M151 TM - 9-2920-225-34P
M151 TM - 9-2920-225-34P
M151 TM - 9-2920-225-34P
TECHNICAL MANUAL DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LISTS (INCLUDING DEPOT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS)
H E A D Q U A R T E R S ,
D E P A R T M E N T
O F
T H E
A R M Y
JULY 1974
TM 9-2920-225-34P
Direct Support and General Support Maintenance Repair Parts and Special Tools Lists (Including Depot Maintenance Repair Parts and Special Tools) GENERATOR, ENGINE ACCESSORY (ALTERNATING CURRENT) PRESTOLITE MODEL AMA-5102UT (FSN 2920-909-2483) LEECE-NEVILLE MODELS 3002AC and 3002AD (FSN 2920-909-2483) 5504AA and 5504AB (FSN 2920-475-1446) 2184AC (FSN 2920-782-1955) 5300GP (FSN 2920-818-8635)
Current as of April 1974
Section I. INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section II. REPAIR PARTS LIST DIRECT AND GENERAL SUPPORT MAINTENANCE (INCLUDING DEPOT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS) GROUP 06 ELECTRICAL SYSTEM 0601 GENERATOR
Generator, Model AMA-5102UT.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Generator, Model 3002AC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Generator, Model 3002AD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Generator, Model 5504AA, 5504AB and 5300GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . Generator, Model 2184AC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section III. FEDERAL STOCK NUMBER AND PART NUMBER INDEX
2 10
Page Fig. No.
5 6 7 8 9 12
1 2 3 4 5
TM 9-2920-225-34P
Section I. INTRODUCTION
1. Scope. This manual lists repair parts required for the performance of direct and general support maintenance (including depot maintenance Repair Parts and Special Tools) of the Generators, Engine Accessory, FSN 2920-909-2483, 2920-475-1446, 2920-782-1955, and 2920-818-8635.
Code
PE PF PG
KD
KF
KB MO MF
MH MD AO AF AH AD XA XB XB
XD
Definition initial issue or outfitting and stocked only for subsequent or additional initial issues or outfitting. Not subject to automatic replenishment. Support equipment procured and stocked for initial issue or outfitting to specified maintenance repair activities. Support equipment which will not be stocked but which will be centrally procured on demand. Item procured and stocked to provide for sustained support for the life of the equipment. It is applied to an item peculiar to the equipment which because of probable discontinuance or shutdown of production facilities would prove uneconomical to reproduce at a later time. An item of depot overhaul/repair kit and not purchased separately. Depot kit defined as a kit that provides items required at the time of overhaul or repair. An item of a maintenance kit and not purchased separately. Maintenance kit defined as a kit that provides an item that can be replaced at organizational or intermediate levels of maintenance. Item included in both a depot overhaul/repair kit and a maintenance kit. Item to be manufactured or fabricated at organizational level. Item to be manufactured or fabricated at the direct support maintenance level. Item to be manufactured or fabricated at the general support maintenance level. Item to be manufactured or fabricated at the depot maintenance level. Item to be assembled at organizational level. Item to be assembled at direct support maintenance level. Item to be assembled at general support maintenance level. Item to be assembled at depot maintenance level. Item is not procured or stocked because the requirements for the item will result in the replacement of the next higher assembly. Item is not procured or stocked. If not available through salvage, requisition. Installation drawing, diagram, instruction sheet or field service drawing that is identified by manufacturer's part number. A low mortality item that is not stocked. When required, items will be requested and provided through normal supply channels
NOTE
Cannibalization or salvage maybe used as a source of supply for any items source coded above except those coded XA, XD, and aircraft support items as restricted by
AR 700-42. (2) Maintenance Code. Maintenance codes are assigned to indicate the levels of maintenance authorized to USE and REPAIR support items. The maintenance codes are entered in the third and
PC PD
TM 9-2920-225-34P fourth positions of the Uniform SMR Code format as follows: (a) The maintenance code entered in the third position will indicate the lowest maintenance level authorized to remove, replace, and use the support item. The maintenance code entered in the third position will indicate one of the following levels of maintenance:
Code
C O F H D Recoverability L A Defination Reparable item. Repair, condemnation and disposal not authorized below depot/specialized repair activity level Item requires special handling or condemnation procedures because of specific reasons (i.e., precious metal content high dollar value, critical material or hazardous material). Refer to appropriate manuals/directives for specific instructions
Application/Explanation
Crew or operator maintenance performed within organizational maintenance. Support item is removed, replaced at the organizational level. Support item is removed, replaced, used at the direct support level. Support item is removed, replaced, used at the general support level. Support items that are removed, replaced, used at depot, mobil depot, specialized repair activity only.
