WX 100

WORLDWIDE FASTENER STANDARD
WX100 FINISH SPECIFICATION 1. SCOPE The following specifications cover requirements for finishes used on Worldwide Standard and Utility Parts. NOTE: Obsolete finish specifications are not shown in this standard. If a finish is referenced that is not shown in this standard, the user should contact the local Fastener Engineering Office for direction. APPLICATION Recommended Usage included in the description of individual finishes are intended for information only. DESIGNATION The finish required on a standard or utility part is designated by adding the appropriate Finish Code to the Part Number as a suffix when a part is released. FINISH CODES SHALL NOT BE INCLUDED IN THE PART NUMBER BLOCK ON A UTILITY PART DRAWING. The Finish Code is obtained from Clause 6, DETAILED FINISH DESCRIPTIONS AND REQUIREMENTS. The Finish Code consists of letter 'S' followed by a number and designation alpha codes (except "SSW"). The release for a standard or utility part is incomplete without the addition of a finish code to the Part Number. WORLDWIDE PART NUMBERS MUST BE RELEASED WITH A WORLDWIDE FINISH NUMBER. 3.1 DESIGNATION EXAMPLE. (NOT TO EXCEED 8 CHARACTERS) Example S437MXA Standard/Utility Part Suffix Indicator Worldwide Suffix Number (300 or 400 series) Process/Color Indicator (M=Mechanical, non Electrolytic B=Black L=Enhanced lubrication) Subsequent Treatment Indicator N0TE In the past, a number "1" after the S was used to indicate that the part was to be used in an automatic assembly application. This convention is no longer used. SUBSEQUENT TREATMENTS are treatments such as the addition of waxes for sealing on sheet metal screws or wax on hose clamps to lower the friction between the clamp and hose. These subsequent treatments are specified in WSS-M21P27-A1/A2/A3/A4..etc 4. REFERENCES ISO 261 ISO 898-1 ISO 898-2 ISO 4042 Clause 10 ISO 6157-3 ISO 4599 QS-9000 SAE/USCAR-1 WD 950 WD 951 WD 952 WD 953 WE 950 WE 953 WSB-M21P29-A1
Printed copies are uncontrolled
Date: 2011-12-23
2.
3.
437
XA
ISO general-purpose metric screw threads - General plan Mechanical properties of fasteners - Part 1: Bolts, screws and studs Mechanical properties of fasteners - Part 2: Nuts with specified proof load values Threaded components - Electroplated coatings Fasteners - Surface discontinuities - Bolts, screws and studs for special requirements Plastics, Determination of resistance to environmental stress cracking, Bent strip method Quality System Requirements Salt Spray Testing and Evaluation of Fastener Finishes Material and Performance Requirements for Spaced Thread Tapping Screws Mechanical and Performance Requirements of Case Hardened Thread Rolling Screws Mechanical and Performance Requirements of Through Hardened and Carbon Restored Thread Rolling Screws with Induction Hardened Points Material and Performance of Screws for Use in Plastics Prevailing Torque-Type Steel Hex Nuts and Hex Flange Nuts Mechanical and Performance Requirements for Single Thread Spring Nuts Corrosion Protective Coating, Zinc, Chromate, Organic, Baked
Copyright 2011, Ford Global Technologies, LLC
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WX100 Date: 2011-12-23
WSB-M10P10-AX WSD-M1P85-A1/A2 WSD-M13P7-A WSD-M21P10-/B2/B3 WSD-M21P11-B1/B8 WSD-M21P13-A3 WSS-M21P17-B3 WSS-M21P17-B4 WSS-M21P28-A2 WSS-M99A3-A WSS-M99P9999-A1 WX 200 WX 201 WZ 100/101 5.
Chromate Finish Plating, Zinc over Ferrous Surfaces Lubricant-Torque/Clamping Force Control Corrosion Protection Coating-Organic Type Corrosion Protective Coating - Zinc Organic Type Corrosion Protective Coating - Zinc/Chromate/Combination Type Electrolytic Zinc Plate, Chromate, Leached and Sealed, Integral Torque Control Lubricant Mechanical Zinc Plate, Chromate, Leached and Sealed, Integral Torque Control Lubricant Corrosion Protective Coating, Organic Polymer, Friction-Modified Embrittlement Avoidance Restricted Substance Management Standard Threaded Fasteners with Dry Film Microencapsulated Adhesive Applied to the Threads Threaded Fasteners with Sealer Compound Applied to the Threads Steel ISO Metric Threaded Fasteners Torque/Clamping Force Performance.
