Companion 5 Multimedia

Speaker System

2006 Bose Corporation

Service Manual
Reference Number 290177-SM Rev. 03
Electronic Copy Only

CONTENTS
Electrostatic Discharge Sensitive (ESDS) Device Handling ....................................................... 3
Warranty .............................................................................................................................................3
Product Description ......................................................................................................................... 3
Specifications .................................................................................................................................... 4
Part List Notes .................................................................................................................................. 5
Packaging Part List, Companion 5 Multimedia Speaker System (see Figure 1) ...................... 6
Figure 1. Companion 5 Multimedia Speaker System Packaging View ................................................ 6
Bass Module, Exploded View (see Figure 2) ................................................................................ 7
Figure 2. Bass Module, Exploded View ...............................................................................................7
Electrical Part Lists .................................................................................................................... 8-16
Electrical Part List, Bass Module DSP PCB ............................................................................ 8-15
Electrical Part List, Bass Module I/O PCB ................................................................................... 16
Disassembly Procedures ......................................................................................................... 17-18
Audio Test Procedures ............................................................................................................ 19-20
USB Test Procedures .................................................................................................................... 21
Service Manual Revision History ................................................................................................. 22

CAUTION: The Companion 5 Multimedia Speaker System contains no user-serviceable parts. To

prevent warranty infractions, refer servicing to warranty service stations or factory service.

PROPRIETARY INFORMATION
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF
BOSE CORPORATION WHICH IS BEING FURNISHED ONLY FOR
THE PURPOSE OF SERVICING THE IDENTIFIED BOSE PRODUCT
BY AN AUTHORIZED BOSE SERVICE CENTER OR OWNER OF THE
BOSE PRODUCT, AND SHALL NOT BE REPRODUCED OR USED
FOR ANY OTHER PURPOSE.

ELECTROSTATIC DISCHARGE SENSITIVE (ESDS)

DEVICE HANDLING
This unit contains ESDS devices. We recommend the following precautions when repairing,
replacing or transporting ESDS devices:
Perform work at an electrically grounded work station.
Wear wrist straps that connect to the station or heel straps that connect to conductive
floor mats.
Avoid touching the leads or contacts of ESDS devices or PC boards even if properly
grounded. Handle boards by the edges only.
Transport or store ESDS devices in ESD protective bags, bins, or totes. Do not insert
unprotected devices into materials such as plastic, polystyrene foam, clear plastic bags,
bubble wrap or plastic trays.

Product Description Companion 5

The Companion 5 is a multi-channel multimedia speaker system connecting to personal
computers via a USB 2.0 interface. No additional sound card is required to enjoy 5.1-channel
audio
content from the host PC. The two speaker arrays combined with advanced audio processing
algorithms provide a spacious presentation of stereo content and a compelling experience with
multi-channel content. A control module brings the master volume control, simple touch mute
control and jacks for an auxiliary analog stereo input and headphones.
The Companion 5 system consisting of the following major components:
1. Bass speaker enclosure with Woofer
2. Control Module with an 8-foot (2.4M) cable.
3. Two two-element speaker arrays with integrated cables, uniquely keyed and identified for
left and right locations.
The speaker arrays are mounted on removable speaker stands that are engineered to position
the speakers at the correct height and angle on either side of a computer monitor. The
transducers contained in the speaker enclosures may not be replaced. The speaker grills are
glued in to prevent movement during shipping.
The integrated speaker cable is hard wired into the speaker enclosure and is not removable.

Specifications
Mechanical
Dimensions:

Bass Module:
Satellite Speaker:
Control Pod:

Weight:

Finish:

Bass Module:
Satellite Speaker (stand
included):
Packaged System
Bass Module:

8 5/8 H x 7 1/8 W x 16 3/4 D

(21.8 x 18 x 42.5 cm)
9 H x 5 3/4 W x 4 D (22.86 x
14.60 x 10.16 cm)
2 1/2 D x 1 1/8 H
(6.35 x 2.79 cm)
18.1 lbs (8.2 kg) unpacked
1.8 lbs (.816 kg) each
27 lb (12.3 kg) packed
Scratch-resistant, satin-finish
vinyl
Painted polymer finish

Satellites:
Bass Box:

Ported

Bass Box Port Tuning:

50 Hz

Electrical
Power Rating:

USA/Canada:
Japan:
Euro:

115 VAC 60 Hz
100 VAC 50/60 Hz
230 VAC 50/60 Hz

Nominal System
Bandwidth:

48 Hz to 18 kHz

Maximum SPL:

102 dBSPL (at normal

listening distance)

Output:

Bass:

48Hz 250Hz

Satellites:

250Hz 18Khz

USB:

USB 2.0 full-speed device with

B-receptacle
Supports 6-channel USB
Audio Device and volume
control and mute USB HID
(Human Interface Device)
controls
Audio device and HID controls
are all supported by standard
USB host firmware
4

PART LIST NOTES

1. This part is not normally available from Customer Service. Approval from the Field Service
Manager is required before ordering.
2. The individual parts located on the PCBs are listed in the Electrical Part List.
3.

This part is critical for safety purposes. Failure to use a substitute replacement with the
same safety characteristics as the recommended replacement part might create shock, fire
and/or other hazards.