(b) The maintenance code entered in the fourth position indicates whether the item is to be repaired and identifies the lowest maintenance level with the capability to perform complete repair (i.e., all authorized maintenance functions). This position will contain one of the following maintenance codes:
Code Application/Explanation
The lowest maintenance level capable of complete repair the support item is the organizational level. The lowest maintenance level capable of complete repair of the support item is the direct support level. The lowest maintenance level capable of complete repair of the support item is the general support level. The lowest maintenance level capable of complete repair of the support item is the depot level, performed by (enter applicable activity) depot, mobile depot or specialized repair activity. Repair restricted to designated Specialized Repair Activity. Non-reparable. No repair is authorized. No repair is authorized. The item maybe reconditioned by adjusting, lubricating, etc., at the user level. No parts or special tools are procured for the maintenance of this item.
o
F H D
L Z B
(3) Recoverability Code. Recoverability codes are assigned to support items to indicate the disposition action on unserviceable items. The recoverability code is entered in the fifth position of the Uniform SMR Code format as follows: Recoverability Code
Z O F H D
Definition
c. Federal Stock Number. Indicates the Federal stock number assigned to the item and will be used for requisitioning purposes. NOTE Federal stock numbers that are missing for P source-coded items are not currently recorded in the AMDF. When these stock numbers are broadcast in the AMDF, they will be provided by a change to this manual. d. Part Number. Indicates the primary number used by the manufacturer (individual, company, firm, corporation, or Government activity), which controls the design and characteristics of the item by means of its engineering drawings, specifications standards, and inspection requirements, to identify an item or range of items. e. Federal Supply Code for Manufacturer (FSCM). The FSCM is a 5-digit numeric code listed in SB 708-42 which is used to identify the manufacturer, distributor, or Government agency, etc. f. Description. Indicates the Federal item name and, if required, a minimum description to identify the item. g. Unit of Meaure (UIM). Indicates the standard of the basic quantity of the listed item as used in performing the actual maintenance function. This measure is expressed by a two-character alphabetical abbreviation (e.g., ea, in, pr, etc). When the unit of measure differs from the unit of issue, the lowest unit of issue that will satisfy the required units of measure will be requisitioned. h. Quantity Incorporated in Unit. Indicates the quantity of the item used in the breakout shown on the illustration figure, which is prepared for a functional group, subfunctional group, or an assembly. A V appearing in this column in lieu of a quantity indicates that no specific quantity is applicable, (e.g., shims, spacers, etc).
Nonreparable item. When unserviceable, condemn and dispose at the level indicated in position 3. Reparable item. When uneconomically reparable, condemn and dispose at organizational level. Reparable item. When uneconomically reparable, condemn and dispose at the direct support level. Reparable item. When uneconomically reparable, condemn and dispose at the general support level. Reparable item.. When beyond lower level repair capability, return to depot. Condemnation and disposal not authorized below depot level.