GENERAL REQUIREMENTS. 5.1 SUMMARY All parts must comply with Engineering Material Specification WSS-M99P9999-A1 to help safeguard health, safety and the environment. PART CONDITION Parts as supplied to Ford locations shall be completely covered with the finish specified. Parts shall also be commercially clean and shall be free from corrosion, chips, loosely adherent metal oxides, dirt, abrasives or other foreign material. Handling, storage, packaging, preservation, and delivery shall be in accordance with QS-9000. EMBRITTLEMENT AVOIDANCE All components shall comply with the requirements of WSS-M99A3-A. Spaced thread tapping screws per WD950 may be electroplated. Thread rolling screws per WD 952 used in grounding applications may be electroplated only in accordance with S450 or S450L. PROTECTIVE FINISHES ON THREADS Bolt threads with relatively thick coatings (e.g. greater than 8 micrometres) may require additional allowance to accommodate the coating. The thread dimensions before coating shall be determined by the Supplier and shall be manufactured within tolerance class 6 limits. The thread allowance shall be limited by the upper deviation of tolerance class 6g (es) and the lower deviation of tolerance class 6e (ei). Note: This allows the manufacturer to size the parts anywhere within the total tolerance span of class 6g (es) through 6e (ei). To minimize deviation within a lot, the lot shall be limited to a tolerance grade 6. See ISO 965 for information regarding thread tolerances. After plating/coating the threads shall meet the requirements of tolerance class 6h using a solid GO screw ring gauge. For acceptability of thread damage after plating/coating the torque applied to the solid GO screw ring gauge shall not exceed 0.001d3 Nm, except for dip spin coatings which shall not exceed 0.0015d3 Nm. Nut threads shall be manufactured to 6H tolerance. When coated with zinc flake type coatings tightness to thread inspection gauges may be experienced, however, the coating thickness shall not adversely affect the mechanical performance of the nut or have an adverse effect on normal installation practices. Zinc flake coated nuts shall be tested using an uncoated (or zinc plated) 6g bolt. The nut shall engage on the bolt by hand, the maximum prevailing torque measured over a minimum of 1.5d of rotations shall not exceed 1Nm.
5.2
5.3
5.4
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WX100 5.5 TEST METHODS - SPECIAL REQUIREMENTS FOR FASTENERS Requirements defined in this protective finish specification apply to parts as received by Ford and shall be evaluated using the following test methods and definitions as applicable. 5.5.1 SIGNIFICANT SURFACES Significant surfaces are those surfaces visible on a part as normally assembled, or surfaces that can be a source of corrosion products visible on an assembled vehicle. Significant surfaces are used when assessing corrosion. 5.5.2 COATING THICKNESS Threads, sharp edges, crevices, holes, slots and recesses shall not be used for coating thickness measurement. The measurement of coating thickness shall be in accordance with ISO 4042 Clause 10. 5.5.3 SALT SPRAY TEST Salt spray tests shall be conducted in accordance with SAE/USCAR-1, which supersedes any salt spray requirements stated in the specified material/performance specifications. It is not intended for salt spray testing to be conducted on every lot. Salt spray testing is intended to be used to monitor the process and shall be conducted in accordance with QS-9000. 5.5.4 WASHER ADHESION The washer component of nut and washer assemblies and bolt and washer assemblies shall be free to rotate so that installation is not affected by spinning of the washer component. The washer may not be free spinning initially, when heavy finishes are applied. Acceptable initial washer component adhesion shall become loose after a 0.0015d3 [Nm] breakaway torque is applied. 5.6 DIP SPIN APPLIED COATINGS - RECESS FILL, THREAD FILL, AND OTHER POTENTIAL ISSUES 5.6.1 Some finishes are applied by: a) depositing the fasteners into a perforated basket; b) immersing the basket into a tank of the uncured material; c) elevating the basket above the tank; and e) spinning the basket above the tank. The basket's rotational speed overcomes the centripetal force, shedding excess material to provide the desired coating thickness. Material viscosity, fastener geometry, fastener orientation in the basket, load size, and rotational speed are major factors in the application of these finishes. 5.6.2 Internally driven fasteners (recess drive), fasteners with internal cavities such as nuts, rivets, parts with extruded, closed-end holes, parts with through-holes, fasteners with fine pitch threads, and other similar features trap excess material in the cavities, which the spinning process does not completely remove. 5.6.3 CAUTION: If the dip spin process is used to apply coatings to fasteners with these design features, a percentage of the fasteners will have recess fill, clogged holes, bubbled coating, and/or thread bridging. As a result, fasteners with these finishes and designs may experience issues with form, fit, and function at the assembly plants. 5.6.4 To avoid these issues, consider applying the dip spin finish using a different process method such as spray, tumble spray, and planetary rotary systems. These processes may significantly reduce recess fill, but will still yield some recess fill. Alternatively, consider externally driven fastener designs, non-dip spin finishes, and plated finishes. Note: Dip Spin coatings are identified under their respective finish descriptions within this specification. Date: 2011-12-23
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WX100 Date: 2011-12-23
5.7
MECHANICALLY DEPOSITED PLATINGS BEAD ENTRAPMENT 5.7.1 Mechanical plating, also known as peen plating, mechanical deposition, or impact plating, is a plating process that imparts the coating by cold welding fine metal particles to a workpiece. It is commonly used to overcome the potential for hydrogen embrittlement. The process involves tumbling the workpieces with a mixture of water, metal powder, media, and additives. The media material is usually soda lime glass or a ceramic and is usually spherical in form. Common coating materials are zinc, tin, copper, and aluminum. 5.7.2 Internally threaded fasteners and fasteners with an integrated or free-spinning assembled washers such as nut and washer assemblies (KEPS) or screw and washer assemblies (SEMS) have the potential for bead entrapment in the thread form, between the assembled washer or other part cavities, which the mechanical plating process does not completely remove. To prevent the potential from impeding the assembly process or functionality of the fastener, mechanical plating shall not be released on these parts. This provision applies to all thread sizes and forms.
6.
