanical Lead Engineer
Mechanical Lead Engineer

Piping Lead Engineer
Piping Lead Engineer

Electrical Lead Engineer
Electrical Lead Engineer
Instrument Lead Engineer
Instrument Lead Engineer
Document Control
Document Control
REV
DOC. NO. :

PIPE RACK
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CONTENTS
1. GENERAL
1.1. Applicable Specification, Codes and Standards
1.2. Material Specification
1.3. Stability Parameter
1.3.1. Allowable Vertical Displacement
1.4. Unit of Measurement
1.5. Computer Software
4
4
4
4
4
4
4
2. OUTLINE OF STRUCTURE
2.1. General Description
2.2. Modelling
2.2.1. Perspective
2.2.2. Node Numbering
2.2.3. Member Numbering
2.2.4. Member Schedule
4
5
5
5
6
6
3. DESIGN LOADS
3.1. Dead Load
3.2. Live Load
8
8
4. LOADING INPUT ON STAAD MODEL
5. DESIGN ANALYSIS
5.1. Steel Beam Ratio
5.2. Beam Deflection
10
14
ATTACHMENT
INPUT DATA : PIPE RACK
15
16
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1. GENERAL
1.1.
Applicable Specification, Codes and Standards

(1) Project Specification
Design Specification for Civil and Structural
(2) Codes and Standards
AISC-ASD series 2001
: American Institute of Steel Construction Allowable Stress

Design and Plastic Design Spesification for Structural Steel
Building
Japanese Industrial Standard (JIS):
1.2.
JIS G 3101, 1995
: Structural Steel
AWS.D.1.1, 2006
: Structural Welding Code
Material Specification
Use JIS G 3101 Grade SS400 or ASTM A36 with minimum yield strength of structural steel fy =
2450 kg/cm2
1.3.
Stability Parameter
1.3.1
Allowable Vertical displacement

Beams
1.3.2
(due to total of dead and live loads)
span/250
(due to live load only)
span/360
Allowable Horizontal displacement

Columns
(due to total of dead and live loads)
1.4.
height/100
Unit of Measurement
Unit of measurement shall be in Metric Units.
1.5.
Computer Software
Applied computer software in this calculation:
(1) StaadPro
(2) MS Excel
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2.
OUTLINE OF STRUCTURE
2.1
General Description
This calculation covers the design of Pipe Rack.
2.2
Modelling
2.2.1 Perspective
ISOMETRIC MODEL
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2.2.2
Node Numbering
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2.2.3.
Member Numbering
2.2.4.
Member Schedule
Steel Beam H-200x200x8x12
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3.
Steel Beam H-100x100x6x8
DESIGN LOADS
Loading Input on the STAAD Model is refered to loading data from vendor.
3.1.
Dead Load (D)

Dead Load due to selfweight
3.2.
Live Load L(F)

Live Load for equipment
LL = 1,0 Ton/m. ( 10 kN/m )
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4. LOADING INPUT ON THE STAAD MODEL
Selfweight Y-1 (automatically calcullated by Staad Pro)
Live Load (Load Equipment)
Loading Combination
Primary Load :
LOAD 1
DL
( SELFWEIGHT)
LOAD 2
LL
(LIVE LOAD )
Load Combination for Steel Frame Design :

LOAD COMB 10 (1.0 DL + 1.0 LL)
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5. DESIGN ANALYSIS
5.1.
STEEL BEAM RATIO

A detail of the steel ratio of the structure is shown on the following table.
Allowable Stress Limit :
Stress Ratio for Beam :
0,344
(memb 2)
< 1
OK
Stress Ratio for Column :
0,395
(memb 14)
< 1
OK
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Steel Beam Ratio Check