4. This part is available as finished goods. Order this part using the product code listed.
5. This part is referenced for informational purposes only. It is not stocked as a repair part.
6. RoHS compliant part - Restriction of Hazardous Substances (RoHS) is a directive of the
European Union which took effect July 1, 2006. The directive is aimed at protecting the health
and environment and mandates that electronics products sold in the European Union must be
essentially void of six hazardous substances: lead, mercury, cadmium, hexavalent chromium,
PBB and PBDE flame retardants.

COMPANION 5 PACKAGING VIEW

6
7

4
3

9
10

11

12

13

Figure 1. Companion 5 Multimedia Speaker System Packaging View

Item
1
2
3
4
5
6
7

8
9
10
11
12
13
-

Description
PACKING, FOAM, EPS, RS, BB
PACKING, FOAM, EPS
REMOTE CONTROL ASSY
ARRAY/STAND ASSY, RIGHT
ARRAY/STAND ASSY, LEFT
PACKING, FOAM, EPS
LINE CORD, 120V, PDL DET, BLK
LINE CORD, 100V, DET, NONPVC, BLK
LINE CORD, 230V, UKS, DET, BLK
LINE CORD, 240V, AUS, DET, BLK
LINE CORD, 220V, EUR, DET, BLK
GUIDE, OWNERS, COMP5, 3L
CABLE, USB 2.0, TYPE A TO B, 6FT
CABLE, USB 2.0, TYPE A TO B, 10FT
FOOT, RUBBER, PSA BACKED, 4 PACK
PACKING, FOAM, EPS, BB
ASSY, BBOX, COMP 5, 120V
ASSY, BBOX, COMP 5, 230V
CARTON, RSC
CARTON, KIT

Part number
298097
295570
295974-001
300634-001
300635-001
295570
262814-001
286080-001
280138-001
284243-001
280135-001
295925
292477-001
292477-002
297482-001
300269
290172-S139
290172-S239
295572
300267-K

Note

BASS MODULE EXPLODED VIEW

2

13
4X 1

3 4

8
5

10 11

19

12

18

4X 14
15

16

Note: The Transformer and Woofer are

note replaceable. The cabinet is glued
together preventing access to these parts.

4X 17

Figure 2. Bass Module Exploded veiw

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

Description
SCREW, TT, 8-32X0.5, PAN, XREC/SQ
CABLE, 8 CONDUCTOR
KNOB, VOLUME CONTROL, BLACK
CLIP, SPRING, KNOB
LABEL, I/O,BASS MODULE
COVER REAR BASS MODULE
FOAM, GRILLE, ARRAY,.125"
HARNESS, USB, TYPE B TO MINI B
PAD, FOAM, .25" X .75" X .06
PCB ASSY, INPUT/OUTPUT, US/JAPAN
PCB ASY, INPUT/OUTPUT, ROHS, EURO
BRACKET, INPUT/OUTPUT, PCB
SCREW, TAPP, 8-11x.437, PAN, XRC/S
HARNESS, IDC, FLAT CABLE
SCREW, TAPP, 8-11x1.5, PAN, XRC/SQ
ASSY, PCB, DSP, US/JAPAN
ASSY, PCB, DSP, ROHS, EURO
BRACKET HEATSINK
SCREW, TAPP, 6-32, PAN, TORX
PAD, THERMAL, DIODE
HEATSINK, COMPANION 5
7

Part number
289393-008
291574-150
294599-001
262542
295923-001
296122-002
272036-002
296603-001
278144-001
299764-001
299765-002
292181-002
289388-007
291575-088
289388-024
299766-201
303250-202
296120-001
279948-08
295975-001
296119-001

Qty.
4
1
1
1
1
1
6
1
2
1

Note
5

1
9
1
4
1

5
5

1
4
1
1

5
5
5
5

ELECTRICAL PART LIST

Bass Module DSP PCB
Resistors

Reference
Designator
R0010
R0011
R0012
R0013
R0014
R0015
R0016
R0018
R0019
R0020
R0021
R0022
R0023
R0025
R0026
R0050
R0052
R0054
R0055
R0056
R0057
R0059
R0060
R0150
R0151
R0152
R0162
R0163
R0164
R0165
R0250
R0251
R0252
R0262
R0263
R0264
R0265
R0350
R0351
R0362
R0363
R0364
R0365
R0451

