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    On Lean Manufacturing

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    Dipjoy Das
    The document discusses lean manufacturing, which was developed by Henry Ford in the 1920s and first introduced as a production system by Toyota. Lean manufacturing focuses on reducing waste, including overproduction, inventory, waiting, transportation, and rework. It has principles like continuous flow, pull-based workflow, reducing batch sizes and inventories, cross-training workers, and selective automation. Benefits include improved productivity, quality, space usage, and safety. Lean implementation involves three stages - data collection, analysis and solution development, and implementation.

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    On Lean Manufacturing

    Uploaded by

    Dipjoy Das
    41K views9 pages
    The document discusses lean manufacturing, which was developed by Henry Ford in the 1920s and first introduced as a production system by Toyota. Lean manufacturing focuses on reducing waste, including overproduction, inventory, waiting, transportation, and rework. It has principles like continuous flow, pull-based workflow, reducing batch sizes and inventories, cross-training workers, and selective automation. Benefits include improved productivity, quality, space usage, and safety. Lean implementation involves three stages - data collection, analysis and solution development, and implementation.

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    It is a technology which was started by 'TOYOTA'. leave a comment if it was useful for you!

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    PPT on Lean Manufacturing

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    The document discusses lean manufacturing, which was developed by Henry Ford in the 1920s and first introduced as a production system by Toyota. Lean manufacturing focuses on reducing waste, including overproduction, inventory, waiting, transportation, and rework. It has principles like continuous flow, pull-based workflow, reducing batch sizes and inventories, cross-training workers, and selective automation. Benefits include improved productivity, quality, space usage, and safety. Lean implementation involves three stages - data collection, analysis and solution development, and implementation.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    41K views9 pages

    On Lean Manufacturing

    Uploaded by

    Dipjoy Das
    The document discusses lean manufacturing, which was developed by Henry Ford in the 1920s and first introduced as a production system by Toyota. Lean manufacturing focuses on reducing waste, including overproduction, inventory, waiting, transportation, and rework. It has principles like continuous flow, pull-based workflow, reducing batch sizes and inventories, cross-training workers, and selective automation. Benefits include improved productivity, quality, space usage, and safety. Lean implementation involves three stages - data collection, analysis and solution development, and implementation.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 9

    Lean Manufacturing

    Presentation by
    Dipjoy Das
    Bikram Sharma
    Gitanjali Borah
    Sonu Sharma

    CENTRE FOR MANAGEMENT STUDIES, DIBRUGARH UNIVERSITY


    LEAN MANUFACTURING
    The concept of Lean Manufacturing was developed
    by Henry Ford in 1920’s
    .
    Toyota was the first company to introduce ‘lean
    manufacturing’ concept in its production system.

    Lean manufacturing focuses on reducing waste.


    TYPES OF WASTE
    OVERPRODUCTION
    INVENTORY
    WAITING
    MOTION
    TRANSPORTATION
    RE-WORK
    OVER-PROCESSING
    Principles of Lean Manufacturing
    • To create continuous flow .
    • To use pull-systems to manage the workflow
    • To reduce batch sizes and inventories
    • To eliminate waste
    • To cross-train workers in order to deal with
    inherent variability
    • Selective use of automation
    • To instill a Continuous Improvement
    competence
    BENEFITS OF LEAN
    MANUFACTURING
    • Productivity Improvement
    • Total manufacturing time saved
    • Less scrap
    • Low inventory
    • Quality improvement
    • Plant space saved
    • Better labor utilization
    • Safety of operations
    Implementation Stages of
    Lean Manufacturing
    Three stages in the implementation of ‘Lean
    Manufacturing’---

    Data collection stage


    Data analysis and development of solution
    Stage
    Implementation Stage  
    Process of Implementing
    Lean Manufacturing
    What are the documents??
    Thank You

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