4. Special Information.
a. Usable on codes are shown in the description column. Identification of the usable on codes used in this publication are:
Code
A B C D E
Used on
Prestolite Model AMA-5102UT Leece-Neville Model 3002AC Leece-Neville Model 3002AD Leece-Neville Model 5504AA Leece-Neville Model 5504AB
TM 9-2920-225-34P
Code F G Used
on
b. End Item Application. Carrier, Cargo, Amphibious, Tracked, M116 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier, Cargo, Tracked, 6-Ton, M548 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier, Command and Reconnaissance Armored, M114 . . . . . . . . . . . . . . . . . . . Carrier, Command Post, Light, Tracked, M577 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier, Command Post, Light, Tracked, M577A1 . . . . . . . . . . . . . . . . . . . . . . . . . Carrier, Flame Thrower, Self-Propelled, M132 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier, Flame Thrower, Self-Propelled, M132A1 . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier, Guided Missile Equipment, Self-Propelled, XM727 . . . . . . . . . . . . . . . . Carrier, Guided Missile Equipment, XM730 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier, Mortar, 81-mm, Self-Propelled, M125A1 . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier, Mortar, 107-mm, Self-Propelled, M106 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier, Mortar, 107-mm, Self-Propelled, M106A1 . . . . . . . . . . . . . . . . . . . . . . . . . Carrier, Personnel, Full Tracked, Armored,M113 . . . . . . . . . . . . . . . . . . . . . . . . . Carrier, Personnel, Full Tracked, Armored, M113A1 . . . . . . . . . . . . . . . . . . . . . . Chassis, Gun, Anti-Aircraft Artillery, 20-mm, Self-Propelled, (XM163 Weapons System) XM741) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Howitzer, Light, Self-Propelled, 105-mm, M108 T195E1) . . . . . . . . . . . . . . . . . . . Howitzer, Medium, Self-Propelled, 155-mm, M109 (T196E1) . . . . . . . . . . . . . . . . Rifle, Self-Propelled, Full Tracked, Multi-106-mm, M50A1. . . . . . . . . . . . . . . . . . Truck, Utility, 1/4 Ton, 4x4, M38 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Truck, Utility, 1/4 Ton, 4x4, M38A1 and M170 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Truck, Utility, 1/4 Ton, 4x4, M151 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Truck 3/4 Ton (Family), 4x4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Truck, 2-1/2 Ton Family, 6x6, GMC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Truck, 2-1/2 Ton (Family), 6x6, REO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Truck, 5 Ton (Family), 6x6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . number is known. c. Repair parts kits (appear as the last entries in the (1) First. Using the Index of Federal Stock repair parts listing for the figure in which its parts are Numbers and Reference Numbers, find the pertinent listed as repair parts). Federal stock number or reference number. This 5. How to Locate Repair Parts index is in ascending FSN sequence followed by a list of reference numbers in ascending alphanumeric a. When Federal stock number or reference sequence, cross-referenced to the illustration figure number is unknown: number and item number. (1) First. Using the table of contents determine (2) Second Using the repair parts listing, find the generator model number within which the repair the illustration for the model number of the repair part belongs, i.e. (Model 3002AC) This is necessary part and the illustration figure number referenced in since the illustrations are prepared for different the Index of Federal Number and Reference Numgenerator