Product Data

EVERGREEN 19XR,XRV High-Efficiency Hermetic Centrifugal Liquid Chiller 50/60 Hz HFC-134a

19XR 200 to 1500 Nominal Tons (703 to 5275 kW) 19XRV 200 to 1450 Nominal Tons (703 to 5100 kW)

evergrn Carriers Evergreen centrifugal chillers offer: The use of non-ozone depleting refrigerant HFC-134a, which is not affected by scheduled refrigerant phaseouts An annual leak rate of 0.1%, the lowest published in the industry The ability to store the entire charge of refrigerant inside the chiller, minimizing the chance of leaks during refrigerant transfer for maintenance Hermetic compression Refrigerant-cooled VFD (19XRV) Modular construction Positive pressure design

Features/Benefits
The Carrier-designed Evergreen family of chillers achieve superior efficiencies without compromising the environment.
The Evergreen chillers superior efficiencies are obtained at true operating conditions. Therefore, the effects of potential direct or indirect global warming are greatly diminished.
19XR,XRV

High efficiency
Todays owners of chilled water plants demand high efficiency from their chillers. Per ARI 550/590, chillers operate at design conditions less than one percent of the time. As a result, superior part-load efficiency is required for todays chilled water applications.

Copyright 2009 Carrier Corporation

Form 19XR-8PD

Features/Benefits (cont)
The Evergreen 19XRV centrifugal chiller, equipped with a factoryinstalled variable speed drive, maximizes chiller efficiency by optimizing compressor operation. Electric power consumption drops dramatically when the motor speed slows. The 19XRV chiller delivers industry-leading integrated part-load values (IPLV). together, making the Evergreen chillers ideally suited for replacement projects where ease of disassembly and reassembly at the jobsite are essential.

Hermetic compressor features

Single-stage design increases product reliability by eliminating the additional moving parts associated with multiple stage chillers, such as additional guide vanes and complex economizers. Aerodynamically contoured impellers use high back sweep main blades with low-profile intermediate splitter blades. The impellers are aerodynamically contoured to improve compressor full-load and part-load operating efficiency. Tunnel diffuser design uses jet engine technology, increasing centrifugal compressor peak efficiency. Hermetic motors are hermetically sealed from the machine room; cooling is accomplished by spraying liquid refrigerant on the motor windings. This highly efficient motor cooling method results in the use of smaller, cooler-running motors than could be realized with air-cooled designs of the same type. In addition, Carriers hermetic design eliminates: Compressor shaft seals that require maintenance and increase the likelihood of refrigerant leaks Shaft alignment problems that occur with open-drive designs during start-up and operation, when equipment temperature variations cause thermal expansion High noise levels that are common with air-cooled motors, which radiate noise to the machine room and adjacent areas

Marine container shipment (19XR, heat exchanger frame sizes 1 to 6 only)

The compact design allows for opentop container shipment to export destinations, ensuring product quality while reducing shipping cost.

Environmental leadership
Carrier has long been committed to the environment and its sustainability. Evergreen chillers provide our customers with a high-efficiency, chlorine-free long-term solution unaffected by refrigerant phaseouts. Carriers decision to utilize non-ozone depleting HFC-134a refrigerant provides our customers with a safe and environmentally sound choice without compromising efficiency.

Optional refrigerant isolation valves

This system allows the refrigerant to be stored inside the chiller during servicing, reducing refrigerant loss and eliminating time-consuming transfer procedures. As a self-contained unit, the Evergreen chillers do not require additional remote storage systems.

Reliability
The Evergreen chillers simple, singlestage positive-pressure compressor, coupled with ASME-constructed heat exchangers, ensures superior reliability and sustainability. Carriers hermetic motors operate in a clean-liquid, refrigerant-cooled environment. The hermetic design eliminates the potential for shaft seal leaks and refrigerant/oil loss. These are just some of the reasons why the Evergreen family of chillers has the industrys lowest leak rate.

Optional pumpdown unit

Combined with the refrigerant isolation valves listed above, the optional pumpdown unit eliminates complex connections to portable transfer systems, thereby reducing service costs. In addition, the optional pumpdown compressor meets Environmental Protection Agencys (EPAs) vacuum level requirements that mandate minimizing refrigerant emissions during service.

Optional unit-mounted starter

Available in low-voltage wye-delta and solid state, Carriers unit-mounted starter provides a single point power connection, reducing chiller installation time and expense. (Available on heat exchanger frame sizes 1 to 7 only.)

Positive pressure design

The Evergreen chillers positive pressure design reduces the chiller size by up to 35% compared to low-pressure designs. The smaller size minimizes the need for valuable mechanical room floor space. In addition, positive pressure designs eliminate the need for costly low-pressure containment devices, reducing the initial cost of the system.

The Evergreen chiller advantage

The Evergreen chiller can be shipped fully charged, minimizing start-up and maintenance time. Purge units are not required. The tight construction of the Evergreen centrifugal chiller ensures that contaminants stay out and efficiency is maintained throughout the life of the chiller.

Table of contents
Page Features/Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4 Model Number Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Chiller Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6,7 Physical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-18 Options and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-22 Selection Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24-26 Typical Piping and Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27,28 Application Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29-38 Guide Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39-47

Modular construction
The cooler, condenser, and compressor assemblies are completely bolted

 Machine room cooling requirements associated with air-cooled motors, which dissipate heat to the machine room Compressors are 100% run-tested to ensure proper operation of all compressor systems, including oil management, vibration, electrical, power transmission, and compression.

Heat exchanger features

The American Society of Mechanical Engineers (ASME) standard requires the use of an independent agency to certify the design, manufacture, and testing of all heat exchangers, ensuring the ultimate in heat exchanger safety, reliability, and long life. Refrigerant-cooled VFD (19XRV) minimizes VFD size and ensures proper cooling of the transistors for extended life. Using R-134a refrigerant instead of water also eliminates costly maintenance associated with the water cooling pump, heat exchanger and rubber tubing used with water-cooled VFDs. Cooler tube expansion at center support sheets prevents unwanted tube movement and vibration, thereby reducing the possibility of premature tube failure. Double-grooved tube sheet holes eliminate the possibility of leaks between the water and refrigerant system, increasing product reliability. Condenser baffle prevents direct impingement of high velocity compressor gas onto the condenser tubes. The baffle eliminates the related vibration and wear of the tubes and distributes the refrigerant flow evenly over the length of the vessel for improved efficiency. Closely spaced intermediate support sheets prevent tube sagging and vibration, thereby increasing heat exchanger life. Refrigerant filter drier isolation valves allow filter replacement without pumping down the chiller, which means less service time and less expense.

FLASC (Flash subcooler), located in the bottom of the condenser, increases the refrigeration effect by cooling the condensed liquid refrigerant to a lower temperature; the result is reduced compressor power consumption. AccuMeter system regulates refrigerant flow according to load conditions, providing a liquid seal at all operating conditions and eliminating unintentional hot gas bypass.

Microprocessor control features

Direct digital Product Integrated Control (PIC II) provides unmatched flexibility and functionality. Each unit integrates directly with the Carrier Comfort Network (CCN) device, providing a system solution to controls applications. International Chiller Visual Control (ICVC) which can be configured to display units in English or metric, provides unparalleled ease of operation. A 1/4 VGA 320 x 240 element LCD (liquid crystal display) features 4 menuspecific softkeys. The default display offers all in one glance review of key chiller operation data, simplifying the interaction between chiller and user. Features include: Display of over 125 operating, status, and diagnostic messages for improved user interface Monitoring of over 100 functions and conditions to protect the chiller from abnormal conditions Modular pull-out/plug-in design, reducing wiring requirements and providing easy installation Low-voltage (24 v) design, providing the ultimate assurance of personal safety and control integrity The display modes include 4 standard languages: English Chinese Japanese Korean Other languages are available.

Automatic capacity override function unloads the compressor whenever key safety limits are approached, increasing unit life. Chilled water reset can be accomplished manually or automatically from the building management system. Reset saves energy when warmer chilled water can be used. Demand limiting feature limits the power draw of the chiller during peak loading conditions. When incorporated into the Carrier Comfort Network building automation system, a red line command holds chillers at their present capacity and prevents any other chillers from starting. If a load shed signal is received, the compressors are unloaded to avoid high demand charges whenever possible. Ramp loading ensures a smooth pulldown of water loop temperature and prevents a rapid increase in compressor power consumption during the pulldown period. Automated controls test can be executed prior to start-up to verify that the entire control system is functioning properly. 365-day real time clock feature allows the operator to program a yearly schedule for each week, weekends, and holidays. Occupancy schedules can be programmed into the controller to ensure that the chiller only operates when cooling is required. Extensive service menu features include password protection to prevent unauthorized access to the service menu and built-in diagnostic capabilities assist in troubleshooting and recommend proper corrective action for pre-set alarms, resulting in greater operating time. Alarm file maintains the last 25 time and date-stamped alarm and alert messages in memory; this function reduces troubleshooting time and cost. Configuration data backup in nonvolatile memory provides protection during power failures and eliminates time consuming control reconfiguration.