Description

Part Number

5.9k, 0603, .1W, 1%

750 OHM, 0603, .1W, 1%
12.1K, 0603, .1W, 1%
19.6K, 0603, .1W, 1%
9.09 OHM, 0603, .1W, 1%
20K, 0603, .1W, 5%
5.9K, 0603, .1W, 1%
392K, 0603, 1W, 1%
31.6K, 0603, .1W, 1%
1K, 0603, .1W, 1%
3.09K, 0603, .1W, 1%
1K, 0603, .1W, 1%
7.15K, 0603, .1W, 1%
47K, 0603, .1W, 5%
4.7K, 0603, .1W, 5%
150K, 0603, .1W, 1%
365K, 0603, 1W, 1%
100 OHM, 0603, .1W, 5%
10 OHM, 0603, .1W, 5%
365 OHM, 0603, .1W, 1%
11K, 0603, .1W, 1%
2K, 0603, .1W, 1%
7.87K, 0603, .1W, 1%
3.9K, ARRAY, SMT, 4 POS, 5%
8.25K, 0603, 1W, 1%
8.25K, 0603, 1W, 1%
3.32 OHM, 0603, 1W, 1%
3.32 OHM, 0603, 1W, 1%
3.32 OHM, 0603, 1W, 1%
3.32 OHM, 0603, 1W, 1%
3.9K, ARRAY, SMT, 4 POS, 5%
8.25K, 0603, 1W, 1%
8.25K, 0603, 1W, 1%
3.32 OHM, 0603, 1W, 1%
3.32 OHM, 0603, 1W, 1%
3.32 OHM, 0603, 1W, 1%
3.32 OHM, 0603, 1W, 1%
3.9K, ARRAY, SMT, 4 POS, 5%
8.25K, 0603, 1W, 1%
3.32 OHM, 0603, 1W, 1%
3.32 OHM, 0603, 1W, 1%
3.32 OHM, 0603, 1W, 1%
3.32 OHM, 0603, 1W, 1%
47K, 0603, .1W, 5%

191465-5901
191465-7500
191465-1212
191465-1962
191465-9091
199403-203
191465-5901
191465-3923
191465-3162
191465-1001
191465-3091
191465-1001
191465-7151
199403-473
199403-472
191465-1503
191465-3653
199403-101
199403-100
191465-3650
191465-1102
191465-2001
191465-7871
186433-3924
191465-8251
191465-8251
191465-3R32
191465-3R32
191465-3R32
191465-3R32
186433-3924
191465-8251
191465-8251
191465-3R32
191465-3R32
191465-3R32
191465-3R32
186433-3924
191465-8251
191465-3R32
191465-3R32
191465-3R32
191465-3R32
199403-473

Note

ELECTRICAL PART LIST

Bass Module DSP PCB
Resistors (continued)

Reference
Designator
R0452
R0453
R0454
R1000
R1001
R1002
R1003
R1004
R1005
R1006
R1007
R1008
R1009
R1010
R1011
R4000
R4001
R4300
R4301
R4302
R6000
R6001
R6002
R6003
R6005
R6006
R6008
R6009
R6010
R6011
R6012
R6013
R6101
R6102
R6103
R6200
R6201
R6203
R6204
R6207
R6208
R6209
R6210
R6211

Description

Part Number

4.7K, 0603, .1W, 5%

150K, 0603, .1W, 1%
4.7K, 0603, .1W, 5%
4.3K, 0603, .1W, 5%
4.3K, 0603, .1W, 5%
100 OHM, 0603, .1W, 5%
100 OHM, 0603, .1W, 5%
6.8K, 0603, .1W, 5%
6.8K, 0603, .1W, 5%
3.09K, 0603, .1W, 1%
10K, 0603, .1W, 1%
3.09K, 0603, .1W, 1%
10K, 0603, .1W, 1%
4.7K, 0603, .1W, 5%
4.7K, 0603, .1W, 5%
4.7 OHM, 0603, .1W, 5%
100 OHM, 0603, .1W, 5%
1.8K, ARRAY,SMT, 4 POS, 5%
1.8K, ARRAY,SMT, 4 POS, 5%
1.8K, ARRAY,SMT, 4 POS, 5%
3.09K, 0603, .1W, 1%
10 OHM, 0603, .1W, 5%
2K, 0603, .1W, 1%
2K, 0603, .1W, 1%
4.7K, 0603, .1W, 5%
100 OHM, ARRAY, SMT, 4 POS, 5%
100 OHM, ARRAY, SMT, 4 POS, 5%
15 OHM, 0603, .1W, 5%
100 OHM, 0603, .1W, 5%
5.11K, 0603, .1W, 1%
100 OHM, 0603, .1W, 5%
5.11K, 0603, .1W, 1%
100 OHM, 0603, .1W, 5%
2K, 0603, .1W, 1%
10K, 0603, .1W, 5%
100 OHM, 0603, .1W, 5%
7.87K, 0603, .1W, 1%
3.09K, 0603, .1W, 1%
3.09K, 0603, .1W, 1%
9.3K, 0603, .1W, 1%
4.7K, ARRAY, SMT, 4 POS, 5%
4.7K, 0603, .1W, 5%
8.25K, 0603, 1W, 1%
4.7K, 0603, .1W, 5%

199403-472
191465-1503
199403-472
199403-432
199403-432
199403-101
199403-101
199403-682
199403-682
191465-3091
191465-1002
191465-3091
191465-1002
199403-472
199403-472
199403-4R7
199403-101
186433-1824
186433-1824
186433-1824
191465-3091
199403-100
191465-2001
191465-2001
199403-472
186433-1014
186433-1014
199403-150
199403-101
191465-5111
199403-101
191465-5111
199403-101
191465-2001
199403-103
199403-101
191465-7871
191465-3091
191465-3091
191465-9311
186433-4724
199403-472
191465-8251
199403-472

Note

ELECTRICAL PART LIST

Bass Module DSP PCB
Resistors (continued)

Reference
Designator

Description

Part Number

Note

R0452
R6222
R7000
R7001
R7002
R7004
R7005
R7100
R8000
R8001
R8002
R9232
R9233
R9235
R9236
R9237
R9238
R9240
RQ1
RQ2
RQ3
RT6206