DETAILED FINISH DESCRIPTIONS AND REQUIREMENTS SSW IN WHITE (COLOR KEYED) PARTS When Standard or Utility parts are designated "In White" and are therefore required to comply with a color chart or master sample, they shall be released with the suffix SSW. S300 PLAIN: No supplementary finish required other than the finish considered the normal result of manufacturing processes for the material and product involved. Not applicable ISO general purpose metric screw threaded steel fasteners whose thread form is in accordance with ISO 261 and/or whose material and performance requirement reference ISO 898-1 or 898-2 shall be lubricated per WSD-M13P7-A. Not applicable WSD-M13P7-A None Not applicable Not applicable u=0.15 +/-0.03 per WZ101 Program B using test surfaces per WZ100. Any Reliable Supplier Not Applicable Lubricated parts shall meet the requirements for torque/clamping force specified in WZ 100 or the requirements of the individual product specification, e.g., Prevailing Torque Nuts WE 950. Weld, Pierce, Clinch and non-metallic fasteners shall not be lubricated. All other fasteners that do not fully conform to the aforementioned requirements shall not be lubricated, e.g., Tapping Screws WD 950/953, Single Threaded Spring Nuts WE 953. Used for internal engine/transmission applications or where subsequent processing adds protection. Also used for non-metallic fasteners which require no protection. Products which require lubrication only to aid in assembly, such as, pierce products, and blind rivets should be released as S300XB (see WSSM21P27-A1/A2/A3).
Total Thickness: Lubricant:
Color: Specifications: Corrosion Protection: Service Temperature: Coating Process: Friction Coefficient Approved Source: Tox Number: Special Requirements:
Recommended Usage:
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WX100 Date: 2011-12-23
S303 BLACK ORGANIC CORROSION PROTECTION COATING: This finish is a black organic protective coating 35 units sub-gloss. It is low temperature heat cured from organic media. Total Thickness: Lubricant: Color: Specifications: Corrosion Protection: Service Temperature: Coating Process: Friction Coefficient Approved Source: Tox Number: Special Requirements: 5.0 micrometres, min.; 15 20 micrometres typical Varies with product. May be oil/wax surface film or integral constituent. Black WSD-M21P10-B2 FLTM BI 110-1 120 hour salt spray 175 oC If applied by a Dip Spin method, see Section 5.6 on recess fill. u=0.15 +/-0.03 per WZ101 Program B using test surfaces per WZ100. Many (See MATS approved source list) IRB030 (all) ISO general purpose metric screw threaded steel fasteners whose thread form is in accordance with ISO 261 and/or whose material and performance requirement reference ISO 898-1 or 898-2 shall meet the requirements for torque/clamping force specified in WZ 100 or the requirements of the individual product specification, e.g., Thread Rolling Screws WD 951/952, Prevailing Torque Nuts WE 950. If a lubrication process is required to satisfy this requirement, it will be an integral dry self-lubrication system. When this coating is specified, S306 may be supplied as an alternative. This finish was originally released for rivets. Externally driven, non-recessed drive parts. Not recommended for use on nuts or recessed drive parts.
Recommended Usage:
S306
BLACK ORGANIC CORROSION PROTECTION COATING: This finish is a black organic protective coating 35 units sub-gloss. 5.0 micrometres, min.; 15 20 micrometres typical Integral friction modifiers in topcoat. No additional waxes, lubricants or torque tension fluids are necessary. Black WSD-M21P10-B3 FLTM BI 110-1 240 hour salt spray 200 - 230 oC Intermittent, 150 - 180 oC Continuous If applied by a Dip Spin method, see Section 5.6 on recess fill. u=0.15 +/-0.03 per WZ101 Program B using test surfaces per WZ100. Whitford Plastics Ltd. Xylan 5230 IRB030 ISO general purpose metric screw threaded steel fasteners whose thread form is in accordance with ISO 261 and/or whose material and performance requirement reference ISO 898-1 or 898-2 shall meet the requirements for torque/clamping force specified in WZ 100 or the requirements of the individual product specification, e.g., Thread Rolling Screws WD 951/952, Prevailing Torque Nuts WE 950. If a lubrication process is required to satisfy this requirement, it shall be an integral, dry, self lubrication system.
Total Thickness: Lubricant: Color: Specifications: Corrosion Protection: Service Temperature: Coating Process: Friction Coefficient Approved Source: Tox Number: Special Requirements:
Recommended Usage:
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WX100 S307 BLACK ZINC ORGANIC CORROSION PROTECTION COATING: This finish is a black organic protective coating 35 units sub-gloss. Total Thickness: Lubricant: Color: Specifications: Corrosion Protection: Service Temperature: Coating Process: Friction Coefficient Approved Source: 12.0 micrometres, min. Integral friction modifiers in topcoat. No additional waxes, lubricants or torque tension fluids are necessary. Black WSD-M21P11-B2 480 hour salt spray 200 - 230 oC Intermittent, 150 - 180 oC Continuous If applied by a Dip Spin method, see Section 5.6 on recess fill. u=0.15 +/-0.03 per WZ101 Program B using test surfaces per WZ100. Ewald Dorken & Co. Deltatone/Deltaseal Ewald Dorken & Co. Delta-Protekt KL100/Deltaseal Magni Industries Inc. Dorrlflake/Magniseal IRB030 (Deltatone), IRB029 (Delta-Protekt), IRB030 (Dorrlflake) Parts shall not be applied in an oiled condition. ISO general purpose metric screw threaded steel fasteners whose thread form is in accordance with ISO 261 and/or whose material and performance requirement reference ISO 898-1 or 898-2 shall meet the requirements for torque/clamping force specified in WZ 100 or the requirements of the individual product specification, e.g., Thread Rolling Screws WD 951/952, Prevailing Torque Nuts WE 950. If a lubrication process is required to satisfy this requirement it shall be an integral, dry, self-lubrication system. This finish is designed for fasteners requiring extended corrosion protection. Not recommended for any internally driven fasteners or nuts; due to possible recess fill. Due to hydraulic lock up in processing, parts with flat surfaces, which may be mated, i.e., flat washers, hex flange nuts, etc. should not use this finish. This finish is an electroplated or mechanically plated copper coating. 