model numbers, and listings are divided bers. into the same illustration numbers. (2) Second. Find the illustration covering the 6. Recommendations for Maintenance Publimodel number to which the repair part belongs. cations Improvements. You can help to improve (3) Third. Identify the repair part on the this manual by calling attention to errors and by illustration and note the illustration figure and item recommending improvements. Your letter or DA number of the repair part. Form 2028 (Recommended Changes to Publications (4) Fourth. Using the repair parts listing, find the and Blank Forms) should be mailed direct to illustration figure and item number noted on the Commander, US Army Tank-Automotive Command, illustration. ATTN: AMSTA-MAP, Warren, MI 48090. A reply b. When Federal stock number or reference will be furnished direct to you.
AT 41696
TM 9-2920-225-34P
TM 9-2920-225-34P
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SECTION II. REPAIR PARTS LIST (1) Illustration (a) Fig. No. (b) Item No. (2) SMR code (3) Federal stock number (4) Part number (5) FSCM (6) Description Usable on code GROUP 06-ELECTRICAL SYSTEM 0601-GENERATOR,ENGINE ACCESSORY: END COVER AND REGULATOR PACKING,PREFORMED: HEAT SINK,ELECTRICAL--ELECTRONIC COMPONENT. HEAT SINK,ELECTRICAL-ELECTRONIC COMPONENT: HOUSING,INTERMEDIATE: HOUSING,STATOR ASSEMBLY: PACKING,PREFORMED: TERMINAL BOARD ASSEMBLY: SPRING SET: (Part of KIT P/N 229) BRUCH SET: (Part of KIT P/N 229) PARTS KIT,ENGINE GENERATOR: COMPOSED OF: SPRING SET BRUSH SET SEMICONDUCTOR DEVICE: SEMICONDUCT0R DEVICE: CAPACITOR AND LEAD ASSEMBLY: GASKET: HOLDER,BRUSH: BRUSH,ELECTRICAL CONTACT: CONNECTOR,RECEPTACLE: PACKING,PREFORMED: REGULATOR,ALTERNATOR: BEARING,BALL,ANNULAR: PACKING,PREFORMED: CAPACITOR ASSEMBLY: U/O GENERATOR,SERIAL NO. 35,000 AND UP,ONLY) SEAL,PLAIN ENCASED: BEARING,BALL,ANNULAR: PACKING,PERFORMED: BEARING,ROLLER,NEEDLE: SEAL: BEARING,BALL,ANNULAR: PACKING,PREFORMED: PACKING,PREFORMED: SEMICONDUCTOR DEVICE: SEMICONDUCTOR DEVICE: CAPACITOR ASSEMBLY: REGULATOR ASSEMBLY,GENERATOR: (7) U/M (8) QTY TM 9-2920-225-34P inc in unit
1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3
1 2 3 4 5 6 7 8 9 10 9 10 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 2 3 4 5 6 7 8 9
PAFZZ PAFZZ PAFZZ PAFZZ XAFZZ XAFZZ PAFZZ PAFZZ KFFZZ KFZZ PAFZZ
AMA 1004S XA 744AW AMA 2042S AMA 2046S AMA 5S AMA 3008 XA 744AV AMA 2028S AMA 19S AMA 1012S 229
19728 19728 19728 19728 19728 19728 19728 19728 19728 19728 19728
A A A A A A A A A A A
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1
PAFZZ PAFZZ PAFZZ PAFZZ PAFZZ PAFZZ PAFZZ PAFZZ PAFZZ PAFZZ PAFZZ PAFZZ PAFZZ PAFZZ PAFZZ PAFZZ PAFZZ PAFZZ PAFZZ PAFZZ PAFZZ PAFZZ PAFZZ PAFZZ
5961-478-0751 5961-477-0439 2920-928-6141 5330-059-4893 5977-894-0765 5977-928-6147 5935-197-4331 5330-788-3618 2920-928-6144 3110-788-3619 5330-823-4882 5910-422-4250 5330-823-4919 3110-929-8367 5330-823-4883 3110-165-6325 5330-823-4919 3110-788-3619 5330-823-4882 533-071-8735 5961-478-0751 5961-477-0439 5910-165-2848 2920-116-8399
78163 78162 60238 60217 60174 11646900 60050 60020 60177 60008 60199 60292 60186 60262 60255 78249 60186 60008 60199 78264 78163 78162 78219 78214
355109 35510 35510 35510 35510 19207 35510 35510 35510 35510 35510 35510 35510 35510 35510 35510 35510 35510 35510 35510 35510 35510 35510 35510
B B B B B B B B B B B B B B B C C C C C C C C C
(b) Item No 10 11 12 13 1 2 3 4 5 6 7 8 9 5 7 1 2 3 4 5 6 7 8 9 10 11 12 2 4 5 6 7 8 10 11 12
(5) FSCM
(6) Description
(7) U/M
PAFZZ PAFZZ PAFZZ PAFZZ PAFZZ PAFZZ XBFZZ PAFZZ PAFZZ PAFZZ PAFZZ PAFZZ PAFZZ PAFZZ KFFZZ KFFZZ PAFZZ PAFZZ KFFZZ KFFZZ PAFZZ PAFZZ PAFZZ KFFZZ KFFZZ KFFZZ PAFZZ