4.7K, 0603, .1W, 5%

8.25K, 0603, 100MW, 1%
2K, 0603, .1W, 1%
2K, 0603, .1W, 1%
JUMPER,CHIP, 0805
100 OHM, 0603, .1W, 5%
100 OHM, 0603, .1W, 5%
100 OHM, 0603, .1W, 5%
27.4 OHM, 0603, .1W, 1%
27.4 OHM, 0603, .1W, 1%
1.5K, 0603, SMD, 100MW, 5%
39K, 0603, SMD, 100MW, 5%
4.7K, 0603, .1W, 5%
23.7K, 0603, .1W, 1%
7.15K, 0603, .1W, 1%
16.5K, 0603, .1W, 1%
1.82K, 0603, 1/10W, 1%
10K, 0603, .1W, 5%
1M, 1206, 1/4W, 5%
1M, 1206, 1/4W, 5%
1M, 1206, 1/4W, 5%
PTC, TEMP SENSE, 105C, 20%

199403-472
191465-8251
191465-2001
191465-2001
133627
199403-101
199403-101
199403-101
191465-27R4
191465-27R4
199403-152
199403-393
199403-472
191465-2372
191465-7151
191465-1652
191465-1821
199403-103
124895-1055
124895-1055
124895-1055
258497-105

RT6307

PTC, TEMP SENSE, 105C, 20%

258497-105

10

ELECTRICAL PART LIST

Bass Module DSP PCB
Capacitors
Reference
Designator
C0010
C0015
C0019
C0024
C0025
C0028
C0029
C0048
C0049
C0050
C0051
C0054
C0055
C0060
C0061
C0062
C0063
C0064
C0099
C0151
C0152
C0153
C0154
C0155
C0156
C0157
C0158
C0159
C0160
C0161
C0251
C0252
C0253
C0254
C0255
C0256
C0257
C0258
C0259
C0260
C0261
C0351
C0352
C0353
C0354

Description

Part Number

15000uF, EL, SNP, 105C, 25V, 20%

.022uF, 0603, X7R, 50V, 10%
.047uF, 0805, X7R, 50V, 10%
.047uF, 0805, X7R, 50V, 10%
.047uF, 0805, X7R, 50V, 10%
2.2uF, EL, 85C, 35V, 20%
.047uF, 0805, X7R, 50V, 10%
4700uF, EL, SNAP, 105C, 50V, 10%
2.2uF, EL, 85C, 35V, 20%
22uF, EL, 85C, 50V, 20%
.047uF, 0805, X7R, 50V, 10%
0.1, X7R, 0603, 10%, 50V
2200PF, 0603, X7R, 50V, 10%
100uF, 7343, LO-R, TANT, 10V, 10%
100uF, 7343, LO-R, TANT, 10V, 10%
.01uF, 0603, X7R, 50V, 1%
470pF, 0603, COG, 50V, 5%
.033uF, 0603, X7R, 50V, 10%
100pF, 0805, COG, 50V, 5%
33000pF, X7R SMD, 0603, 25V
.01uF, 0603, X7R, 50V, 1%
.01uF, 0603, X7R, 50V, 1%
.01uF, 0603, X7R, 50V, 1%
.01uF, 0603, X7R, 50V, 1%
1uF, EL, 85C, 50V, 20%
1uF, EL, 85C, 50V, 20%
560pF, 0603, X7R, 50V, 10%
1uF, EL, 85C, 50V, 20%
1uF, EL, 85C, 50V, 20%
560pF, 0603, X7R, 50V, 10%
33000pF, X7R SMD, 0603, 25V
.01uF, 0603, X7R, 50V, 1%
.01uF, 0603, X7R, 50V, 1%
.01uF, 0603, X7R, 50V, 1%
.01uF, 0603, X7R, 50V, 1%
1uF, EL, 85C, 50V, 20%
1uF, EL, 85C, 50V, 20%
560pF, 0603, X7R, 50V, 10%
1uF, EL, 85C, 50V, 20%
1uF, EL, 85C, 50V, 20%
560pF, 0603, X7R, 50V, 10%
33000pF, X7R SMD, 0603, 25V
.01uF, 0603, X7R, 50V, 1%
.01uF, 0603, X7R, 50V, 1%
.01uF, 0603, X7R, 50V, 1%

261614-153EB3
191470-223
286499-473
286499-473
286499-473
177902-2R2H
133623-473
261614-472HB3
177902-2R2H
177902-220HA
286499-473
191470-104
191470-222
275411-107
275411-107
191470-103
188454-471
191470-333
133622-101
257154-333K25
191470-103
191470-103
191470-103
191470-103
177902-010H
177902-010H
191470-561
177902-010H
177902-010H
191470-561
257154-333K25
191470-103
191470-103
191470-103
191470-103
177902-010H
177902-010H
191470-561
177902-010H
177902-010H
191470-561
257154-333K25
191470-103
191470-103
191470-103