2.5 micrometres, min. ISO general purpose metric screw threaded steel fasteners whose thread form is in accordance with ISO 261 and/or whose material and performance requirement reference ISO 898-1 or 898-2 shall be lubricated per WSD-M13P7-A. Copper None No inherent corrosion resistant qualities 250 oC Electroplating Not Applicable. Any Reliable Supplier None Lubricated parts shall meet the requirements for torque/clamping force specified in WZ 100 or the requirements of the individual product specification, e.g., Prevailing Torque Nuts WE 950. Weld, Pierce, Clinch and non-metallic fasteners shall not be lubricated. All other fasteners that do not fully conform to the aforementioned requirements shall not be lubricated, e.g., Tapping Screws WD 950/953, Single Threaded Spring Nuts WE 953. For use on welded parts or for identification purposes. Date: 2011-12-23
Tox Number: Special Requirements:
Recommended Usage:
S403 COPPER PLATE: Total Thickness: Lubricant:
Recommended Usage:
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WX100 S415 MECHANICAL ZINC PLATE PLUS MECHANICAL TIN PLATE: Total Thickness: Lubricant: 7.0 micrometres, min. ISO general purpose metric screw threaded steel fasteners whose thread form is in accordance with ISO 261 and/or whose material and performance requirement reference ISO 898-1 shall be lubricated per WSD-M13P7-A. Silver WSD-M1P85-A1, plus 2 micrometres of mechanical tin plate. WSD-M13P7-A 48 hour salt spray for zinc corrosion, 120 hour salt spray for ferrous corrosion 150 oC Mechanical plating using beads u=0.15 +/-0.03 per WZ101 Program B. Any Reliable Supplier (plate only) IRB030 Lubricated parts shall meet the requirements for torque/clamping force specified in WZ 100 or the requirements of the individual product specification, e.g., Thread Rolling Screws WD 951/952. Weld, Pierce, and Clinch fasteners shall not be lubricated. All other fasteners that do not fully conform to the aforementioned requirements shall not be lubricated, e.g., Tapping Screws WD 950/953. This finish was originally released for use in grounding applications. Date: 2011-12-23
Recommended Usage:
S417 ANODIZING - BLACK: This finish is a black anodize over aluminum or aluminum alloy. Total Thickness: Lubricant: Color: Specifications: Corrosion Protection: Service Temperature: Coating Process: Friction Coefficient Approved Source: Tox Number: Special Requirements: Recommended Usage: 7.5 micrometres, min. None Black WSB-M4P11-B1 Not applicable. Same as Aluminum alloy used. Anodizing Not Applicable. Auto Anodics Inc. MX Black IRB029 None General usage for aluminum fasteners, such as blind rivets. Not for use where electrical conductivity is required of finish.
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WX100 S424 BLACK ORGANIC CORROSION PROTECTION COATING: This finish is a black organic protective coating plus a sealer coating. Total Thickness: Lubricant: Color: Specifications: Corrosion Protection: Service Temperature: Coating Process: Friction Coefficient Approved Source: Tox Number: Special Requirements: 5.0 micrometres, min. Integral friction modifiers in sealer. No additional waxes, lubricants or torque tension fluids are necessary. Black WSD-M21P19-A24 120 hour salt spray 200 oC Electrophoresis u=0.11 +/-0.03 per WZ101 Program B. PPG Industries Inc. Electrophoretic Ircoseal + Sealcoat S424 IRB029 The sealer is a water based corrosion protection fluid; it shall be dry to the touch. ISO general purpose metric screw threaded steel fasteners whose thread form is in accordance with ISO 261 and/or whose material and performance requirement reference ISO 898-1 or 898-2 shall meet the requirements for torque/clamping force specified in WZ 100 or the requirements of the individual product specification, e.g., Thread Rolling Screws WD 951/952, Prevailing Torque Nuts WE 950. For initial sample/Engineering Approval only, sealers used for this finish shall not cause a stress cracking concern when tested against commonly used nonmetallic materials. The test shall be in accordance with ISO 4599. This finish was originally released for small screws for passenger compartment applications where recess and/or thread fill was a concern. Date: 2011-12-23
Recommended Usage:
S430 PHOSPHATE AND LUBRICANT: This finish consists of a zinc iron or manganese iron phosphate coating plus a specified approved lubricant. Total Thickness: Lubricant: Not applicable ISO general purpose metric screw threaded steel fasteners whose thread form is in accordance with ISO 261 and/or whose material and performance requirement reference ISO 898-1 or 898-2 shall be lubricated with a specified approved lubricant which meets the requirements of WZ 100. Black WSD-M3P35-A1/A2 WSD-M21P19-A30 (for approved lubricants) None 50 oC Barrel process u=0.15 +/-0.03 per WZ101 Program B using test surfaces per WZ100. PPG Industries Inc. Rustarest 260 or 53253 175008 (260), 185597 (53253) Coated parts offer no corrosion protection and should only be used for internal applications where corrosion protection is not a requirement. Lubricated parts shall meet the requirements for torque/clamping force specified in WZ 100 or the requirements of the individual product specification, e.g., Thread Rolling Screws WD 951/952, Prevailing Torque Nuts WE 950. Fasteners that do not fully conform to the aforementioned requirements shall not use this finish suffix. This finish was originally released for internal engine and transmission applications for the control of torque/clamping force performance.