Features/Benefits (cont)
19XR refrigeration cycle
The compressor continuously draws refrigerant vapor from the cooler at a rate set by the amount of guide vane opening. As the compressor suction reduces the pressure in the cooler, the remaining refrigerant boils at a fairly low temperature (typically 38 to 42 F [3 to 6 C]). The energy required for boiling is obtained from the water flowing through the cooler tubes. With heat energy removed, the water becomes cold enough to use in an air-conditioning circuit or process liquid cooling. After taking heat from the water, the refrigerant vapor is compressed. Compression adds still more heat energy and the refrigerant is quite warm (typically 98 to 102 F [37 to 40 C]) when it is discharged from the compressor into the condenser. Relatively cool (typically 65 to 90 F [18 to 32 C]) water flowing into the condenser tubes removes heat from the refrigerant, and the vapor condenses to liquid. The liquid refrigerant passes through orifices into the FLASC (flash subcooler) chamber. Since the FLASC chamber is at a lower pressure, part of the liquid refrigerant flashes to vapor, thereby cooling the remaining liquid. The FLASC vapor is recondensed on the tubes which are cooled by entering condenser water. The liquid drains into a float valve chamber between the FLASC chamber and cooler. Here, the AccuMeter float valve forms a liquid seal to keep FLASC chamber vapor from entering the cooler. When liquid refrigerant passes through the valve, some of it flashes to vapor in the reduced pressure on the cooler side. In flashing, it removes heat from the remaining liquid. The refrigerant is now at a temperature and pressure at which the cycle began. Refrigerant from the condenser also cools the oil and optional variable speed drive.

19XR/XRV REFRIGERATION CYCLE

a19-1550tf

Model number nomenclature

a19-1683.eps

*Refer to 19XR, 19XRV Computer Selection Program for details on these sizes. Refer to the 19XR, 19XRV Computer Selection Program for motor code details.

ul

U
ASME U Stamp

ari550-590ARI (Air Conditioning and Refrigeration Institute) Performance Certified

Chiller components
COMPRESSOR COMPONENTS
1 2 3 4 5 6

a19-1551ef

16

15

14

13

12

11

10

1 2 3 4 5 6 7 8

LEGEND Motor Stator 9 Motor Rotor 10 Motor Shaft Journal Bearings 11 Low Speed Bull Gear 12 High Speed Shaft Thrust Bearing 13 High Speed Shaft Bearing 14 Variable Inlet Guide Vanes 15 Impeller Shroud 16

Impeller Pipe Diffuser High Speed Pinion Gear Oil Heater High Speed Shaft Bearing Oil Pump Motor Oil Filter Oil Filter Cover

19XR/XRV FRONT VIEW

a19-1565.ef

1 2 3 4 5

15

14

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
7

LEGEND Guide Vane Actuator Suction Elbow International Chiller Visual Control (ICVC) Chiller Identification Nameplate Cooler, Auto Reset Relief Valves Cooler Pressure Transducer Condenser In/Out Temperature Thermistors Cooler In/Out Temperature Thermistors Refrigerant Charging Valve Typical Flange Connection Oil Drain Valve Oil Level Sight Glasses Refrigerant Oil Cooler (Hidden) Auxiliary Power Panel Motor Housing

13 12 11 10 9 8

REAR VIEW

a19-1566ef

16

17

18 19

20

16 17 18 19
32 21

20 21 22 23 24 25 26 27 28 29 30 31 32

LEGEND Condenser Auto. Reset Relief Valves Motor Circuit Breaker Solid-State Starter Control Display Unit-Mounted Starter or VFD (Optional) Solid-State Starter Shown Motor Sight Glass Cooler Return-End Waterbox Cover ASME Nameplate (One Hidden) Typical Waterbox Drain Port Condenser Return-End Waterbox Cover Refrigerant Moisture/Flow Indicator Refrigerant Filter/Drier Liquid Line Isolation Valve (Optional) Liquid Float Valve Chamber Vessel Take-Apart Connector Discharge Isolation Valve (Optional) Pumpout Valve Condenser Pressure Transducer

31 30 29 28 27 26 25 24 23 22

22

Physical data
19XR COMPRESSOR AND MOTOR WEIGHTS* STANDARD AND HIGH EFFICIENCY MOTORS
COMPRESSOR FRAME SIZE 2, LOW VOLTAGE MOTORS ENGLISH MOTOR Compressor SIZE Weight** (lb) BD BE BF BG BH BJ JB JC JD JE JF 2300 2300 2300 2300 2300 2300 2300 2300 2300 2300 2300 Stator Weight (lb) 60 Hz 1014 1053 1096 1160 1160 1198 1003 1063 1113 1149 1196 50 Hz 1014 1053 1102 1160 1198 1063 1113 1149 1196 Rotor Weight (lb) 60 Hz 240 252 266 289 289 328 226 248 263 278 295 50 Hz 255 273 294 311 328 248 263 278 295 End Bell Compressor Cover Weight** (lb) (kg) 182 182 182 182 182 182 1044 1044 1044 1044 1044 1044 1043 1043 1043 1043 1043 Stator Weight (kg) 60 Hz 460 478 498 527 527 544 455 482 505 521 542 50 Hz 460 478 500 527 544 482 505 521 542 SI Rotor Weight (kg) 60 Hz 109 114 121 131 131 149 103 112 119 126 134 50 Hz 116 124 133 141 149 112 119 126 134 End Bell Cover (kg) 83 83 83 83 83 83

COMPRESSOR FRAME SIZE 3, LOW AND MEDIUM VOLTAGE MOTORS ENGLISH MOTOR Compressor SIZE Weight** (lb) KB KC KD KE KF KG CD CE CL CM CN CP CQ CR 2816 2816 2816 2816 2816 2816 2816 2816 2816 2816 2816 2816 2816 2816 Stator Weight (lb) 60 Hz 965 995 1015 1045 1065 1090 1220 1253 1261 1321 1369 1411 1419 1522 50 Hz 995 1015 1045 1065 1090 1110 1238 1285 1328 1380 1423 1444 1522 Rotor Weight (lb) 60 Hz 221 229 236 244 251 259 288 305 305 313 330 346 363 346 50 Hz 229 236 244 251 259 267 313 330 346 363 379 387 387 End Bell Compressor Cover Weight** (lb) (kg) 274 274 274 274 274 274 274 274 274 274 274 274 274 274 1278 1278 1278 1278 1278 1278 1278 1278 1278 1278 1278 1278 1278 1278 Stator Weight (kg) 60 Hz 438 452 461 474 484 495 554 569 572 600 622 641 644 691 50 Hz 452 461 474 484 495 504 562 583 603 627 646 656 691 SI Rotor Weight (kg) 60 Hz 100 104 107 111 114 118 131 138 138 142 150 157 165 157 50 Hz 104 107 111 114 118 121 142 150 157 165 172 176 176 End Bell Cover (kg) 124 124 124 124 124 124 124 124 124 124 124 124 124 124

*Total compressor weight is the sum of the compressor aerodynamic components (compressor weight column), stator, rotor, and end bell cover weights. Compressor size number is the first digit of the compressor code. See Model Number Nomenclature on page 5. **Compressor aerodynamic component weight only. Does not include motor weight. Stator weight includes the stator and shell. ***For high-voltage motors, add the following: 300 lb (136 kg) to stator, 150 lb (68 kg) to rotor, and 40 lb (18 kg) to end bell. NOTE: Standard-efficiency motor designations are followed by the letter S (e.g., BDS); high-efficiency motor designations are followed by the letter H (e.g., BDH). See Model Number Nomenclature on page 5.

19XR COMPRESSOR AND MOTOR WEIGHTS* STANDARD AND HIGH EFFICIENCY MOTORS (cont)
COMPRESSOR FRAME SIZE 4, LOW AND MEDIUM VOLTAGE MOTORS*** ENGLISH MOTOR Compressor SIZE Weight** (lb) LB LC LD LE LF LG LH DB DC DD DE DF DG DH DJ DK 3425/4211 3425/4211 3425/4211 3425/4211 3425/4211 3425/4211 3425/4211 3425/4211 3425/4211 3425/4211 3425/4211 3425/4211 3425/4211 3425/4211 3425/4211 3425/4211 Stator Weight (lb) 60 Hz 1873 1939 2023 2043 2096 2133 2199 1950 1950 2150 2150 2250 2250 2250 2250 2305 50 Hz 1939 2023 2043 2096 2133 2199 1950 2025 2250 2250 2380 2380 2380 2380 Rotor Weight (lb) 60 Hz 364 389 406 417 434 444 458 406 406 536 550 575 599 604 614 614 50 Hz 389 406 417 434 444 458 406 429 546 550 567 599 604 614 End Bell Compressor Cover Weight** (lb) (kg) 318 318 318 318 318 318 318 318 318 318 318 318 318 318 318 318 1555/1912 1555/1912 1555/1912 1555/1912 1555/1912 1555/1912 1555/1912 1555/1912 1555/1912 1555/1912 1555/1912 1555/1912 1555/1912 1555/1912 1555/1912 1555/1912 Stator Weight (kg) 60 Hz 850 880 918 928 952 968 998 885 885 976 976 1022 1022 1022 1022 1046 50 Hz 880 918 928 952 968 998 885 919 1022 1022 1081 1081 1081 1081 SI Rotor Weight (kg) 60 Hz 165 177 184 189 197 202 208 184 184 243 250 261 272 274 279 279 50 Hz 177 184 189 197 202 208 184 195 248 250 257 272 274 279 End Bell Cover (kg) 144 144 144 144 144 144 144 144 144 144 144 144 144 144 144 144

*Total compressor weight is the sum of the compressor aerodynamic components (compressor weight column), stator, rotor, and end bell cover weights. Compressor size number is the first digit of the compressor code. See Model Number Nomenclature on page 5. **Compressor aerodynamic component weight only. Does not include motor weight. Weights are for fixed ring/split ring diffusers. Stator weight includes the stator and shell. ***For high-voltage motors, add the following: 300 lb (136 kg) to stator, 150 lb (68 kg) to rotor, and 40 lb (18 kg) to end bell. NOTE: Standard-efficiency motor designations are followed by the letter S (e.g., BDS); high-efficiency motor designations are followed by the letter H (e.g., BDH). See Model Number Nomenclature on page 5.