11

Note

ELECTRICAL PART LIST

Bass Module DSP PCB
Capacitors (continued)
Reference
Designator
C0355
C0356
C0357
C0358
C1000
C1001
C1002
C1003
C1004
C1005
C1006
C1007
C1008
C1009
C1010
C1011
C4000
C4001
C4002
C4003
C4004
C4005
C4006
C4300
C4301
C4302
C4303
C4304
C4305
C4306
C4307
C4308
C4309
C4310
C4311
C6000
C6001
C6002
C6003
C6004
C6005
C6006
C6007
C6008
C6100

Description

Part Number

.01uF, 0603, X7R, 50V, 1%

1uF, EL, 85C, 50V, 20%
1uF, EL, 85C, 50V, 20%
560pF, 0603, X7R, 50V, 10%
2.2uF, EL, 85C, 35V, 20%
2.2uF, EL, 85C, 35V, 20%
100pF, 0805, COG, 50V, 5%
100pF, 0805, COG, 50V, 5%
100pF, 0805, COG, 50V, 5%
100pF, 0805, COG, 50V, 5%
33000pF, X7R SMD, 0603, 25V
470uF, EL, 85C, 16V, 20%
470uF, EL, 85C, 16V, 20%
100pF, 0603, COG, 50V, 5%
470pF, 0805, COG, 50V, 5%
470pF, 0805, COG, 50V, 5%
10uF, EL, 85C, 16V, 20%
33000pF, X7R SMD, 0603, 25V
10uF, EL, 85C, 16V, 20%
33000pF, X7R SMD, 0603, 25V
2.2uF, EL, 85C, 35V, 20%
33000pF, X7R SMD, 0603, 25V
33000pF, X7R SMD, 0603, 25V
1000pF, 0603, X7R, 50V,10%
1000pF, 0603, X7R, 50V, 10%
1000pF, 0603, X7R, 50V, 10%
1000pF, 0603, X7R, 50V, 10%
1000pF, 0603, X7R, 50V, 10%
1000pF, 0603, X7R, 50V, 10%
1000pF, 0603, X7R, 50V, 10%
1000pF, 0603, X7R, 50V,10%
1000pF, 0603, X7R, 50V,10%
1000pF, 0603, X7R, 50V,10%
1000pF, 0603, X7R, 50V,10%
1000pF, 0603, X7R, 50V,10%
.047uF, 0805, X7R, 50V, 10%
33000pF, X7R SMD, 0603, 25V
100pF, 0603, X7R, 50V, 10%
1000pF, 0603, X7R, 50V, 10%
27pF, 0603, COG, 50V, 5%
27pF, 0603, COG, 50V, 5%
33000pF, X7R SMD, 0603, 25V, 10%
.047uF, 0805, X7R, 50V, 10%
.047uF, 0805, X7R, 50V, 10%
100pF, 0805, COG, 50V, 5%

191470-103
177902-010H
177902-010H
191470-561
177902-2R2H
177902-2R2H
133622-101
133622-101
133622-101
133622-101
257154-333K25
296512-471C
296512-471C
188454-101
133622-471
133622-471
177902-100C
257154-333K25
177902-100C
257154-333K25
177902-2R2H
257154-333K25
257154-333K25
191470-102
191470-102
191470-102
191470-102
191470-102
191470-102
191470-102
191470-102
191470-102
191470-102
191470-102
191470-102
133623-473
257154-333K25
191470-101
191470-102
188454-270
188454-270
257154-333K25
133623-473
133623-473
133622-101

12

Note

ELECTRICAL PART LIST

Bass Module DSP PCB
Capacitors (continued)

Reference
Designator
C0355
C6101
C6200
C6201
C6202
C6220
C7000
C7001
C7002
C7003
C7004
C7005
C7006
C7100
C8000
C8001
C9209
C9211
C9212
C9213
C9219
C9220

Description

Part Number

.01uF, 0603, X7R, 50V, 1%

100pF, 0805, COG, 50V, 5%
100pF, 0805, COG, 50V, 5%
.047uF, 0603, X7R, 25V, 5%
33000pF, X7R SMD, 0603, 25V, 10%
.033uF, 0603, X7R, 50V, 10%
33000pF, X7R SMD, 0603, 25V, 10%
33000pF, X7R SMD, 0603, 25V
33000pF, X7R SMD, 0603, 25V
33000pF, X7R SMD, 0603, 25V
33000pF, X7R SMD, 0603, 25V
33000pF, X7R SMD, 0603, 25V
33000pF, X7R SMD, 0603, 25V
33000pF, X7R SMD, 0603, 25V
47pF, 0805, COG, 50V, 5%
47pF, 0805, COG, 50V, 5%
33000pF, X7R SMD, 0603, 25V
.01uF, 0603, X7R, 50V 10%
.015uF, 0603, X7R, 50V, 10%
100uF, EL, 85, 10V, 20%
.047uF, 0805, X7R, 50V, 10%
10pF, 0603, COG, 50V, 5%

Note

191470-103
133622-101
133622-101
196999-473
257154-333K25
191470-333
257154-333K25
257154-333K25
257154-333K25
257154-333K25
257154-333K25
257154-333K25
257154-333K25
257154-333K25
133622-470
133622-470
257154-333K25
191470-103
191470-153
177902-101A
133623-473
188454-100

