SD4-6 - Final ESP Design PDF
SD4-6 - Final ESP Design PDF
SD4-6 - Final ESP Design PDF
Company: Engineer: South Dabaa Petroleum Company Hossam Ebeid Project: Date:
REDA
ESP Design 8/24/2008
TECHNICAL DESIGN
General Information and Contact Details Project Prepared by Date Company Field & Lease Well Number API Well Reg. # State & Country Company Engineer Contact Address E-Mail Phone Fax
ESP Design Hossam Ebeid 8/24/2008 12:00:00 AM South Dabaa Petroleum Company SD SD 4-6 Egypt Ayman Rashad
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Comment
REDA
ESP Design 8/24/2008
95.00 OD (in)
Desired Operating Conditions Pump Depth, ft Design Rate, STB/d Pump Speed, RPM
50.00 150.0
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REDA
ESP Design 8/24/2008
Staging Configuration
2.5 0.00
1927.5 2889.4
TAPE-IN 4 1.22 M
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0.00
2 3 REDA OIL #5
SCHLUMBERGER 3900.0
REDA
ESP Design 8/24/2008 1100
Volts @ Junction Box Volts KVA @ Junction Box Motor Volts, Volts
Inflow/Outflow Performance
3,400.00
3,200.00
3,000.00 2,800.00
2,600.00
2,400.00
2,200.00
2,000.00
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Pressure [psig]
1,800.00
1,600.00 1,400.00
1,200.00
1,000.00
800.00
600.00
400.00 200.00
0.00 0 300 600 900 1,200 1,500 1,800 2,100 2,400 Flowrate [STB/d]
Inflow At Intake
2,700
3,000
3,300
3,600
3,900
4,200
Inflow Performance
Outflow Performance
REDA
ESP Design 8/24/2008
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Wellbore Data
Casing 1 Top (ft) 0.00 Bottom (ft) 8000.00 OD (in) 7.00 ID (in) 6.18 Roughness (in) 0.00065
REDA
ESP Design 8/24/2008
Temperature
Wellhead: 95.00 F Reservoir: 200.00 F
Fluid Correlations
Dead Oil Viscosity Saturated Oil Viscosity Undersaturated Oil Viscosity Gas Viscosity Water Viscosity Oil FVF above Bubble Point Oil FVF below Bubble Point Solution GOR/Bubble Point Oil Compressibility Gas Z Factor Kartoatmodjo Kartoatmodjo Kartoatmodjo Lee et al. Van Wingen Chart Vasquez & Beggs Standing Kartoatmodjo Vasquez & Beggs Standing
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Fluid Data
Oil Specific Gravity, API Gas Specific Gravity Water Specific Gravity GOR, SCF/STB Bubble Point Pressure Bubble Point, psig Water Cut, % Reservoir Temperature, F 36.00 0.85 1.14 257.12 Not Calculated 1035.0 85.00 200.00
Inflow
Performance method Productivity Index, STB/d/psi Static Bottom Hole Pressure, psig Static Casing Pressure, psig Measured Flowrate, STB/d Measured Bottom Hole Pressure, psig Measured Casing Pressure, psig Reservoir Temperature, F AOF, bbl/d PI 1.50 2900.0 1000.0 1800.0 200.00 4349.99
REDA
ESP Design 8/24/2008
Schlumberger Private
Gas Separation
Gas Separator: 400/400 DRS-ES
Liquid Rate, bbl/d Natural Gas Separation, % Separator Efficiency, % Total Separation Efficiency, % Gas Rate before Separation, bbl/d Total Rate before Separation, bbl/d Gas Rate after Separation, bbl/d Total Rate after Separation, bbl/d Gas Volume Fraction at Pump, % Intake Gas Volume Fraction, % 1679.83 42.00 99.87 99.87 9.96 1689.79 0.01 1679.84 0.58 0.00
Pump
Model: REDA 400 DN1750
REDA
ESP Design 8/24/2008
Operating Condition
Total Dynamic Head (TDH), ft Surface Rate (O+W), STB/d Avg. Pump Rate (O+G+W) bbl/d Pump Intake Pressure, psig Operating Power, hp Bottom Pump Efficiency, % Pump Efficiency, % 3468.11 1524.5 1591.52 1691.6 63.2 67.96 67.96
N/A
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Derating Factors
Head, % Rate, % Power, % 100.00 100.00 100.00
Motor
Model: REDA 540 MX/MK/PX/PK 540 Motor Slip Adjustment: Yes Nameplate: 50.00 Hz
Power, hp Amperage, Amps Operating Condition (50.00Hz) Motor Load, hp 83.3 26.9 Voltage, Volts Power @ Design Rate, hp 1927.5 83.3
65.7
2889.4
REDA
ESP Design 8/24/2008 1.95 1927.5 78.85 0
Efficiency, % Power Factor, % Amperage, Amps Total Stages Total Dynamic Head (TDH), ft Surface Rate (O+W), STB/d Pump Intake Pressure, psig Bottom Pump Efficiency, %
Avg. Pump Rate (O+G+W) bbl/d Required Power @ Nameplate Frequency, hp Pump Speed, RPM
Fluid Temperature At Intake, F Skin Temperature Rise, F Avg. Winding Temp. Rise over Skin, F Total Winding Temperature, F Speed Increase Heating, F Heat Rise due to VSD without Load Filter, F Heat Rise due to VSD with Load Filter or Sinewave Drive, F
Protector
Thrust Bearing Type Configuration Components Total Shut-In Downthrust, lbf 540 HL LSBPB SINGLE Number of Seals Number of Chambers Oil Type 2 3 REDA OIL #5
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Switchboard
Manufacturer Voltage Rating, Volts SCHLUMBERGER 3900.0 Description Current Rating, Amps FIXSTAR MCP-3900-200 Basic 200.0
Transformer
Transformer: 3-Phase VSDRated StepUp
REDA
ESP Design 8/24/2008 FACT III, OISC 200 1100
Cable
REDA Redablack ETBE-400 Round Solid
Specifications Conductor Size, AWG Temperature Rating, F Operating Condition Conductor Temperature, F KVA, Max Ampacity, Amps 4 400.00 KV Length, ft 4000.00 6989.76
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Note: Total is for Motor and Cable. Required Surface Voltage, Volts: 2008.3
Surface Equipment
Power Controller Switchboard FactPac Used Junction Box Surface, Surface, Volts Well Site Condition Ambient Temperature, F Power Information Supply Frequency, Hz Environment Information Indoor Installation Explosion Proof Required Onshore VSD/Transformer False 72.23 2008.3 Transformer Motor Current, Amps 3 phase 20.7
60
No No No
No No
10
REDA
ESP Design 8/24/2008
Step Up (Output) Transformer Manufacturer Description Frequency Type (Hz) SWE FACT III, OISC 50
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11