Physical data (cont)

19XR COMPRESSOR MOTOR WEIGHTS* STANDARD AND HIGH EFFICIENCY MOTORS (cont)
COMPRESSOR FRAME SIZE 5, LOW AND MEDIUM VOLTAGE MOTORS** ENGLISH MOTOR Compressor SIZE Weight (lb) EH EJ EK EL EM EN EP EQ MB MC MD ME MF MG 7285 7285 7285 7285 7285 7285 7285 7285 7285 7285 7285 7285 7285 7285 Stator Weight*** (lb) 60 Hz 3000 3105 3105 3195 3195 3195 3195 3203 2795 2873 2906 2956 3034 3071 50 Hz 3125 3250 3250 3340 3340 3415 3415 2856 2925 3013 3071 3153 Rotor Weight (lb) 60 Hz 810 855 855 872 872 872 872 914 645 672 684 704 724 737 50 Hz 862 862 872 872 914 974 974 665 693 724 737 791 End Bell Compressor Cover Weight (lb) (kg) 414 414 414 414 414 414 414 414 3307 3307 3307 3307 3307 3307 3307 3307 3307 3307 3307 3307 3307 3307 SI Stator Weight*** (kg) 60 Hz 1362 1410 1410 1451 1451 1451 1451 1454 1268 1303 1318 1341 1376 1393 50 Hz 1419 1476 1476 1516 1516 1550 1550 1295 1327 1367 1393 1430 Rotor Weight (kg) 60 Hz 368 388 388 396 396 396 396 415 293 305 310 319 328 334 50 Hz 391 391 396 396 415 442 442 302 314 328 334 359 End Bell Cover (kg) 188 188 188 188 188 188 188 188

*Total compressor weight is the sum of the compressor aerodynamic components (compressor weight column), stator, rotor, and end bell cover weights. Compressor size number is the first digit of the compressor code. See Model Number Nomenclature on page 5. **For high-voltage motors, add the following: 300 lb (136 kg) to stator, 150 lb (68 kg) to rotor, and 40 lb (18 kg) to end bell. Compressor aerodynamic component weight only. Does not include motor weight. ***Stator weight includes the stator and shell. NOTE: Standard-efficiency motor designations are followed by the letter S (e.g., BDS); high-efficiency motor designations are followed by the letter H (e.g., BDH). See Model Number Nomenclature on page 5.

COMPONENT WEIGHTS
COMPONENT Suction Elbow Discharge Elbow Control Panel Optional Cooler Inlet Isolation Valve Optional Discharge Isolation Valve LiquiFlo 1 VFD 380, 400, and 460-v (414 A) LiquiFlo 1 VFD 380, 400, and 460-v (500 A) LiquiFlo 1 VFD 380, 400, and 460-v (643 A) LiquiFlo 2 VFD 380, 400, and 460-v (405 A / 608 A) LiquiFlo 2 VFD 380, 400, and 460-v (900 A) LiquiFlo 2 VFD 380, 400, and 460-v (1200 A) LiquiFlo 2 VFD 575-v (390 A) VFD Shelf FRAME 2 COMPRESSOR* lb 116 100 34 8 26 720 1600 2400 kg 53 45 15 4 12 327 726 1089 FRAME 3 COMPRESSOR* lb 185 125 34 13 46 720 1045 1075 1600 2400 kg 84 57 15 6 21 327 474 488 726 1089 FRAME 4 COMPRESSOR* lb 239 157 34 20 74 1045 1075 1600 2800 2850 1049 kg 108 71 15 9 34 474 488 726 1270 1293 476 FRAME 5 COMPRESSOR* lb 407 325 34 24 108 2800 2850 1049 kg 185 147 15 11 49 1270 1293 476

*To determine compressor frame size, refer to 19XR,XRV Computer Selection Program. Included in total cooler weight.

10

19XR HEAT EXCHANGER WEIGHTS

English CODE Dry Rigging Weight (lb)* Cooler Only 10 11 12 15 16 17 20 21 22 30 31 32 35 36 37 40 41 42 45 46 47 50 51 52 55 56 57 5A 5B 5C 5F 5G 5H 60 61 62 65 66 67 70 71 72 75 76 77 80 81 82 85 86 87 2,707 2,777 2,848 2,968 3,054 3,141 3,407 3,555 3,711 4,071 4,253 4,445 4,343 4,551 4,769 4,908 5,078 5,226 5,363 5,559 5,730 5,713 5,940 6,083 6,257 6,517 6,682 5,124 5,177 5,243 5,577 5,640 5,716 6,719 6,895 7,038 7,392 7,594 7,759 9,942 10,330 10,632 10,840 11,289 11,638 12,664 12,998 13,347 13,804 13,191 14,597 Condenser Only 2,704 2,772 2,857 2,984 3,068 3,173 3,373 3,540 3,704 3,694 3,899 4,100 4,606 4,840 5,069 5,039 5,232 5,424 5,602 5,824 6,044 6,090 6,283 6,464 6,785 7,007 7,215 N/A N/A N/A N/A N/A N/A 6,764 6,949 7,130 7,682 7,894 8,102 10,782 11,211 11,612 11,854 12,345 12,803 12,753 13,149 13,545 14,008 14,465 14,923 Machine Charge Refrigerant Weight (lb) Cooler Condenser 290 200 310 200 330 200 320 250 340 250 370 250 345 225 385 225 435 225 350 260 420 260 490 260 400 310 480 310 550 310 560 280 630 280 690 280 640 330 720 330 790 330 750 400 840 400 900 400 870 490 940 490 980 490 500 N/A 520 N/A 550 N/A 550 N/A 570 N/A 600 N/A 940 420 980 420 1020 420 1020 510 1060 510 1090 510 1220 780 1340 780 1440 780 1365 925 1505 925 1625 925 1500 720 1620 720 1730 720 1690 860 1820 860 1940 860 Water Weight (lb) Cooler Condenser 283 348 309 374 335 407 327 402 359 435 391 475 402 398 456 462 514 526 464 464 531 543 601 621 511 513 587 603 667 692 863 915 930 995 990 1074 938 998 1014 1088 1083 1179 1101 1225 1192 1304 1248 1379 1201 1339 1304 1429 1369 1514 1023 N/A 1050 N/A 1079 N/A 1113 N/A 1143 N/A 1176 N/A 1400 1521 1470 1597 1527 1671 1530 1667 1610 1753 1674 1838 2008 2223 2164 2389 2286 2544 2183 2429 2361 2619 2501 2796 2726 2977 2863 3143 3005 3309 2951 3238 3108 3428 3271 3618 Dry Rigging Weight (kg)* Cooler Only 1228 1260 1292 1346 1385 1425 1545 1613 1683 1847 1929 2016 1970 2064 2163 2226 2303 2370 2433 2522 2599 2591 2694 2759 2838 2956 3031 2324 2348 2378 2530 2558 2593 3048 3128 3192 3353 3445 3519 4510 4686 4823 4917 5121 5279 5744 5896 6054 6261 5983 6621 Condenser Only 1227 1257 1296 1354 1392 1439 1530 1606 1680 1676 1769 1860 2089 2195 2299 2286 2373 2460 2541 2642 2742 2762 2850 2932 3078 3178 3273 N/A N/A N/A N/A N/A N/A 3068 3152 3234 3484 3581 3675 4891 5085 5267 5377 5600 5807 5785 5964 6144 6354 6561 6769 Metric (SI) Machine Charge Refrigerant Weight (kg) Cooler Condenser 132 91 141 91 150 91 145 113 154 113 168 113 156 102 175 102 197 102 159 118 191 118 222 118 181 141 218 141 249 141 254 127 286 127 313 127 290 150 327 150 358 150 340 181 381 181 408 181 395 222 426 222 445 222 227 N/A 236 N/A 249 N/A 249 N/A 259 N/A 272 N/A 426 191 445 191 463 191 463 231 481 231 494 231 553 354 608 354 653 354 619 420 683 420 737 420 680 327 735 327 785 327 767 390 826 390 880 390 Water Weight (kg) Cooler Condenser 128 158 140 170 152 185 148 182 163 197 177 215 182 181 207 210 233 239 210 210 241 246 273 282 232 233 266 274 303 314 391 415 422 451 449 487 425 453 460 494 491 535 499 556 541 591 566 626 545 607 591 648 621 687 464 N/A 476 N/A 489 N/A 505 N/A 518 N/A 533 N/A 635 690 667 724 693 758 694 756 730 795 759 834 911 1008 982 1084 1037 1154 990 1102 1071 1188 1134 1268 1236 1350 1299 1426 1363 1501 1339 1469 1410 1555 1484 1641

*Rigging weights are for standard tubes of standard wall thickness (Turbo-B3 and Spikefin 2, 0.025-in. [0.635 mm] wall). NOTES: 1. Cooler includes the control panel (ICVC), suction elbow, and 1/2 the distribution piping weight. 2. Condenser includes float valve and sump, discharge elbow, and 1/2 the distribution piping weight. 3. For special tubes refer to the 19XR/XRV Computer Selection Program. 4. All weights for standard 2-pass NIH (nozzle-in-head) design.