5977-165-5898 5977-928-6147 5330-059-4893 3110-109-1123 5977-695-6311 5360-318-8198 5977-441-9322 5977-695-9212 3110-275-0117 3110-109-1157 2920-654-7271
78225 11646900 60217 78224 36609 8672841 8672719 01263 8677114 31781 8677118 7064924 11689377 5702339 11646898 11646803 11646902 MS9068-030 11646896 11646895 10947913 11646900 11646897 11646804 11646899 11646901 57003776
35510 19207 35510 35510 35510 19207 19207 35510 19207 35510 19207 19207 19204 19207 19207 19207 19207 96906 19207 19207 19207 19207 19207 19207 19207 19207 19207
2920-472-1723
PEFFF
5120-076-3286
60266
35510
0601-GENERATOR, ENGINE ACCESSORY-continued HOLDER,ELECTRICAL CONTACT BRUSH,ELECTRICAL CONTACT GASKET CAPACITOR AND LEAD ASSEMBLY: BEARING,BALL,ANNULAR: HOLDER ASSEMBLY,ELECTRICAL LEVER,BRUSH: PIN,COTTER: SPRING,HELICAL,TORSION: (Part of KIT P/N 570339) LEVER-BRUSH: BRUSH,ELECTRICAL CONTACT: (Part of KIT P/N 5703339) BEARING,BALL ANNULAR: BEARING,BALL, ANNULAR: PARTS KIT,ENGINE GENERATOR: SPRING BRUSH WASHER,NONMETALLIC: (Part of KIT P/N 5703776) PACKING,PREFORMED: (Part of KIT P/N 5703776) BEARING,BALL,ANNULAR: PACKING,PREFORMED: (Part of KIT P/N 5703776) WASHER,NONMETALLIC: (Part of KIT P/N 5703776) RECTIFIER AND LEAD ASSEMBLY: (Part of KIT P/N 5703776) HOLDER AND STUD ASSEMBLY: (Part of KIT P/N 5703776) BRUSH,ELECTRICAL CONTACT (Part of KIT P/N 5703776) BEARING,BALL,ANNULAR: PACKING,PREFORMED: (Part of KIT P/N 5703776) WASHER,NONMETALLIC: (Part of KIT P/N 5703776) RECTIFIER AND LEAD ASSEMBLY: (Part of KIT P/N 5703776) PARTS KIT,ENGINE GENERATOR: WASHER PACKING PACKING WASHER RECTIFlER AND LEAD ASSEMBLY HOLDER AND STUD ASSEMBLY BRUSH PACKING WASHER RECTIFIER AND LEAD ASSEMBLY REPLACER,OIL SEAL:
A,B
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
TM9-2920-225-34P SECTION III. FEDERAL STOCK NUMBER AND PART NUMBER INDEX FSN 2920-078-2351 2920-078-2385 2920-078-2390 2920-116-8399 2920-472-1723 2920-654-7271 2920-900-8163 2920-928-6141 2920-928-6144 3110-109-1123 3110-109-1157 3110-165-6525 3110-275-0117 3110-788-3619 3110-929-8367 5330-019-0635 5330-059-4893 5330-071-8735 5330-078-0265 5330-078-0304 5330-788-3618 Fig. No. 1 1 1 3 5 4 5 2 2 4 4 3 4 2 3 2 5 2 3 3 1 1 2 Item No. 1 8 KIT 9 KIT KIT 7 3 9 1 9 1 8 10 3 14 4 4 12 5 7 2 8 FSN 5330-823-4882 5330-823-4883 5330-823-4919 5360-318-8198 5910-165-2848 5910-422-4250 5935-197-4331 5961-477-0439 5961-478-0751 5977-165-5898 5977-441-9322 5977-695-7311 5977-695-9212 5977-894-0765 5977-982-6147 5999-078-2386 5999-078-2387 Fig. No. 2 3 2 2 3 4 3 2 2 2 3 2 3 3 4 4 4 2 3 3 5 1 1 Item No. 11 4 15 13 2 5 8 12 7 2 7 1 6 10 6 2 7 5 6 11 8 3 4
12
TM9-2920-225-34P
Part No. AMA1004S AMA1012S AMA19S AMA2028S AMA2042S AMA2046S AMA3008 AMASS MS9068-030 XA744AV XA744AW 01263 10949713 11646803 11646804 11646895 11646896 11646897 11646898 11646899 11645900 11646901 11646902 11689377 229 31781 36609 5702339 5793776
MFG Code 19728 19728 19728 19728 19728 19728 19728 19728 96906 19278 19728 35519 19207 19207 19207 19207 19207 19207 19207 19207 19207 19207 19207 19207 19728 35510 35510 19207 19207
Fig. No. 1 1 1 1 1 1 1 1 5 1 1 4 5 5 5 5 5 5 5 5 2 3 5 5 5 4 1 4 4 4 5
Part No. 60008 60020 55050 60174 60177 60186 60199 60217 60238 60255 60262 60292 7065924 78162 78163 78214 78219 78224 78225 78249 78264 8672719 8672841 8677114 8677118
Mfg Code 35510 35510 35510 35510 35510 35510 35519 35519 35510 35510 35510 35510 19207 35510 35510 35510 35510 35510 35519 35510 35519 19207 19207 19207 19207
Fig No. 2 3 2 2 2 2 2 3 2 3 2 3 2 2 2 2 4 2 3 2 3 3 3 3 3 3 3 4 4 4 4
Item No. 10 3 8 7 5 9 13 2 11 4 4 12 3 15 14 12 8 2 7 1 6 9 8 13 10 1 5 3 2 5 7
13
Official:
VERNE L. BOWERS Major General, United States Army
14
PIN: 018445