Inductors

Reference
Designator
L0050
L0902
L4000
L4001
L6000
L7000
L7002

Description

Part Number

22uH, 0.86A, SMT, 20%

560uH, 0.22A, SMT, 560uH, 20%
330 OHM, FERRITE BD, IND0603, 200MA
330 OHM, FERRITE BD, IND0603, 200MA
330 OHM, FERRITE BD, IND0603, 200MA
330 OHM, FERRITE BD, IND0603, 200MA
330 OHM, FERRITE BD, IND0603, 200MA

13

290997-220T
289382-561T
268373-331
268373-331
268373-331
268373-331
268373-331

Note

ELECTRICAL PART LIST

Bass Module DSP PCB
Diodes

Reference
Designator

Description

Part Number

Note

D0010

DIODE, SMD, 10A, 200V, S10D

256405-200

D0011

DIODE, SMD, 10A, 200V, S10D

256405-200

D0012

DIODE, SMD, 10A, 200V, S10D

256405-200

D0013

DIODE, SMD, 10A, 200V, S10D

256405-200

D0016
D0450
D0901
D1000
D1001
D1002
D1003
D6200
D6201
D9200
ZR10
ZR6220

DIODE, SMD, 10A, 200V, S10D

DIODE, ZEN, SOT-23, 5.1V, 225MW, 5%,
DIODE, SWTCHING, SCHOTTKY, 1A/40V
DIODE, SOT-23, BAV 99
DIODE, SOT-23, BAV 99
DIODE, SOT-23, BAV 99
DIODE, SOT-23, BAV 99
DIODE, SOT-23, BAV 99
DIODE, SOT-23, BAV 99
DIODE, SOT-23, BAV 99
DIODE, ZEN, SOD-123, 6V, .5W, 5%
DIODE, ZEN, SOT-23, 9.1V, 225MW, 5%

256405-200
135247-5231
195637-3
147239
147239
147239
147239
147239
147239
147239
174265-5233
135247-5239

Transistors

Reference
Designator
Q0010
Q0011
Q0012
Q0024
Q0030
Q0030
Q0031
Q0031
Q0450
Q6001
Q6001
Q6101
Q6101
Q6102
Q6200
Q6200
Q6201
Q6201

Description
MFET,60V,27A,NON-ISOLAT
XSISTOR, BPLR, N, 40V, 200mA, SOT23
XSISTOR, BPLR, N, 40V, 200mA, SOT23
XSISTOR, BPLR, N, 40V, 200mA, SOT23
XSISTOR, BPLR, P, 40V, 200mA, SOT23
XSISTOR, BPLR, P, 40V, 200mA, SOT23
(RoHS)
XSISTOR, BPLR, N, 50V, 100mA, SOT23
XSISTOR, BPLR, N, 50V, 100mA, SOT23
(RoHS)
XSISTOR, BPLR, N, 40V, 200mA, SOT23
XSISTOR, BPLR, P, 40V, 200mA, SOT23
XSISTOR, BPLR, P, 40V, 200mA, SOT23
(RoHS)
XSISTOR, BPLR, P, 40V, 200mA, SOT23
XSISTOR, BPLR, P, 40V, 200mA, SOT23
(RoHS)
XSISTOR, P, 50V, 2SA1341
XSISTOR, BPLR, N, 50V, 100mA, SOT23
XSISTOR, BPLR, N, 50V, 100mA, SOT23
(RoHS)
XSISTOR, BPLR, P, 40V, 200mA, SOT23
XSISTOR, BPLR, P, 40V, 200mA, SOT23
(RoHS)

14

Part Number

Note

271765-002
146819
146819
146819
148596
287939-001

146817
287935-001

146819
148596
287939-001

148596
287939-001

146818
146817
287935-001

148596
287939-001

ELECTRICAL PART LIST

Bass Module DSP PCB
Transistors (continued)

Reference
Designator
Q6202
Q6203
Q7100
Q7100
Q9031
Q9032

Description
XSISTOR, BPLR, N, 40V, 200mA, SOT23
XSISTOR, BPLR, N, 40V, 200mA, SOT23
XSISTOR, BPLR, P, 40V, 200mA, SOT23
XSISTOR, BPLR, P, 40V, 200mA, SOT23
(RoHS)
XSISTOR, PNP, SOT-223, 60V, 800mA
XSISTOR, BPLR, N, 40V, 200mA, SOT23

Part Number

Note

146819
146819
148596
287939-001

269870-001
146819

Integrated Circuits
Reference
Designator
U11
U20
U50
U51
U150
U150
U250
U250
U350
U350
U902
U1000
U4000
U6000
U6001
U6002
U6200
U7000
U7001

Description

Part Number

IC, VOLT REG, ADJ., 500MA, DPAK

IC, VOLT-REG, SOIC-8, LM317LM
IC, SWITCHING, 1MHz, BUCK CONV
XSISTOR, MOSFET, DUAL N, 50V, 3A
IC, POWER AMP, PSO-20, TDA8566TH
IC, POWER AMP, PSO-20, TDA8566 (RoHS)
IC, POWER AMP, PSO-20, TDA8566TH
IC, POWER AMP, PSO-20, TDA8566 (RoHS)
IC, POWER AMP, PSO-20, TDA8566TH
IC, POWER AMP, PSO-20, TDA8566 (RoHS)
BUCKCTLR, SO-8, PWM, 500kH, 40V, 5%
IC, OP AMP, DUAL, RAIL TO RAIL
IC, CODEC AUDIO, 24-bit
IC,MICRO CONTROLLER, 8-BIT
IC, ET, SOT-23, MAX809, 2.63V
IC, EEPROM, 64K, 2.7V, 2-WIRE
IC, VOLTAGE COMPARATOR, LM339
IC DSP TMS320DA7051, 144RFP
IC, EEPROM, 512K, Serial, 2-WIRE