11

Physical data (cont)

ADDITIONAL WEIGHTS FOR 19XR MARINE WATERBOXES*
150 psig (1034 kPa) MARINE WATERBOXES NUMBER OF PASSES 1&3 2 1&3 2 1&3 2 1&3 2 1&3 2 1&3 2 1&3 2 ENGLISH (lb) Cooler Condenser Rigging Wgt Water Wgt Rigging Wgt Water Wgt N/A N/A N/A N/A N/A N/A N/A N/A 730 700 N/A N/A 365 350 365 350 1888 908 N/A N/A 944 452 989 452 2445 1019 N/A N/A 1223 510 1195 499 2860 1155 N/A N/A 1430 578 1443 578 3970 2579 N/A N/A 1720 1290 1561 1025 5048 3033 N/A N/A 2182 1517 1751 1172 SI (kg) Cooler Condenser Rigging Wgt Water Wgt Rigging Wgt Water Wgt N/A N/A N/A N/A N/A N/A N/A N/A 331 318 N/A N/A 166 159 166 159 856 412 N/A N/A 428 205 449 205 1109 462 N/A N/A 555 231 542 226 1297 524 N/A N/A 649 262 655 262 1801 1170 N/A N/A 780 585 708 465 2290 1376 N/A N/A 990 688 794 532

FRAME

1 2 and 3 4 5 6 7 8

300 psig (2068 kPa) MARINE WATERBOXES NUMBER OF PASSES 1&3 2 1&3 2 1&3 2 1&3 2 1&3 2 1&3 2 1&3 2 ENGLISH (lb) Cooler Condenser Rigging Wgt Water Wgt Rigging Wgt Water Wgt N/A N/A N/A N/A N/A N/A N/A N/A 860 700 N/A N/A 430 350 430 350 2162 908 N/A N/A 1552 393 1641 393 2655 1019 N/A N/A 1965 439 1909 418 3330 1155 N/A N/A 2425 480 2451 480 5294 2579 N/A N/A 4140 1219 4652 784 6222 3033 N/A N/A 4952 1343 4559 783 SI (kg) Cooler Condenser Rigging Wgt Water Wgt Rigging Wgt Water Wgt N/A N/A N/A N/A N/A N/A N/A N/A 390 318 N/A N/A 195 159 195 159 981 412 N/A N/A 704 178 744 178 1204 462 N/A N/A 891 199 866 190 1510 524 N/A N/A 1100 218 1112 218 2401 1170 N/A N/A 1878 553 2110 356 2822 1376 N/A N/A 2246 609 2068 355

FRAME

1 2 and 3 4 5 6 7 8

*Add to cooler and condenser weights for total weights. Condenser weights may be found in the 19XR Heat Exchanger Weights table on page 11. The first digit of the heat exchanger code (first column) is the heat exchanger frame size.

12

19XR WATERBOX COVER WEIGHTS ENGLISH (lb)

FRAMES 1, 2, AND 3; COOLER COOLER WATERBOX DESCRIPTION Frame 1 Standard Nozzles NIH, 1 Pass Cover, 150 psig NIH, 2 Pass Cover, 150 psig NIH, 3 Pass Cover, 150 psig NIH Plain End Cover, 150 psig MWB End Cover, 150 psig MWB Return Cover, 150 psig NIH, 1 Pass Cover, 300 psig NIH, 2 Pass Cover, 300 psig NIH, 3 Pass Cover, 300 psig NIH Plain End Cover, 300 psig MWB End Cover, 300 psig MWB Return Cover, 300 psig LEGEND NIH Nozzle-in-Head MWB Marine Waterbox NOTE: Weight for NIH 2-pass cover, 150 psig, is included in the heat exchanger weights shown on page 11. FRAMES 1, 2, AND 3; CONDENSER CONDENSER WATERBOX DESCRIPTION Frame 1 Standard Nozzles NIH, 1 Pass Cover, 150 psig NIH, 2 Pass Cover, 150 psig NIH, 3 Pass Cover, 150 psig NIH Plain End Cover, 150 psig MWB End Cover, 150 psig MWB Return Cover, 150 psig NIH, 1 Pass Cover, 300 psig NIH, 2 Pass Cover, 300 psig NIH, 3 Pass Cover, 300 psig NIH Plain End Cover, 300 psig MWB End Cover, 300 psig MWB Return Cover, 300 psig LEGEND NIH Nozzle-in-Head MWB Marine Waterbox NOTE: Weight for NIH 2-pass cover, 150 psig, is included in the heat exchanger weights shown on page 11. 177 185 180 136 248 255 253 175 Flanged 204 218 196 136 301 324 288 175 Frame 2 Standard Nozzles 282 287 294 225 234 225 411 411 433 270 474 359 Flanged 318 340 310 225 234 225 486 518 468 270 474 359 Frame 3 Standard Nozzles 282 287 294 225 234 225 411 411 433 270 474 359 Flanged 318 340 310 225 234 225 486 518 468 270 474 359 177 185 180 136 248 255 253 175 Flanged 204 218 196 136 301 324 288 175 Frame 2 Standard Nozzles 282 287 294 243 315 243 411 411 433 291 619 445 Flanged 318 340 310 243 315 243 486 518 468 291 619 445 Frame 3 Standard Nozzles 282 287 294 243 315 243 411 411 433 291 619 445 Flanged 318 340 310 243 315 243 486 518 468 291 619 445

13

Physical data (cont)

19XR WATERBOX COVER WEIGHTS ENGLISH (lb) (cont)
FRAMES 4, 5, AND 6; COOLER COOLER WATERBOX DESCRIPTION Frame 4 Standard Nozzles NIH, 1 Pass Cover, 150 psig NIH, 2 Pass Cover, 150 psig NIH, 3 Pass Cover, 150 psig NIH Plain End Cover, 150 psig MWB End Cover, 150 psig MWB Return Cover, 150 psig NIH, 1 Pass Cover, 300 psig NIH, 2 Pass Cover, 300 psig NIH, 3 Pass Cover, 300 psig NIH/MWB End Cover, 300 psig LEGEND NIH Nozzle-in-Head MWB Marine Waterbox NOTE: Weight for NIH 2-pass cover, 150 psig, is included in the heat exchanger weights shown on page 11. FRAMES 4, 5, AND 6; CONDENSER CONDENSER WATERBOX DESCRIPTION Frame 4 Standard Nozzles NIH, 1 Pass Cover, 150 psig NIH, 2 Pass Cover, 150 psig NIH, 3 Pass Cover, 150 psig NIH Plain End Cover, 150 psig MWB End Cover, 150 psig MWB Return Cover, 150 psig NIH, 1 Pass Cover, 300 psig NIH, 2 Pass Cover, 300 psig NIH, 3 Pass Cover, 300 psig NIH/MWB End Cover, 300 psig LEGEND NIH Nozzle-in-Head MWB Marine Waterbox NOTE: Weight for NIH 2-pass cover, 150 psig, is included in the heat exchanger weights shown on page 11. 148 191 503 138 314 138 633 622 655 522 Flanged 185 245 519 138 314 138 709 729 689 522 Frame 5 Standard Nozzles 168 224 628 154 390 154 764 727 785 658 Flanged 229 298 655 154 390 154 840 878 838 658 Frame 6 Standard Nozzles 187 245 772 172 487 172 978 926 995 834 Flanged 223 318 799 172 487 172 1053 1077 1049 834 148 202 472 138 314 138 633 626 660 522 Flanged 185 256 488 138 314 138 709 733 694 522 Frame 5 Standard Nozzles 168 222 617 154 390 154 764 760 795 658 Flanged 229 276 634 154 390 154 840 867 830 658 Frame 6 Standard Nozzles 187 258 765 172 487 172 978 927 997 834 Flanged 223 331 791 172 487 172 1053 1078 1050 834

14

19XR WATERBOX COVER WEIGHTS ENGLISH (lb) (cont)