Recommended Usage:
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WX100 Date: 2011-12-23
S431 METALLIC GRAY CORROSION PROTECTIVE COATING: This finish is a water-dilutable aluminum filled chromate/phosphate compound which requires an oven baking cycle to cure and shall have a uniform metallic gray appearance after full processing. The process consists of cleaning the components by abrasive blasting followed by two coats of the aluminum-filled compound applied by the dip spin process and curing at a nominal temperature of 340 oC. The surface is then burnished using glass beads finally lubricated with a dry to the touch wax lubricant. Total Thickness: Lubricant: Color: Specifications: Corrosion Protection: Service Temperature: Coating Process: Friction Coefficient Approved Source: Tox Number: Special Requirements: Recommended Usage: 15.0 - 20.0 micrometres for threaded components Dry to the touch wax lubrication Gray WSD-M21P19-A31 408 hour salt spray Maximum of 645 oC If applied by a Dip Spin method, see Section 5.6 on recess fill. u=0.15 +/-0.03 per WZ101 Program B using test surfaces per WZ100. Sermatech International Sermagard 902 + Sermalube 1127 IRB030 Generally not recommended for internal threads. This finish was originally released for exhaust manifold fasteners.
S434 ZINC PLATE: This finish is a zinc electroplate followed by a clear trivalent chromate treatment. Total Thickness: Lubricant: Color: Specifications: Corrosion Protection: Coating Process: Service Temperature: Friction Coefficient Approved Source: Tox Number: Special Requirements: Recommended Usage: 5.0 to 11.0 micrometres None Silver WSS-M1P85-B1 24 hour salt spray for zinc corrosion, 72 hour salt spray for ferrous corrosion. Electroplating 90 oC, max Not Applicable. Any Reliable Supplier IRB030 Part shall not be supplied in an oiled condition. This finish was originally released for small semi-tubular rivets (M3.5 and smaller). It may also be used as a low cost finish for fasteners not subject to corrosive environments.
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WX100 Date: 2011-12-23
S437 ELECTROLYTIC ZINC PLATE, TRIVALENT CHROMATE, AND CLEAR SEALER, INTEGRAL TORQUE CONTROL LUBRICANT. Total Thickness: Lubricant: Color: Specifications: Corrosion Protection: Service Temperature: Coating Process: Friction Coefficient Approved Source: Tox Number: Special Requirements: 8.0 micrometres, min. The clear sealer contains an integral torque control lubricant. No additional lubrication is necessary. Silver WSS-M21P17-B3 96 hour salt spray for zinc corrosion, 384 hour salt spray for ferrous corrosion. 120 C Electroplating u=0.15 +/-0.03 per WZ101 Program B using test surfaces per WZ100. MacDermid Inc. - Zinklad 250 (TnT 15 topcoat) 164313 ISO general purpose metric screw threaded steel fasteners whose thread form is in accordance with ISO 261 and/or whose material and performance reference ISO 898-1 or 898-2 shall meet the requirements for torque/clamping force specified in WZ101 or the requirements of the individual product specification, e.g., Thread Rolling Screws WD951/952, Prevailing Torque Nuts WE950. Generally, this finish has a higher coefficient of friction than S449 across various substrates. Zinc plate finish for fasteners which may contact magnesium or aluminum components. Not recommended for severe abrasion conditions or where chip resistance is required.
Recommended Usage:
S437M MECHANICAL ZINC PLATE, TRIVALENT CHROMATE, AND CLEAR SEALER, INTEGRAL TORQUE CONTROL LUBRICANT. Total Thickness: Lubricant: Color: Specifications: Corrosion Protection: Service Temperature: Coating Process: Friction Coefficient Approved Source: Tox Number: Special Requirements: 8.0 micrometres, min. The clear sealer contains an integral torque control lubricant. No additional lubrication is necessary. Silver WSS-M21P17-B4 96 hour salt spray for zinc corrosion, 240 hour salt spray for ferrous corrosion. 120 C Mechanical plating using beads u=0.15 +/-0.03 per WZ101 Program B using test surfaces per WZ100. MacDermid Inc. - Zinklad 250M (TnT 15 topcoat) IRB030 ISO general purpose metric screw threaded steel fasteners whose thread form is in accordance with ISO 261 and/or whose material and performance reference ISO 898-1 shall meet the requirements for torque/clamping force specified in WZ101 or the requirements of the individual product specification, e.g., Thread Rolling Screws WD951/952. Generally, this finish has a higher coefficient of friction than S449 across various substrates. Zinc plate finish for fasteners which may contact magnesium or aluminum components. Not recommended for severe abrasion conditions or where chip resistance is required.
Recommended Usage:
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WX100 Date: 2011-12-23
S439 CORROSION PROTECTIVE COATING, ALUMINUM ORGANIC TYPE: This finish is an organic coating over an inorganic zinc rich basecoat. Total Thickness: Lubricant: Color: Specifications: Corrosion Protection: Service Temperature: Coating Process: Friction Coefficient Approved Source: Tox Number: Special Requirements: 12.0 micrometres, min. Integral friction modifiers in topcoat. No additional waxes, lubricants or torque tension fluids are necessary. Silver WSS-M21P37-A1 240 hour salt spray for zinc corrosion, 840 hours salt spray for ferrous corrosion. Not to exceed 260 oC If applied by a Dip Spin method, see Section 5.6 on recess fill. = 0.15 0.03 Per WZ101 Program B. Magni Group Inc. Magni 565 159883 ISO general purpose metric screw threaded steel fasteners whose thread form is in accordance with ISO 261 and/or whose material and performance reference ISO 898-1 or 898-2 shall meet the requirements for torque/clamping force specified in WZ101 or the requirements of the individual product specification, e.g., Thread Rolling Screws WD951/952, Prevailing Torque Nuts WE950. The coating shall not be specified if the coating's cure temperature adversely affects the component being coated. Additionally, it should not be applied to parts in contact with uncoated copper, magnesium or stainless steel surfaces. This finish is designed for fasteners requiring extended corrosion protection. Not recommended for internally driven fasteners or nuts; due to possible recess fill.