Note

258496-001
173795-1
288281-001
289259-001
257975
289447-001
257975
289447-001
257975
289447-001
275415-004
277563-001
289863-001
289864-001
191158-06
293549-064D
187618-001
289857-7051
289858-0512B

Miscellaneous

Reference
Designator
J0010
J0150
J0350
J1000
J8000
X6000

Description

Part Number

CONN, HEADER, INLINE, PCB MNT, 2P

CONN, LOCKNG,2.5MM, 8POS,LOC PIN
CONN, HEADER, INLINE, PCB MNT, 4P
CONN, HEADER, 2.5MM, THRU, 16 POS
CONN, HEADER, TYPE 2, USB MINI-B
CRYSTAL, 6.0MHz,

15

133220-02
283142-010108
133220-04
270584-016
296441-001
291429-001

Note

ELECTRICAL PART LIST

Bass Module I/O PCB
Resistors
Reference
Designator
R20
R24

Description

Part Number

10K, POTENTIOMETER, 1B, 20%

RES, CF, 1/4W, 5%, 10K

Note

273741-001
120968-1035

Miscellaneous
Reference
Designator
F1

Description

Part Number

Note

269855-02000
298780-1000
273692-001
271897-002

J1
J2

FUSE, 2.0 AMPS, AXIAL, US/JAPAN

FUSE, SLO-BLO, 1.0A, EURO/UK/AUS
AC CONNECTOR
CONN, HEADER, LOCKING, TOP, KEYED

J3
J4
J5
J21
J22

CONN, HEADER, DUAL ROW, R/A

CONN, HDR, DUAL ROW, R/A,RED
CONN,HDR, DUAL ROW, R/A, BLK
CONN, LOCKNG, 2.5MM, 8POS, LOC PIN
CONN, HEADER, 2.5MM, THRU, 16 POS

278156-04
278156-204
278156-110
283142-010108
270584-016

16

DISASSEMBLY PROCEDURES
Disassembly
The following procedure shows the disassembly of the bass module to allow access to the
DSP and I/O boards.
Note: The cabinet is glued together preventing any type of internal repair beyond the
boards. The woofer and the transformer are
both inside the cabinet and cannot be replaced.
1. DSP board removal

1.3 Remove the four Phillips-head screws

located to the left and right of the heatsink.

1.1 Remove the four phillips-head screws

from the rear cover.

1.4 Remove the cables connected to J350

and J10, this allows the heatsink and DSP
board to pull away from the bass module
cabinet.
1.2 Pull the rear cover down and remove the
cables connected to J2, J21 and J22 on the
I/O board and J8000 from the DSP board.
17

DISASSEMBLY PROCEDURES
2. I/O Board Removal

2.1 Use a small flat-head screw driver to

pull the Bass control off of the rear cabinet.

1.5 Remove the four 6-32 TORX screws that

holds the heatsink bracket in place.

2.2 Remove the three Phillips-head screws

that secure the I/O board in place.

1.6 Separate the heatsink, heatsink bracket

and DSP board.

2.3 Remove the plastic bracket that secures

the I/O board in place.

18

Audio Test Procedures

Note: There are two different test procedures
for the Companion 5.

2. Bass Module Sweep Test

2.1 Apply a 100 mVrms, 10 Hz signal to the
input of the bass module.

1. Audio test
2. USB light up and play test

2.2 Set the volume knob on the control pod to

maximum (fully clockwise), and set the bass
compensation control to its center detent (flat)
position.

Audio test
Equipment required:
1. Audio Signal Generator
2. Oscilloscope
3. Digital Multimeter

2.3 Listen carefully as you sweep the bass

module from 10 Hz to 500 Hz, then from 500
Hz to 10 Hz.

Test Set up
2.4 Listen carefully for buzzes, rattles, or other
extraneous noises from the woofer, cabinet,
plastic trim parts, or heat sink. A slight
whooshing sound from the port (at approximately 45 Hz) is acceptable.

1. Connect the satellites to the output jacks on

the bass module.
2. Connect the control pod to the 10 pin input
connector on the bass module (the control pod
must be connected before power is applied).
3. Connect the power cord to an AC outlet.
4. Connect a signal generator to the audio
input cable and connect the cable to the input
jack on the control pod.

2.5 Repair any noise heard from around the

heat sink and connectors. Replace the bass
module if it has noises from the woofer or
cabinet area.