FRAMES 7 AND 8; COOLER COOLER WATERBOX DESCRIPTION FRAME 7 Standard Nozzles NIH, 1 Pass Cover, 150 psig NIH, 2 Pass Cover, 150 psig NIH, 3 Pass Cover, 150 psig NIH Plain End Cover, 150 psig MWB End Cover, 150 psig MWB Return Cover, 150 psig NIH, 1 Pass Cover, 300 psig NIH, 2 Pass Cover, 300 psig NIH, 3 Pass Cover, 300 psig NIH/MWB End Cover, 300 psig LEGEND NIH Nozzle-in-Head MWB Marine Waterbox NOTE: Weight for NIH 2-pass cover, 150 psig, is included in the heat exchanger weights shown on page 11. FRAMES 7 AND 8; CONDENSER CONDENSER WATERBOX DESCRIPTION Standard Nozzles NIH, 1 Pass Cover, 150 psig NIH, 2 Pass Cover, 150 psig NIH, 3 Pass Cover, 150 psig NIH Plain End Cover, 150 psig MWB End Cover, 150 psig Bolt On MWB End Cover, 150 PSI MWB Return Cover, 150 psig NIH, 1 Pass Cover, 300 psig NIH, 2 Pass Cover, 300 psig NIH, 3 Pass Cover, 300 psig NIH/MWB End Cover, 300 psig LEGEND NIH Nozzle-in-Head MWB Marine Waterbox NOTE: Weight for NIH 2-pass cover, 150 psig, is included in the heat exchanger weights shown on page 11. 329 404 1222 315 781 700 315 1690 1628 1714 1276 Frame 7 Flanged 441 520 1218 315 781 700 315 1851 1862 1831 1276 Standard Nozzles 417 508 1469 404 1007 1307 404 1986 1893 1993 1675 Frame 8 Flanged 494 662 1527 404 1007 1307 404 2151 2222 2112 1675 329 426 1250 315 844 315 1712 1662 1724 1378 Flanged 441 541 1291 315 844 315 1883 1908 1807 1378 FRAME 8 Standard Nozzles 417 531 1629 404 1339 404 2359 2369 2353 1951 Flanged 494 685 1687 404 1339 404 2523 2599 2516 1951

15

Physical data (cont)

19XR WATERBOX COVER WEIGHTS SI (kg)
FRAMES 1, 2, 3; COOLER COOLER WATERBOX DESCRIPTION FRAME 1 Standard Nozzles NIH, 1 Pass Cover, 1034 kPa NIH, 2 Pass Cover, 1034 kPa NIH, 3 Pass Cover, 1034 kPa NIH Plain End Cover, 1034 kPa MWB End Cover, 1034 kPa MWB Return Cover, 1034 kPa NIH, 1 Pass Cover, 2068 kPa NIH, 2 Pass Cover, 2068 kPa NIH, 3 Pass Cover, 2068 kPa NIH Plain End Cover, 2068 kPa MWB End Cover, 2068 kPa MWB Return Cover, 2068 kPa 80 84 82 62 112 116 115 79 Flanged 93 99 89 62 137 147 131 79 FRAME 2 Standard Nozzles 128 130 133 110 143 110 186 186 196 132 281 202 Flanged 144 154 141 110 143 110 220 235 212 132 281 202 FRAME 3 Standard Nozzles 128 130 133 110 143 110 186 186 196 132 281 202 Flanged 144 154 141 110 143 110 220 235 212 132 281 202

LEGEND NIH Nozzle-in-Head MWB Marine Waterbox NOTE: Weight for NIH 2-pass cover, 1034 kPa, is included in the heat exchanger weights shown on page 11.

FRAMES 1, 2, 3; CONDENSER CONDENSER WATERBOX DESCRIPTION NIH, 1 Pass Cover, 1034 kPa NIH, 2 Pass Cover, 1034 kPa NIH, 3 Pass Cover, 1034 kPa NIH Plain End Cover, 1034 kPa MWB End Cover, 1034 kPa MWB Return Cover, 1034 kPa NIH, 1 Pass Cover, 2068 kPa NIH, 2 Pass Cover, 2068 kPa NIH, 3 Pass Cover, 2068 kPa NIH Plain End Cover, 2068 kPa MWB End Cover, 2068 kPa MWB Return Cover, 2068 kPa Frame 1 Standard Nozzles 80 84 82 62 112 116 115 79 Flanged 93 99 89 62 137 147 131 79 Frame 2 Standard Nozzles 128 130 133 102 106 102 186 186 196 122 215 163 Flanged 144 154 141 102 106 102 220 235 212 122 215 163 Frame 3 Standard Nozzles 128 130 133 102 106 102 186 186 196 122 215 163 Flanged 144 154 141 102 106 102 220 235 212 122 215 163

LEGEND NIH Nozzle-in-Head MWB Marine Waterbox NOTE: Weight for NIH 2-pass cover, 1034 kPa, is included in the heat exchanger weights shown on page 11.

16

19XR WATERBOX COVER WEIGHTS SI (kg) (cont)

FRAMES 4, 5, 6; COOLER COOLER WATERBOX DESCRIPTION NIH, 1 Pass Cover, 1034 kPa NIH, 2 Pass Cover, 1034 kPa NIH, 3 Pass Cover, 1034 kPa NIH Plain End Cover, 1034 kPa MWB End Cover, 1034 kPa MWB Return Cover, 1034 kPa NIH, 1 Pass Cover, 2068 kPa NIH, 2 Pass Cover, 2068 kPa NIH, 3 Pass Cover, 2068 kPa NIH/MWB End Cover, 2068 kPa Frame 4 Standard Nozzles 67 92 214 63 142 63 287 284 299 237 Flanged 84 116 221 63 142 63 322 332 315 237 Frame 5 Standard Nozzles 76 101 280 70 177 70 347 345 361 299 Flanged 104 125 288 70 177 70 381 393 376 298 Frame 6 Standard Nozzles 85 117 347 78 221 78 444 420 452 378 Flanged 101 150 359 78 221 78 478 489 476 378

LEGEND NIH Nozzle-in-Head MWB Marine Waterbox NOTE: Weight for NIH 2-pass cover, 1034 kPa, is included in the heat exchanger weights shown on page 11. FRAMES 4, 5, 6; CONDENSER CONDENSER WATERBOX DESCRIPTION Frame 4 Standard Nozzles NIH, 1 Pass Cover, 1034 kPa NIH, 2 Pass Cover, 1034 kPa NIH, 3 Pass Cover, 1034 kPa NIH Plain End Cover, 1034 kPa MWB End Cover, 1034 kPa MWB Return Cover, 1034 kPa NIH, 1 Pass Cover, 2068 kPa NIH, 2 Pass Cover, 2068 kPa NIH, 3 Pass Cover, 2068 kPa NIH/MWB End Cover, 2068 kPa 67 92 214 63 142 63 287 284 299 237 Flanged 84 116 221 63 142 63 322 332 315 237 Frame 5 Standard Nozzles 76 101 280 70 177 70 347 345 361 299 Flanged 104 125 288 70 177 70 381 393 376 298 Frame 6 Standard Nozzles 85 117 347 78 221 78 444 420 452 378 Flanged 101 150 359 78 221 78 478 489 476 378

LEGEND NIH Nozzle-in-Head MWB Marine Waterbox NOTE: Weight for NIH 2-pass cover, 1034 kPa, is included in the heat exchanger weights shown on page 11.

17

Physical data (cont)

19XR WATERBOX COVER WEIGHTS SI (kg) (cont)
FRAMES 7 AND 8; COOLER COOLER WATERBOX DESCRIPTION Frame 7 Standard Nozzles 149 193 567 143 383 143 777 754 782 579 Flanged 200 245 586 143 383 143 854 865 820 579 Standard Nozzles 189 241 739 183 607 183 1070 1075 1067 760 Frame 8 Flanged 224 311 765 183 607 183 1144 1179 1141 760

NIH, 1 Pass Cover, 1034 kPa NIH, 2 Pass Cover, 1034 kPa NIH, 3 Pass Cover, 1034 kPa NIH Plain End Cover, 1034 kPa MWB End Cover, 1034 kPa MWB Return Cover, 1034 kPa NIH, 1 Pass Cover, 2068 kPa NIH, 2 Pass Cover, 2068 kPa NIH, 3 Pass Cover, 2068 kPa NIH/MWB End Cover, 2068 kPa

LEGEND NIH Nozzle-in-Head MWB Marine Waterbox NOTE: Weight for NIH 2-pass cover, 1034 kPa, is included in the heat exchanger weights shown on page 11.

FRAMES 7 AND 8; CONDENSER CONDENSER WATERBOX DESCRIPTION FRAME 7 Standard Nozzles NIH, 1 Pass Cover, 1034 kPa NIH, 2 Pass Cover, 1034 kPa NIH, 3 Pass Cover, 1034 kPa NIH Plain End Cover, 1034 kPa MWB End Cover, 1034 kPa Bolt On MWB End Cover, 1034 kPa MWB Return Cover, 1034 kPa NIH, 1 Pass Cover, 2068 kPa NIH, 2 Pass Cover, 2068 kPa NIH, 3 Pass Cover, 2068 kPa NIH/MWB End Cover, 2068 kPa 149 183 554 143 354 318 143 767 738 777 579 Flanged 200 236 552 143 354 318 143 840 845 831 579 FRAME 8 Standard Nozzles 189 230 666 183 457 593 183 901 859 904 760 Flanged 224 300 693 183 457 593 183 976 1008 958 760

LEGEND NIH Nozzle-in-Head MWB Marine Waterbox NOTE: Weight for NIH 2-pass cover, 1034 kPa, is included in the heat exchanger weights shown on page 11.