C
Recommended Usage:
S440 CORROSION PROTECTIVE COATING, ALUMINUM ORGANIC TYPE: This finish is an organic coating applied over an electrolytic zinc base coat. Total Thickness: Lubricant: Color: Specifications: Corrosion Protection: Service Temperature: Coating Process: Friction Coefficient Approved Source: Tox Number: Special Requirements: 11-16 micrometres, typical Integral friction modifiers in topcoat. No additional waxes, lubricants or torque tension fluids are required. Gray/Silver WSS-M21P40-A1 240 hour salt spray for zinc corrosion, 840 hours salt spray for ferrous corrosion. Not to exceed 260 oC If applied by a Dip Spin method, see Section 5.6 on recess fill. = 0.15 0.03 Per WZ101 Program B. Magni Group Inc. Magni 560 164880 ISO general purpose metric screw threaded steel fasteners whose thread form is in accordance with ISO 261 and/or whose material and performance reference ISO 898-1 or 898-2 shall meet the requirements for torque/clamping force specified in WZ101 or the requirements of the individual product specification, e.g., Thread Rolling Screws WD951/952, Prevailing Torque Nuts WE950. The coating shall not be specified if the coating's cure temperature adversely affects the component being coated. Additionally, it should not be applied to parts in contact with uncoated copper, magnesium or stainless steel surfaces. Most threaded fasteners of PC 10.9 or equivalent and below. This finish was originally released to provide corrosion protection for clips and tube nuts used to secure fuel, brake, power steering and transmission oil cooler lines.
C
Recommended Usage:
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WX100 S440M CORROSION PROTECTIVE COATING, ALUMINUM ORGANIC TYPE: This finish is an organic coating applied over a mechanically plated zinc base coat. Total Thickness: Lubricant: Color: Specifications: Corrosion Protection: Service Temperature: Coating Process: Friction Coefficient Approved Source: Tox Number: Special Requirements: 11-16 micrometres, typical. Integral friction modifiers in topcoat. No additional waxes, lubricants or torque tension fluids are required. Gray/Silver WSS-M21P40-A2 240 hour salt spray for zinc corrosion, 840 hours salt spray for ferrous corrosion. Not to exceed 260 oC Mechanical plating using beads plus Dip Spin topcoat = 0.15 0.03 Per WZ101 Program B. Magni Group Inc. Magni 560M 164880 ISO general purpose metric screw threaded steel fasteners whose thread form is in accordance with ISO 261 and/or whose material and performance reference ISO 898-1 shall meet the requirements for torque/clamping force specified in WZ101 or the requirements of the individual product specification, e.g., Thread Rolling Screws WD951/952. The coating shall not be specified if the coating's cure temperature adversely affects the component being coated. Additionally, it should not be applied to parts in contact with uncoated copper, magnesium or stainless steel surfaces. Threaded fasteners, M6 and larger, that have a core or surface hardness that exceeds the 390 HV limit specified in WSS-M99A3-A.
C
Date: 2011-12-23
Recommended Usage:
S441 CORROSION PROTECTIVE COATING, ALUMINUM ORGANIC TYPE: This finish is an organic coating applied over an inorganic zinc-rich basecoat. Total Thickness: Lubricant: Color: Specifications: Corrosion Protection: Service Temperature: Coating Process: Friction Coefficient Approved Source: Tox Number: Special Requirements: 13-18 micrometres, typ. Integral friction modifiers in topcoat. Silver WSS-M21P37-A2 120 hour salt spray for zinc corrosion, 240 hour salt spray for ferrous corrosion. Not to exceed 260 oC If applied by a Dip Spin method, see Section 5.6 on recess fill. = 0.165 0.03 Per WZ101 Program B. Magni Group Inc. Magni 511 160011 ISO general purpose metric screw threaded steel fasteners whose thread form is in accordance with ISO 261 and/or whose material and performance reference ISO 898-1 or 898-2 shall meet the requirements for torque/clamping force specified in WZ101 or the requirements of the individual product specification, e.g., Thread Rolling Screws WD951/952, Prevailing Torque Nuts WE950. The coating shall not be specified if the coating's cure temperature adversely affects the component being coated. Additionally, it should not be applied to parts in contact with uncoated copper, magnesium or stainless steel surfaces. This finish was originally released to provide moderate corrosion protection and anti-galling on large internally threaded fasteners (M16 and larger) for truck applications. This coating is suitable for high hardness nut and washer assemblies that have a core or surface hardness that exceeds the 390 HV limit specified in WSS-M99A3-A. The coating also provides moderate bi-metallic corrosion resistance when in contact with aluminum.