STAAD.Pro CODE CHECKING - (AISC 9TH EDITION)
ALL UNITS ARE - KN
METE (UNLESS OTHERWISE NOTED)
MEMBER
RESULT/
CRITICAL COND/
RATIO/
LOADING/
FX
MY
MZ
LOCATION
=======================================================================
1
TABLE
ST
H200X200X8
PASS
25.79 C
(JAPANESE SECTIONS)
AISC- H1-3
0.346
0.00
-24.23
10
0.57
----------------------------------------------------------------------| MEM=
1 , UNIT NEW-MMS, L= 570. AX=
6353.SZ= 472000.SY= 160000.|
| KL/R-Y= 11.4 CB= 1.00 YLD= 245.00 ALLOWABLE STRESSES: FCZ= 161.7 |
| FTZ= 161.7 FCY= 183.8 FTY= 183.8 FC= 143.5 FT= 147.0 FV=
98.0 |
----------------------------------------------------------------------2
ST
H200X200X8
PASS
0.00 T
(JAPANESE SECTIONS)
AISC- H1-3
0.344
0.00
-26.29
10
0.00
----------------------------------------------------------------------| MEM=
6353.SZ= 472000.SY= 160000.|
98.0 |
----------------------------------------------------------------------3
ST
H100X100X6
PASS
14.39 T
(JAPANESE SECTIONS)
AISC- H2-1
0.237
0.00
2.35
10
0.57
----------------------------------------------------------------------| MEM=
2159.SZ=
75600.SY=
26800.|
98.0 |
----------------------------------------------------------------------4
ST
H100X100X6
PASS
0.10 C
(JAPANESE SECTIONS)
AISC- H1-3
0.000
0.00
0.00
1
0.60
----------------------------------------------------------------------| MEM=
2159.SZ=
75600.SY=
26800.|
98.0 |
----------------------------------------------------------------------5
ST
H100X100X6
PASS
14.13 T
(JAPANESE SECTIONS)
AISC- H2-1
0.212
0.00
2.05
10
0.57
----------------------------------------------------------------------| MEM=
2159.SZ=
75600.SY=
26800.|
98.0 |
----------------------------------------------------------------------6
ST
H100X100X6
PASS
0.10 C
(JAPANESE SECTIONS)
AISC- H1-3
0.000
0.00
0.00
1
0.60
----------------------------------------------------------------------| MEM=
2159.SZ=
75600.SY=
26800.|
11
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98.0 |
----------------------------------------------------------------------7
ST
H100X100X6
PASS
13.87 T
(JAPANESE SECTIONS)
AISC- H2-1
0.187
0.00
1.75
10
0.57
----------------------------------------------------------------------| MEM=
2159.SZ=
75600.SY=
26800.|
98.0 |
----------------------------------------------------------------------8
ST
H100X100X6
PASS
0.10 C
(JAPANESE SECTIONS)
AISC- H1-3
0.000
0.00
0.00
1
0.60
----------------------------------------------------------------------| MEM=
2159.SZ=
75600.SY=
26800.|
98.0 |
----------------------------------------------------------------------9
ST
H200X200X8
PASS
1.13 C
(JAPANESE SECTIONS)
AISC- H1-3
0.109
0.00
-8.23
10
0.57
----------------------------------------------------------------------| MEM=
6353.SZ= 472000.SY= 160000.|
98.0 |
----------------------------------------------------------------------10
ST
H200X200X8
PASS
13.46 C
(JAPANESE SECTIONS)
AISC- H1-3
0.227
0.00
-16.23
10
0.57
----------------------------------------------------------------------| MEM=
6353.SZ= 472000.SY= 160000.|
98.0 |
----------------------------------------------------------------------11