18

Options and accessories

ITEM Unit-Mounted Variable Frequency Drive Shipped Factory Charged with Refrigerant One, 2, or 3 Pass Cooler or Condenser Waterside Construction Hot Gas Bypass Thermal Insulation (Except Waterbox Covers) Nozzle-in Head Waterbox, 300 psig (2068 kPa) Marine Waterboxes, 150 psig (1034 kPa)** Marine Waterboxes, 300 psig (2068 kPa), ASME Certified** Marine Bolt-On Waterboxes for condenser, 150 psig (1034 kPa) with Cupronickel or Titanium-Clad Tubesheets (Available on Condenser Frame Sizes 3 to 8 Only)** Flanged Cooler and/or Condenser Waterbox Nozzles Waterbox Hinges Zinc Anodes 0.028 or 0.035 in. (0.711 or 0.889 mm) Internally/Externally Enhanced Copper Tubing Cooler/Condenser 0.028 or 0.035 in. (0.711 or 0.889 mm) Smooth Bore/Externally Enhanced Copper Tubing Cooler/Condenser 0.028 or 0.035 in. (0.711 or 0.889 mm) Smooth Bore/Externally Enhanced Cupronickel Tubing Condenser 0.028 or 0.035 in. (0.711 or 0.889 mm) Internally/Externally Enhanced Cupronickel Tubing Condenser 0.025 or 0.028 in. (0.635 or 0.711 mm) Wall Tubes, Titanium, Internally Enhanced, Condenser 0.025 or 0.028 in. (0.635 or 0.711 mm) Wall Tubes, Titanium, Smooth Bore, Condenser Unit-Mounted Low-Voltage Wye-Delta or Solid-State Starters Export Crating Customer Factory Performance Testing Extended Warranty (North America only) Service Contract Refrigerant Isolation Valves Unit-Mounted Pumpout Unit Stand-Alone Pumpout Unit Separate Storage Tank and Pumpout Unit Soleplate Package Sensor Package LonWorks Carrier Translator Discharge Line Sound Reduction Kit Acoustical Sound Insulation Kit Spring Isolator Kit *Factory Installed. Field Installed. **Optional marine waterboxes available for 19XR heat exchanger frames 2-8 only. Standard waterboxes for both 19XR and 19XRV are nozzle-in-head type, 150 psig (1034 kPa). OPTION* X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X ACCESSORY X

Standard waterbox nozzles are victaulic type. Flanged nozzles are available as an option with either nozzle-in-head type waterboxes or marine waterboxes.

UNIT-MOUNTED STARTER AND VFD FEATURES AND OPTIONS*

ITEM ISM Branch Oil Pump Circuit Breaker 3 kva Controls/Oil Heater Transformer with Branch Circuit Breaker Microprocessor Based Overload Trip Protection Main Power Disconnect (Non-Fused Type) with Shunt Trip Main Power Circuit Breaker with Shunt Trip High Interrupt Capacity Main Circuit Breaker with Shunt Trip Phase Loss/Reversal Imbalance Protection Three Phase Ground Fault Protection Integral SCR Bypass Contactor Three-Phase Digital Ammeter Three-Phase Analog Ammeter with Switch Three-Phase Digital Voltmeter Three-Phase Analog Voltmeter with Switch Three-Phase Over/Under Voltage Protection Power Factor Digital Display Frequency Digital Display Digital Watt Display Digital Watt Hour Display Digital Power Factor Display Demand Kilowatt Display Lightning Arrestor and Surge Capacitor Package Power Factor Correction Capacitors WYE-DELTA S S S S S N/A O S S N/A S O S O S S S S S S S O O SOLID STATE N/A S S S N/A S O S S S S O S O S S S S S S S O O VFD S S S S N/A S O S S N/A N/A N/A N/A N/A S S S S S S S N/A N/A

*Refer to the E-Cat Chiller builder software for all VFD options, as some options may not be available for all VFD models. Low voltage: phase to phase and phase to ground. Medium voltage: one phase to phase.

ISM N/A O S SCR VFD

LEGEND Integrated Starter Module Not Applicable Optional Standard Feature Silicon Control Rectifier Variable Frequency Drive

19

Dimensions
19XR DIMENSIONS (Nozzle-in-Head Waterbox)
A (Length, with Nozzle-in-Head Waterbox) HEAT EXCHANGER SIZE 1-Pass ft-in. 10 to 12 15 to 17 20 to 22 30 to 32 30 to 32** 35 to 37 35 to 37** 40 to 42 45 to 47 50 to 52** 50 to 52 5A to 5C 55 to 57** 55 to 57 5F to 5H 60 to 62 65 to 67 70 to 72 70 to 72*** 75 to 77 80 to 82 85 to 87 11-11 1421/
2

19XR B (Width) ft-in. 5- 27/8 527/

8

19XR C (Height) ft-in. 6- 11/4 611/

4

19XRV B (Width) ft-in. 5-27/8 5-27/

8

19XRV C (Height) ft-in. 7- 3 7- 3 7- 101/4 7- 63/4 7- 63/4 7- 63/4 7- 63/4 7- 11 7- 11 8- 63/4 8- 63/4 8- 63/4 863/4 8- 63/4 8- 63/4 8- 97/8 8- 97/8 10 10 10 10 10 mm 2210 2210 2394 2305 2305 2305 2305 2413 2413 2610 2610 2610 2610 2610 2610 2689 2689 3048 3048 3048 3048 3048

2-Pass* ft-in. 71/ mm

3-Pass ft-in. 21/ mm 3632

2

mm

mm 1597 1597 1688 1707 1707 1707 1707 1908 1908 2054 2054 2054 2054 2054 2054 2124 2124 2426 2426 2426 2711 2711

mm 1861 1861 1911 2073 2073 2073 2073 2153 2153 2194 2194 2194 2194 2194 2194 2245 2245 2972 2972 2972

mm 1597 1597 1688 1688 1680 1688 1680 1880 1880 1994 2029 2054 1994 2029 2054 2124 2124 2778 2835 2835

3632 11-4 4331 132

3454 11-11 4153 14-

4331 4350 4350

11-113/4 3651 11- 43/4 14- 31/4 14- 31/4 4350 13- 81/4 4350 13- 81/4

3473 11-113/4 3651 4172 14- 31/4 4172 14- 31/4

5- 67/16 5- 73/16 5- 73/16 5- 73/16 5- 73/16 631/

8

6- 31/4 6- 95/8 6- 95/8 6- 95/8 6- 95/8 703/

4

5-67/16 5-67/16 5-61/8 5-67/16 5-61/8 6- 2 6- 2 6- 61/2 6- 77/8 6- 87/8 661/2 6- 77/8 6 - 87/8 6- 105/8 6- 105/8 913/
8

15-113/4 4870 15- 43/4 15-113/4 4870 15- 43/4 14- 9 16- 51/2 14-10 14-10 14-10 1661/2 16- 61/2 16- 61/2 14-11 16- 71/2 1701/
2

4693 15-113/4 4870 4693 15-113/4 4870 4347 14- 6 4382 14- 61/2 4382 14- 61/2 4382 14- 61/2 4902 16- 3 4902 16- 3 4902 16- 3 4400 14- 7 4921 16- 31/2 5156 1691/
4

4496 14-

31/

4420 4940 4432 4432 4432 4953 4953 4953 4445 4966 5112 5112 5721 5118 5728

5017 15-115/8 4867 16- 21/2 4521 14- 41/2 4521 14- 41/2 4521 14- 41/2 5042 16- 1 5042 16- 1 5042 16- 1 4547 14- 51/4 5067 16- 13/4 5194 16-11 5194 16-11 5804 18-11 5271 17- 01/2 5880 19- 01/2

6- 31/8 6- 87/8 6- 87/8 6- 87/8 687/8 6- 87/8 6- 87/8 6- 05/8 6- 05/8 7-111/
2

7- 03/4 7- 23/8 7- 23/8 7- 23/8 723/8 7- 23/8 7- 23/8 7- 43/8 7- 43/8 991/
2

17- 01/2 19- 01/2 17- 31/2 19- 31/2

5156 16- 91/4 5766 18- 91/4 5194 16- 91/2 5804 18- 91/2

7-111/2 7-111/2 8-103/4 8-103/4

9- 91/2 9- 91/2

9- 35/8 9- 35/8

9- 111/4 3029 10- 09/16 3063 9- 111/4 3029 10- 09/16 3063

*Assumes both cooler and condenser nozzles on same end of chiller. Compressor frame size 2. **Compressor frame size 3. Compressor frame size 4. ***Compressor frame size 5. NOTES: 1. Service access should be provided per American Society of Heating, Refrigeration, and Air Conditioning Engineers (ASHRAE) 15, latest edition, National Fire Protection Association (NFPA) 70, and local safety code. 2. Allow at least 3 ft (915 mm) overhead clearance for service rigging for frame 2-4 compressor. Overhead clearance for service rigging frame 5 compressor should be 5 ft (1524 mm). 3. Dimensions are approximate. Certified drawings available upon request. 4. Marine waterboxes may add 6 in. to the width of the machine. See certified drawings for details. 5. A length dimensions shown are for standard 150 psig design and victaulic connections. The 300 psig design and/or flanges will add length. See certified drawings. 6. Not all waterbox/pass combinations are available with unit-mounted VFD. Check selection program and Drawing Manager for availability.