1. Bass Module Air Leak test

1.1 Apply a 100 mVrms, 55 Hz signal to the
input of the bass module.
1.2 Set the volume knob on the control pod to
maximum (fully clockwise), and set the bass
compensation control to its center detent (flat)
position.
1.3 Listen carefully for air leaks along all glued
joints, around the heat sink, connectors and at
the woofer mounting location.
PASS if no audible air leaks can be heard at a
distance > 1 ft from any exterior surface of the
Bass module.
FAIL if air leaks can be heard at a distance
> 1 ft from any exterior surface of the Bass
module.
1.4 Repair any air leaks around the heat sink
and connectors. Replace any bass module
that has air leaks around the bass box or
woofer mounting location.
19

Audio Test Procedures (continued)

3. Bass Module, Bass Compensation Test

5. Satellite Air Leak Test

3.1 Apply a 90 mVrms, 100 Hz signal to the

input of the bass module.

5.1 Apply a 60 mVrms, 300 Hz signal to the

input of the bass module.

3.2 Set the volume knob on the control pod to

maximum (fully clockwise), and set the bass
compensation control to its center detent (flat)
position.

5.2 Set the volume knob on the control pod to

maximum (fully clockwise), and set the bass
control to its center detent (flat) position.

3.3 Rotate the bass compensation control fully

clockwise and counter clockwise.

5.3 Listen carefully for air leaks along edges

of the satellite and near the grille where the
Twiddler speaker is installed.

3.4 Verify that the bass level cleanly increases

and decreases in level.

5.4 Replace any satellite that is defective.

6. Control Pod Functional Test

4. Satellite Sweep Test

6.1 With the system completely set up, connect power.

4.1 Apply a 100 mVrms, 100 Hz signal to the

input of the bass module.

6.2 Set the volume knob on the control pod to

maximum (fully clockwise), and set the bass
control to its center detent (flat) position.

4.2 Set the volume knob on the control pod to

maximum (fully clockwise), and set the bass
compensation control to its center detent (flat)
position.

6.3 Touch the center of the control pod . Verify

that the LED turns from green to orange and
orange to green with each touch.

4.3 Use the list below to sweep the frequency

to the input. Listen carefully for buzzes, rattles,
or other extraneous noises from the Twiddler
speakers, plastic satellite enclosure, grille, or
internal wires.
Sweep Range

Input Signal

100Hz to 500Hz
500Hz to 2kHz
2kHz to 5kHz

100mVrms
50mVrms
25mVrms

6.4 Verify that the sound is muted and unmuted when the LED changes color and that
there is no audible pop when switching from
mute to un-mute.
6.5 Rotate the control pod ring, verify that the
volume increases and decreases and that the
ring moves smoothly.
6.6 Replace any control pod that is defective.

4.4 Replace any satellite that is found to be

defective.

20

USB Test Procedures

USB Light up and play test
Equipment required:
1. IBM Compatible or Macintosh computer
with USB 2.0 or above
2. USB 2.0 Cable, type A to B (part number
292477-001)
Test Set up
1. Connect the satellites to the output jacks
on the bass module.
2. Connect the control pod to the 10 pin input
connector on the bass module (the control
pod must be connected before power is
applied).
3. Adjust the control pod to minimum.
4. Connect the power cord to an AC outlet.
5. Connect the USB cable from a computer
with USB 2.0 to the USB input on the bass
module.
1. Adjust the Windows volume and wave
controls to maximum.

1.1 Use Windows media player or equivalent

to play an musical audio track.
1.2 Adjust volume on the control pod to one
quarter
1.3 Confirm audio can be heard and no
distortion is present.
1.4 Adjust audio on the control pod to one
half.
1.5 Confirm audio can be heard and no
distortion is present.
21

SERVICE MANUAL REVISION HISTORY

D ate
06 /1 6/06

R evision
Lev el
00

09 /2 1/06

01

12 /1 2/06

11 /2 7/07

02

03

D esc ription of Ch ange

Cha nge Dr iv en By

Page s
Affe cted
All

D ocume nt relea se d at
revision 00
Fu se part nu mbers cha nge d

Service M an ual
relea se
Part n umbe r
corre ctions

Add ed n otes to m u ltiple

p arts on the ba ss modu le
e xp lo de d vie w
C ha nge d part n umbe r for
R 19 .

Add itio nal

Information

C ha nge R19 fro m

1 914 65-29 42 to
1 914 65-31 62

Service pa rt num b er for

Bass Mo dule cha ng ed

O ld numb er
2 901 72-01 39C S
2 901 72-02 39C S
N ew n um b er
2 901 72-S139
2 901 72-S239

C ha nge d part n umbe r for

the Carton, RSC

O ld numb er
2 955 72
N ew p art nu mber
3 002 67
Softwa re cha nge

Part n umb er chan ge for

D SP b oard
From 29 976 6-001 to
2 997 66-20 1
From 29 976 7-002 to
3 032 50-10 2

15

02 /2 9/08

C ha nge d the Euro DSP p art

n umb er ag ain, th is time to
3 032 50-20 2

Softwa re cha nge

06 /0 3/09

Add ed p ackin g pad p art

n umb er

M issin g nu mber

1/18 /0 9
U pd ated p art numb ers fo r
U 70 00, C2 8, C 49 , C 50,
C 10 00, C1 001 and C 400 4
p er EC N 45 737 .

22

1 1, 1 2, 15

SPECIFICATIONS AND FEATURES SUBJECT TO CHANGE WITHOUT NOTICE

Bose Corporation
The Mountain
Framingham Massachusetts USA 01701
P/N: 290177-SM Rev. 03 12/2006 (H)
http://serviceops.bose.com