ST
H200X200X8
PASS
0.45 C
(JAPANESE SECTIONS)
AISC- H1-3
0.001
0.00
0.00
1
0.90
----------------------------------------------------------------------| MEM=
6353.SZ= 472000.SY= 160000.|
98.0 |
----------------------------------------------------------------------12
ST
H100X100X6
PASS
0.10 C
(JAPANESE SECTIONS)
AISC- H1-3
0.000
0.00
0.00
1
0.60
----------------------------------------------------------------------| MEM=
2159.SZ=
75600.SY=
26800.|
98.0 |
----------------------------------------------------------------------13
ST
H100X100X6
PASS
0.00 T
(JAPANESE SECTIONS)
AISC- H1-3
0.228
0.00
2.78
10
0.00
-----------------------------------------------------------------------
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| MEM=
2159.SZ=
75600.SY=
26800.|
98.0 |
----------------------------------------------------------------------14
ST
H200X200X8
PASS
43.87 C
(JAPANESE SECTIONS)
AISC- H1-3
0.395
0.00
-26.29
10
1.53
----------------------------------------------------------------------| MEM=
6353.SZ= 472000.SY= 160000.|
98.0 |
----------------------------------------------------------------------15
ST
H100X100X6
PASS
22.42 C
(JAPANESE SECTIONS)
AISC- H1-3
0.246
0.00
2.06
10
0.81
----------------------------------------------------------------------| MEM=
2159.SZ=
75600.SY=
26800.|
98.0 |
----------------------------------------------------------------------16
ST
H200X200X8
PASS
29.36 C
(JAPANESE SECTIONS)
AISC- H1-3
0.264
0.00
-17.53
10
1.43
----------------------------------------------------------------------| MEM=
6353.SZ= 472000.SY= 160000.|
98.0 |
----------------------------------------------------------------------17
ST
H100X100X6
PASS
0.00 T
(JAPANESE SECTIONS)
AISC- H1-3
0.228
0.00
2.78
10
0.00
----------------------------------------------------------------------| MEM=
2159.SZ=
75600.SY=
26800.|
98.0 |
----------------------------------------------------------------------18
ST
H100X100X6
PASS
20.73 C
(JAPANESE SECTIONS)
AISC- H1-3
0.178
0.00
1.30
10
0.00
----------------------------------------------------------------------| MEM=
2159.SZ=
75600.SY=
26800.|
98.0 |
----------------------------------------------------------------------19
ST
H200X200X8
PASS
14.90 C
(JAPANESE SECTIONS)
AISC- H1-3
0.132
0.00
-8.76
10
1.43
----------------------------------------------------------------------| MEM=
6353.SZ= 472000.SY= 160000.|
98.0 |
----------------------------------------------------------------------20
ST
H100X100X6
PASS
0.00 T
(JAPANESE SECTIONS)
AISC- H1-3
0.228
0.00
2.78
10
0.00
13
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----------------------------------------------------------------------| MEM=
2159.SZ=
75600.SY=
26800.|
98.0 |
----------------------------------------------------------------------21
ST
H100X100X6
PASS
18.95 C
(JAPANESE SECTIONS)
AISC- H1-3
0.150
0.00
1.04
10
0.81
----------------------------------------------------------------------| MEM=
2159.SZ=
75600.SY=
26800.|
98.0 |
-----------------------------------------------------------------------
5.2.
COLUMN LATERAL DEFLECTION