20

19XR DIMENSIONS
TUBE REMOVAL SPACE FOR EITHER END 10-0" (3048 mm) (SIZES 10-12, 20-22) 12-3 1/2" (3747 mm) (SIZES 15-17) 12-3 1/2" (3747 mm) (SIZES 30-32, 40-42, 50-52, 60-62) 12-3" (3747 mm) (SIZES 5A-5C) 14-3" (4343 mm) (SIZES 5F-5H) 14-3" (4343 mm) (SIZES 35-37, 45-47, 55-57, 65-67) 14-0" (4267 mm) (SIZES 70-72, 80-82) 16-0" (4877 mm) (SIZES 75-77, 85-87) FRAME 2-4 COMPRESSOR 3-0" (915 mm) RECOMMENDED OVERHEAD SERVICE CLEARANCE FRAME 5 COMPRESSOR 5-0" (1524 mm) RECOMMENDED OVERHEAD SERVICE CLEARANCE

MOTOR SERVICE CLEARANCE 4-0"- (1219 mm)

2 MIN (610 mm) B 2-6" MIN (762 mm)

a19-1593ef

SERVICE AREA

19XR DIMENSIONS (Marine Waterbox)

HEAT EXCHANGER SIZE 10 to 12 15 to 17 20 to 22 30 to 32 35 to 37 40 to 42 45 to 47 50 to 52 5A to 5C 55 to 57 5F to 5H 60 to 62 65 to 67 70 to 72 70 to 72 75 to 77 80 to 82 85 to 87 A (Length, Marine Waterbox) 2-Pass* 1 or 3-Pass ft-in. mm ft-in. mm NA NA NA NA NA 12- 51/2 14- 9 16- 51/2 15- 23/4 16-111/4 15- 31/2 15- 31/2 17- 0 17- 0 15- 41/8 17- 05/8 17- 103/4 17- 103/4 19- 103/4 18- 05/8 20- 05/8 NA 3797 4496 5017 4642 5163 4661 4661 5182 5182 4677 5197 5455 5455 6188 5502 6112 NA 14- 11/4 16- 43/4 18- 11/4 16- 81/4 18- 43/4 16- 81/2 16- 81/2 18- 5 18- 5 16- 83/4 18- 51/4 19- 93/4 19- 93/4 21- 93/4 19-101/2 21-101/2 NA 4299 4997 5518 5086 5607 5093 5093 5613 5613 5099 5620 6039 6039 6648 6058 6668 19XR B WIDTH ft-in. NA NA 6- 11/16 6- 11/16 6- 11/16 6- 31/4 6- 31/4 6- 87/8 6- 87/8 6- 87/8 6- 87/8 6-113/4 6-113/4 8- 81/8 8- 81/8 8- 81/8 9- 6 9- 6 mm NA NA 1856 1856 1856 1911 1911 2054 2054 2054 2054 2127 2127 2645 2645 2645 2896 2896 19XRV B WIDTH ft-in. NA NA 6- 11/16 6- 11/16 6- 11/16 6- 31/4 6- 31/4 6- 87/8 6- 87/8 6- 87/8 6- 87/8 6- 113/4 6- 113/4 9- 57/8 9- 63/8 9- 63/8 10- 5 10- 5 mm NA NA 1856 1856 1856 1911 1911 2054 2054 2054 2054 2127 2127 2778 2905 2905 3175 3175 See Note 6 19XR,XRV C HEIGHT

*Assumes both cooler and condenser nozzles on same end of chiller. 1 or 3-pass length applies if cooler is a 1 or 3-pass design. NOTES: 1. Service access should be provided per American Society of Heating, Refrigeration, and Air Conditioning Engineers (ASHRAE) 15, latest edition, National Fire Protection Association (NFPA) 70, and local safety code. 2. Allow at least 3 ft (915 mm) overhead clearance for service rigging for frame 2-4 compressor. Overhead clearance for service rigging frame 5 compressor should be 5 ft (1524 mm). 3. Dimensions are approximate. Certified drawings available upon request.

4. Marine waterboxes may add 6 in., to the width of the machine. See certified drawings for details. 5. A length dimensions shown are for standard 150 psig design and victaulic connections. The 300 psig design and/or flanges will add length. See certified drawings. 6. 19XR,XRV height check certified drawings. 7. Not all waterbox/pass combinations are available with unit-mounted VFD. Check selection program for availability.

21

Dimensions (cont)
NOZZLE SIZE
FRAME SIZE 1 2 3 4 5 6 7 8 1-Pass 8 10 10 10 10 10 14 14 NOZZLE SIZE (in.) (Nominal Pipe Size) Cooler 2-Pass 6 8 8 8 8 10 12 14 3-Pass 6 6 6 6 6 8 10 12 1-Pass 8 10 10 10 10 10 14 14 Condenser 2-Pass 6 8 8 8 10 10 12 14 3-Pass 6 6 6 6 8 8 12 12

Selection procedure
Compressor motor controllers
Compressor motors, as well as controls and accessories, require the use of starting equipment systems specifically designed for 19XR or 19XRV chillers. Consult your local Carrier representative regarding design information for the selection of starters.

Capacitors/power factors
Power factor considerations may indicate use of capacitors. Properly sized capacitors improve power factors, especially at part load. The 19XR Computer Selection program can select the proper capacitor size required for the application.

22

Electrical data
AUXILIARY RATINGS (Oil Pump) (3 Phase, 50/60 Hz)
ITEM ITEM AVERAGE kW MIN/MAX MOTOR VOLTAGE/ FREQUENCY V-Ph-Hz 200/240-3-60 380/480-3-60 507/619-3-60 220/240-3-50 346/440-3-50 INRUSH kva 9.34 9.09 24.38 11.15 8.30 SEALED kva 1.65 1.60 2.08 1.93 1.76 CONTROLS

AUXILIARY RATINGS (Controls, Oil Sump Heater)

MIN/MAX POWER 24-vac 220/240-3-60 OIL SUMP HEATER V-Ph-Hz 380/480-3-60 507/619-3-60 346/440-3-50 SEALED kva 0.12 AVERAGE WATTS 120 1500 (Frame 2 Compressor) 1800 (Frame 3,4 Compressor) 2200 (Frame 5 Compressor) 1800 (Frame 4 SRD Only)

1.35 OIL PUMP 1.50 NOTE: FLA (Full Load Amps)

= Sealed kva 1000/ 3 volts LRA (Locked Rotor Amps) = Inrush kva 1000/ 3 volts

LEGEND SRD Split Ring Diffuser NOTES: 1. Oil sump heater only operates when the compressor is off. 2. Power to oil heater/controls must be on circuits that can provide continuous service when the compressor is disconnected.

23

Controls
Microprocessor controls
Microprocessor controls provide the safety, interlock, capacity control, and indications necessary to operate the chiller in a safe and efficient manner. Motor acceleration time Intermittent power loss Compressor starter faults Compressor surge protection* Low level ground fault Low voltage phase to phase and phase to ground Medium voltage phase to ground Cooler freeze protection

Control system
The microprocessor control on each Carrier centrifugal system is factory mounted, wired, and tested to ensure machine protection and efficient capacity control. In addition, the program logic ensures proper starting, stopping, and recycling of the chiller and provides a communication link to the Carrier Comfort Network (CCN) device.

Capacity control
Leaving chilled water control Entering chilled water control Ice build control Soft loading control by temperature or load ramping Guide vane actuator module Hot gas bypass valve Power (demand) limiter Auto. chilled water reset Interlocks Manual/automatic remote start Starting/stopping sequence Pre-lube/post-lube Pre-flow/post-flow Compressor starter run interlock Pre-start check of safeties and alerts Low chilled water (load) recycle Monitor/number compressor starts and run hours Manual reset of safeties Indications Chiller operating status message Power-on Pre-start diagnostic check Compressor motor amps Pre-alarm alert Alarm Contact for remote alarm Safety shutdown messages Elapsed time (hours of operation) Chiller input kW
*These can be configured by user to provide alert indication at userdefined limit. Override protection: Causes compressor to first unload and then, if necessary, shut down. **Will not require manual reset or cause an alarm if auto-restart after power failure is enabled. By display code only.

Features
Control system Component test and diagnostic check Programmable recycle allows chiller to recycle at optimum loads for decreased operating costs Menu-driven keypad interface for status display, set point control, and system configuration CCN compatible Primary and secondary status messages Individual start/stop schedules for local and CCN operation modes Recall of up to 25 alarm/alert messages with diagnostic help Two chiller lead/lag with third chiller standby is standard in the PIC II software Optional soft stop unloading closes guide vanes to unload the motor to the configured amperage level prior to stopping Languages pre-programmed at factory for English, Chinese, Japanese, Korean (ICVC only) An ILT (international language translator) is available for conversion of extended ASCII characters Safety cutouts Bearing oil high temperature* Motor high temperature* Refrigerant (condenser) high pressure* Refrigerant (cooler) low temperature* Lube oil low pressure Compressor (refrigerant) discharge temperature* Under voltage** Over voltage** Oil pump motor overload Motor overload

24

CONTROL PANEL DISPLAY (Front View)

ICVC ENGLISH DISPLAY

a19-1552tf

ICVC KOREAN DISPLAY

a19-1553tf

25

Controls (cont)
INSIDE PANEL COVER

a19-1594ef

CONTROL PANEL COMPONENT LAYOUT

a19-1815

26

Typical piping and wiring

19XR CHILLER WITH FREE-STANDING STARTER OR VFD

a19-1596ef

15

LEGEND

1 2 3 4 5 6 7 8 9 10 11 12

Disconnect Free-standing Compressor Motor Starter Compressor Motor Terminal Box Power Panel Control Panel Vents Pressure Gages Chilled Water Pump Condenser Water Pump Chilled Water Pump Starter Condensing Water Pump Starter Cooling Tower Fan Starter (Low Fan, High Fan) 13 Disconnect 14 Oil Pump Disconnect (See Note 4) 15 Strainers Piping