C
Recommended Usage:
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WX100 Date: 2011-12-23
S442 CORROSION PROTECTIVE COATING, ZINC/ALUMINUM BASECOAT,LUBRICATED TOPCOAT, This finish is a micro layer corrosion protection system consisting of a high zinc and aluminum containing inorganic basecoat with and aqueous inorganic topcoat that provides lubricity for consistent torque tension control. It is free of chromium, nickel, and lead. Total Thickness: 10.0 micrometres, min. Lubricant: Integral friction modifiers in topcoat. No additional waxes, lubricants or torque tension fluids are necessary. Color: Silver Specifications: WSS-M21P42-A3 Corrosion Protection: 240 hour salt spray for zinc corrosion, 840 hour slat spray for ferrous corrosion. Service Temperature: Not to exceed 260C Coating Process: If applied by a Dip Spin method, see Section 5.6 on recess fill. Friction Coefficient = 0.14 0.03 Per WZ101 Program B. Approved Source: Ewald Dorken & Co. Delta-Protekt (VP) VH 302 GZ (130610) Tox Number: 170303 Special Requirements: ISO general purpose metric screw threaded steel fasteners whose thread form is in accordance with ISO 261 and/or whose material and performance reference ISO 898-1 or 898-2 shall meet the requirements for torque/clamping force specified in WZ101 or the requirements of the individual product specification, e.g., Thread Rolling Screws WD951/952, Prevailing Torque Nuts WE950. The coating shall not be specified if the coating's cure temperature adversely affects the component being coated. Additionally, it should not be applied to parts in contact with uncoated copper, magnesium or stainless steel surfaces. Recommended Usage: This finish is designed for fasteners requiring extended corrosion protection. S444 SILVER/SILVER GRAY CORROSION PROTECTIVE COATING: This finish is a proprietary corrosion protection coating which is low temperature heat cured. Color: Specifications: Corrosion Protection: Service Temperature: Coating Process: Friction Coefficient Approved Source: Tox Number: Special Requirements: Recommended Usage: Silver/Silver Gray WSS-M21P45-A1 FLTM BI 123-01 10 cycles appearance and 40 cycles functional. 120 hours salt spray to zinc corrosion, 480 hours salt spray to ferrous corrosion. Maximum of 200 oC Dip Spin typical. Not Applicable. Many (See MATS approved source list) As above Not to be used for applications other than hose clamps. This finish was originally released for constant tension spring band hoseclamps.
S445 BLACK CORROSION PROTECTIVE COATING: This finish is a proprietary corrosion protection coating which is low temperature heat cured. Color: Specifications: Corrosion Protection: Service Temperature: Coating Process: Friction Coefficient Approved Source: Tox Number: Special Requirements: Recommended Usage: Black WSS-M21P45-A2 FLTM BI 123-01 10 cycles appearance and 40 cycles functional. 120 hours salt spray to zinc corrosion, 480 hours salt spray to ferrous corrosion.. Maximum of 200 oC Dip Spin typical. Not Applicable. Many (See MATS approved source list) As above Not to be used for applications other than hose clamps. This finish was originally released for constant tension spring band hoseclamps.
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WX100 Date: 2011-12-23
S450 ELECTROLYTIC ZINC-NICKEL PLATE, TRIVALENT CHROMATE, AND CLEAR SEALER, INTEGRAL TORQUE CONTROL LUBRICANT. Total Thickness: Lubricant: Color: Specifications: Corrosion Protection: Service Temperature: Coating Process: Friction Coefficient Approved Source: Tox Number: Special Requirements: 8.0 to 14.0 micrometres. The clear sealer contains an integral torque control lubricant. No additional lubrication is necessary. Silver WSS-M21P51-A2 240 hour salt spray for zinc corrosion, 960 hour salt spray for ferrous corrosion. 310 C Electroplating = 0.14 0.03 Per WZ101 Program B using test surfaces per WZ100. MacDermid Inc. - Zinklad 1000 (TnT 12) coating 187212 ISO general purpose metric screw threaded steel fasteners whose thread form is in accordance with ISO 261 and/or whose material and performance reference ISO 898-1 or 898-2 shall meet the requirements for torque/clamping force specified in WZ101 or the requirements of the individual product specification, e.g., Thread Rolling Screws WD951/952, Prevailing Torque Nuts WE950. This finish is designed for threaded fasteners requiring extended corrosion protection plus lubrication such as self tapping screws, thread forming screws for plastic and those with ISO metric screw threads; especially those used in grounding applications.
Recommended Usage:
S450L ELECTROLYTIC ZINC-NICKEL PLATE, TRIVALENT CHROMATE, AND CLEAR SEALER, ENHANCED INTEGRAL TORQUE CONTROL LUBRICANT. Total Thickness: Lubricant: Color: Specifications: Corrosion Protection: Service Temperature: Coating Process: Friction Coefficient Approved Source: Tox Number: Special Requirements: 8.0 to 14.0 micrometres. The clear sealer contains an enhanced integral torque control lubricant. No additional lubrication is necessary. Silver WSS-M21P51-A3 240 hour salt spray for zinc corrosion, 960 hour salt spray for ferrous corrosion. 310 C Electroplating = 0.11 0.03 Per WZ101 Program B using test surfaces per WZ100. MacDermid Inc. - Zinklad 1000 (TnT 08) coating 187211 ISO general purpose metric screw threaded steel fasteners whose thread form is in accordance with ISO 261 and/or whose material and performance reference ISO 898-1 or 898-2 shall meet the requirements for torque/clamping force specified in WZ101 or the requirements of the individual product specification, e.g., Thread Rolling Screws WD951/952, Prevailing Torque Nuts WE950. This finish is designed for threaded fasteners requiring extended corrosion protection plus enhanced lubrication such as thread forming screws for metal; especially those used in grounding applications.