Deflection max :
60.1 mm
Allowable Deflection :
7000/100
70
(Comb DL+LL)
mm
>
60.1
mm
( OK )
14
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ATTACHMENT
15
DOC. NO. :

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INPUT DATA : PIPE RACK

STAAD PLANE
START JOB INFORMATION
ENGINEER DATE 02-Jul-12
END JOB INFORMATION
INPUT WIDTH 79
UNIT METER KN
JOINT COORDINATES
1 0 0 0; 2 1.3 0 0; 3 0 2.1 0; 4 1.3 2.1 0; 5 1.3 2.7 0; 6 0 4.1 0;
7 1.3 4.1 0; 8 1.3 4.7 0; 9 0 6.1 0; 10 1.3 6.1 0; 11 1.3 6.7 0; 12 0 7 0;
13 1.3 0.6 0; 14 0.57 2.1 0; 15 0 1.53 0; 16 0 3.53 0; 17 0.57 4.1 0;
18 0 5.53 0; 19 0.57 6.1 0;
MEMBER INCIDENCES
1 3 15; 2 1 2; 3 3 14; 4 5 4; 5 6 17; 6 8 7; 7 9 19; 8 11 10; 9 9 18; 10 6 16;
11 12 9; 12 13 2; 13 14 4; 14 15 1; 15 14 15; 16 16 3; 17 17 7; 18 16 17;
19 18 6; 20 19 10; 21 18 19;
DEFINE MATERIAL START
ISOTROPIC STEEL
E 2.05e+008
POISSON 0.3
DENSITY 76.8195
ALPHA 1.2e-005
DAMP 0.03
ISOTROPIC SS400
E 2e+008
POISSON 0.3
DENSITY 78.5
ALPHA 1.17e-005
DAMP 0.03
G 7.69231e+007
END DEFINE MATERIAL
CONSTANTS
MATERIAL SS400 ALL
MEMBER PROPERTY JAPANESE
1 2 9 TO 11 14 16 19 TABLE ST H200X200X8
3 TO 8 12 13 15 17 18 20 21 TABLE ST H100X100X6
SUPPORTS
1 2 PINNED
LOAD 1 DL
SELFWEIGHT Y -1
LOAD 2 LL
MEMBER LOAD
2 3 5 7 13 17 20 UNI GY -10
LOAD COMB 10 1DL+1LL
1 1.0 2 1.0
PERFORM ANALYSIS PRINT STATICS CHECK
PRINT ANALYSIS RESULTS
PARAMETER 1
CODE AISC
FYLD 245000 ALL
RATIO 1 ALL
TRACK 1 ALL
CHECK CODE ALL
FINISH
16

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CALCULATION SHEET

ConocoPhillips Indonesia Inc. Ltd

Issued For Review

CALCULATION SHEET FOR

REVISION HISTORICAL SHEET

CONOCOPHILLIPS INDONESIA INC. LTD.:

Assisstant Manager for Engineering

Assisstant Manager for Construction/QA-QC

Assisstant Manager for Schedule & Cost Control

Assisstant Manager for Start Uping

Chief Logistic & Services

Adm & Finance Manager

Chief Safety (Ka. LK3)

Process Lead Engineer

Structural Lead Engineer

Structural Lead Engineer

Mechanical Lead Engineer

Mechanical Lead Engineer

Piping Lead Engineer

Electrical Lead Engineer

Instrument Lead Engineer

Instrument Lead Engineer

CALCULATION SHEET FOR

4. LOADING INPUT ON STAAD MODEL

CALCULATION SHEET FOR

Applicable Specification, Codes and Standards

: American Institute of Steel Construction Allowable Stress

Japanese Industrial Standard (JIS):

JIS G 3101, 1995

: Structural Welding Code

Allowable Vertical displacement

(due to total of dead and live loads)

(due to live load only)

Allowable Horizontal displacement

CALCULATION SHEET FOR

CALCULATION SHEET FOR

CALCULATION SHEET FOR

Steel Beam H-200x200x8x12

CALCULATION SHEET FOR

Steel Beam H-100x100x6x8

Dead Load (D)

Live Load L(F)

CALCULATION SHEET FOR

4. LOADING INPUT ON THE STAAD MODEL

Selfweight Y-1 (automatically calcullated by Staad Pro)

Live Load (Load Equipment)

Load Combination for Steel Frame Design :

CALCULATION SHEET FOR

STEEL BEAM RATIO

Allowable Stress Limit :

Stress Ratio for Beam :

Stress Ratio for Column :

CALCULATION SHEET FOR

Steel Beam Ratio Check

CALCULATION SHEET FOR

CALCULATION SHEET FOR

CALCULATION SHEET FOR

COLUMN LATERAL DEFLECTION

CALCULATION SHEET FOR