Recommended Usage:
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WX100 Date: 2011-12-23
S450B ELECTROLYTIC ZINC-NICKEL PLATE, BLACK TRIVALENT CHROMATE, AND CLEAR SEALER, INTEGRAL TORQUE CONTROL LUBRICANT. Total Thickness: Lubricant: Color: Specifications: Corrosion Protection: Service Temperature: Coating Process: Friction Coefficient Approved Source: Tox Number: Special Requirements: 8.0 to 14.0 micrometres. The clear sealer contains an integral torque control lubricant. No additional lubrication is necessary. Black WSS-M21P51-A5 240 hour salt spray for zinc corrosion, 960 hour salt spray for ferrous corrosion. 310 C Electroplating = 0.14 0.03 Per WZ101 Program B using test surfaces per WZ100. MacDermid Inc. - Zinklad 1000B (TnT 12) coating 187216 ISO general purpose metric screw threaded steel fasteners whose thread form is in accordance with ISO 261 and/or whose material and performance reference ISO 898-1 or 898-2 shall meet the requirements for torque/clamping force specified in WZ101 or the requirements of the individual product specification, e.g., Thread Rolling Screws WD951/952, Prevailing Torque Nuts WE950. This finish is designed for threaded fasteners requiring Class A black appearance with extended corrosion protection plus lubrication such as self tapping screws, thread forming screws for plastic and those with ISO metric screw threads.
Recommended Usage:
S450BL ELECTROLYTIC ZINC-NICKEL PLATE, BLACK TRIVALENT CHROMATE, AND CLEAR SEALER, ENHANCED INTEGRAL TORQUE CONTROL LUBRICANT. Total Thickness: Lubricant: Color: Specifications: Corrosion Protection: Service Temperature: Coating Process: Friction Coefficient: Approved Source: Tox Number: Special Requirements: 8.0 to 14.0 micrometres. The clear sealer contains an enhanced integral torque control lubricant. No additional lubrication is necessary. Black WSS-M21P51-A6 240 hour salt spray for zinc corrosion, 960 hour salt spray for ferrous corrosion. 310 C Electroplating = 0.11 0.03 Per WZ101 Program B using test surfaces per WZ100. MacDermid Inc. - Zinklad 1000B (TnT 08) coating 187215 ISO general purpose metric screw threaded steel fasteners whose thread form is in accordance with ISO 261 and/or whose material and performance reference ISO 898-1 or 898-2 shall meet the requirements for torque/clamping force specified in WZ101 or the requirements of the individual product specification, e.g., Thread Rolling Screws WD951/952, Prevailing Torque Nuts WE950. This finish is designed for threaded fasteners requiring Class A black appearance with extended corrosion protection plus enhanced lubrication such as thread forming screws for metal.
Recommended Usage:
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WX100 S900 SPECIAL: This designation denotes a finish that is defined on the part drawing. The following conditions govern the issuance of S900 series (S900, S901, S902, etc.) fastener finish requests: An S900 series finish may be released with a utility (W7) or standard fastener (W5) part number. Releasing an S900 finish requires a completed, approved FAF03-117-1 (1217) form per FAP03-117. For standard fasteners, a carrier drawing shall be produced in accordance with Engineering CAD & Drafting Standards. The title block shall include the 'W5' part number and fastener name. The drawing shall contain the S900 series finish designation and the material specification number; all other information remains exclusive to the pre-existing standard part drawing. The S900 series finish requires toxicological clearance prior to use at Ford. The finish shall be used to support limited usage only. S900 shall not be used to specify subsequent treatments such as adhesives, sealers, or patches. Refer to WX 200 and WX 201. S900 shall not be used to specify changes to the base part, dimensions, materials, mechanical properties, or quality level. Date: 2011-12-23
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WX100 7. SUMMARY OF REVISIONS 2011 12 23 In Section 5.3, revised embrittlement avoidance requirement Added Friction Coefficient, Approved Source and Tox Number information to all finishes Corrected information for S306, S307 and S424 finishes Miscellaneous editorial correction 2011 04 29 In 3.1 Added descriptors OBSOLETED 11 suffixes In S434, Updated description, updated corrosion requirements, added Special Requirement Added S450, S450L, S450B, S450BL new suffixes 2010 07 20 Added Section 5.7 In S415, S437M, S440M, S449M Special Requirements deleted references to ISO 898-2 and WE950. 2010 03 24 In S307, change WSD-M21P11-B2 to -B3 editorial correction In S437 and S437M, revised Friction Coefficient requirement 2009 08 19 In Section 4, revise ISO 6157-1 reference to ISO 6157-3. 2008-12-01 Remove the following obsolete finishes, due to restricted Cr6+, from this standard; S301, S304, S304M, S305, S309, S309M, S309U, S408, S409M, S414, S421, S426, S427, S435. 2008-10-01 Removed the NOT GO ring gauge requirement, and added a new torque requirement for non-dip spin coatings in Section 5.4. 2007-12-01 Revised the S900 conditions, including permission to release S900 finishes on W5 fasteners. Added Record of Revisions table. 2007-06-01 Deleted WSD-M21P10-B1 from S424. Added S449 and S449M zinc plating finishes. Generally, these finishes have a lower coefficient of friction than S437 across various substrates and require testing prior to use. Revised the Service Temperature for the S442 Finish. Section 5.4 replaced organic type with zinc flake type definition. 2007-02-01Section 5.6 added: Dip Spin Applied Coatings - Recess Fill, Thread Fill, & Other Issues. Added "Coating Process" to each finish to identify the dip spin and plated finishes. For finishes containing hexavalent chromium, the prohibited usage was changed from "not to be used for 'new' designs" to "not to be used for 'new or carryover' designs." Date: 2011-12-23
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