NOTES: 1. Wiring and piping shown are for general point-of-connection only and are not intended to show details for a specific installation. Certified field wiring and dimensional diagrams are available on request. 2. All wiring must comply with applicable codes. 3. Wiring not shown for optional devices such as: Remote Start/Stop Remote Alarms Optional Safety Device 4 to 20 mA Resets Optional Remote Sensors 4. Oil pump disconnect may be located within the enclosure of Item 2 Free-standing Compressor Motor Starter.

le43r le12r le14r

Control Wiring Power Wiring

27

Typical piping and wiring (cont)

19XR CHILLER WITH OPTIONAL UNIT-MOUNTED STARTER OR VFD

a19-1597ef

12

8 7

LEGEND

1 2 3 4 5 6 7 8 9 10 11

Disconnect Unit-Mounted Starter or VFD Control Panel Power Panel Vents Pressure Gages Chilled Water Pump Condenser Water Pump Chilled Water Pump Starter Condensing Water Pump Starter Cooling Tower Fan Starter (Low Fan, High Fan) 12 Strainers Piping

NOTES: 1. Wiring and piping shown are for general point-of-connection only and are not intended to show details for a specific installation. Certified field wiring and dimensional diagrams are available on request. 2. All wiring must comply with applicable codes. 3. Wiring not shown for optional devices such as: Remote Start/Stop Remote Alarms Optional Safety Device 4 to 20 mA Resets Optional Remote Sensors

le43r le12r le14r

Control Wiring Power Wiring

28

Application data
19XR,XRV MACHINE FOOTPRINT

a19-1547tf
19XR,XRV HEAT EXCHANGER SIZE 10-12 15-17 20-22 30-32 35-37 40-42 45-57 50-52, 5A-5C 55-57, 5F-5H 60-62 65-67 70-72 75-77 80-82 85-87 DIMENSIONS (ft-in.) A 10- 71/4 12-103/4 10- 71/4 12-103/4 14- 71/4 12-103/4 14- 71/4 12-103/4 14- 71/4 12-103/4 14- 71/4 15- 17/8 17- 17/8 15- 17/8 17- 17/8 B 4-101/4 4-101/4 5- 41/4 5- 41/4 5- 41/4 6- 0 6- 0 6- 51/2 6- 51/2 6- 91/2 6- 91/2 7-101/2 7-101/2 8- 93/4 8- 93/4 C 0-1 0-1 0-1 0 0 0-11/2 0-11/2 0- 1/2 0- 1/2 0- 1/2 0- 1/2 0- 1/4 0- 1/4 0- 15/16 0- 15/16 D 0-3 0-3 0-3 0-3 0-3 0-3 0-3 0-3 0-3 0-3 0-3 0-6 0-6 0-6 0-6 E 1- 13/4 1- 13/4 1- 13/4 1- 13/4 1- 1 3/4 1- 13/4 1- 13/4 1- 13/4 1- 13/4 1- 13/4 1- 13/4 1-10 1-10 1-10 1-10 F 0-9 0-9 0-9 0-9 0-9 0-9 0-9 0-9 0-9 0-9 0-9 1-4 1-4 1-4 1-4 G 0-1/2 0-1/2 0-1/2 0-1/2 0-1/2 0-1/2 0-1/2 0-1/2 0-1/2 0-1/2 0-1/2 0-3/4 0-3/4 0-1/16 0-1/16

29

Application data (cont)

19XR,XRV ISOLATION WITH ACCESSORY SOLEPLATE PACKAGE
TYPICAL ISOLATION STANDARD ISOLATION

a23-

VIEW Y-Y ISOLATION WITH ISOLATION PACKAGE ONLY (STANDARD) NOTE: Isolation package includes 4 shear flex pads.

a19-

ACCESSORY SOLEPLATE DETAIL

a19-

VIEW X-X NOTES: 1. Dimensions in ( ) are in millimeters. 2. Accessory soleplate package includes 4 soleplates, 16 jacking screws and leveling pads. Requires isolation package. 3. Jacking screws to be removed after grout has set. 4. Thickness of grout will vary, depending on the amount necessary to level chiller. Use only pre-mixed non-shrinking grout, Ceilcote 748 or Chemrex Embelo 636 Plus Grout 636, 0-11/2 (38.1) to 0-21/4 (57) thick.

30

19XR NOZZLE ARRANGEMENTS

NOZZLE-IN-HEAD WATERBOXES

a19-1370tf

FRAMES 1, 2, AND 3

a19-1548ef
11 12 9 6 3 2

L COND C

L COOLER C
8 5

C L COOLER

C L COND

10

DRIVE END
FRAMES 4, 5, AND 6

COMPRESSOR END

31

Application data (cont)

19XR NOZZLE ARRANGEMENTS (cont)
NOZZLE-IN-HEAD WATERBOXES (cont)

a19-1562tf

FRAMES 7 AND 8 NOZZLE ARRANGEMENT CODES FOR ALL 19XR NOZZLE-IN-HEAD WATERBOXES COOLER WATERBOXES Arrangement Out Code* 5 A 8 B 9 C 6 D 6 E 9 F CONDENSER WATERBOXES Arrangement Out Code* 2 P 11 Q 12 R 3 S 3 T 12 U

PASS 1 2 3

In 8 5 7 4 7 4

PASS 1 2 3

In 11 2 10 1 10 1

*Refer to certified drawings. MARINE WATERBOXES

a19-1245tf
FRAMES 2 AND 3 There is no Frame 1 marine waterbox. NOZZLE ARRANGEMENT CODES PASS 1 2 3 COOLER WATERBOXES Arrangement Out Code 5 A 8 B 9 C 6 D 6 E 9 F CONDENSER WATERBOXES Arrangement Out Code 12 R 3 S

In 8 5 7 4 7 4

In 10 1

32

19XR NOZZLE ARRANGEMENTS (cont)

MARINE WATERBOXES (cont)

a19-1246tf

FRAMES 4, 5, AND 6 NOZZLE ARRANGEMENT CODES PASS 1 2 3 COOLER WATERBOXES Arrangement Out Code 6 A 9 B 9 C 6 D 6 E 9 F CONDENSER WATERBOXES Arrangement Out Code 12 R 3 S

In 9 6 7 4 7 4

In 10 1

a19-1274tf

FRAMES 7 AND 8 NOZZLE ARRANGEMENT CODES PASS 1 2 3 COOLER WATERBOXES Arrangement Out Code 5 A 8 B 9 C 6 D 6 E 9 F CONDENSER WATERBOXES Arrangement Out Code 12 R 3 S

In 8 5 7 4 7 4

In 10 1

33

Application data (cont)

19XR WATERBOX NOZZLE SIZES (Nozzle-In-Head and Marine Waterboxes)
FRAME SIZE 1 PRESSURE psig (kPa) 150/300 (1034/2068) 150/300 (1034/2068) 150/300 (1034/2068) 150/300 (1034/2068) 150/300 (1034/2068) 150/300 (1034/2068) 150 (1034) 7 300 (2068) 150 (1034) 8 300 (2068) PASS 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 NOMINAL PIPE SIZE (in.) Cooler Condenser 8 8 6 6 6 6 10 10 8 8 6 6 10 10 8 8 6 6 10 10 8 8 6 6 10 10 8 10 6 8 10 10 10 10 8 8 14 14 12 12 10 12 14 14 12 12 10 12 14 14 14 14 12 12 14 14 14 14 12 12 ACTUAL PIPE ID (in.) Cooler Condenser 7.981 7.981 6.065 6.065 6.065 6.065 10.020 10.020 7.981 7.981 6.065 6.065 10.020 10.020 7.981 7.981 6.065 6.065 10.020 10.020 7.981 7.981 6.065 6.065 10.020 10.020 7.981 10.020 6.065 7.981 10.020 10.020 10.020 10.020 7.981 7.981 13.250 13.250 12.000 12.000 10.020 12.000 12.500 12.500 11.376 11.750 9.750 11.750 13.250 13.250 13.250 13.250 12.000 12.000 12.500 12.500 12.500 12.500 11.376 11.376

RELIEF VALVE LOCATIONS

LOCATION COOLER CONDENSER OPTIONAL STORAGE TANK FRAME SIZE 1-2 3-8 1-2 3-8 N/A RELIEF VALVE OUTLET SIZE 1-in. NPT FEMALE CONNECTOR 11/4-in. NPT FEMALE CONNECTOR 1-in. NPT FEMALE CONNECTOR 11/4-in. NPT FEMALE CONNECTOR 1-in. NPT FEMALE CONNECTOR

NOTE: All valves relieve at 185 psig (1275 kPa).

RELIEF VALVE ARRANGEMENT (Refer to Page 35)

HEAT EXCHANGER FRAME SIZE 1, 2 3 3, 4, 5 5, 6 7, 8 COMPRESSOR FRAME SIZE 2 2 3 4 4, 5 WITH/WITHOUT DISCHARGE ISOLATION VALVE With Optional Isolation Valve Without Optional Isolation Valve With Optional Isolation Valve Without Optional Isolation Valve With Optional Isolation Valve Without Optional Isolation Valve With Optional Isolation Valve Without Optional Isolation Valve With Optional Isolation Valve Without Optional Isolation Valve COOLER VIEW A C A C A C A C B D CONDENSER VIEW E E E E E E E E F F COOLER NO. VALVES 1 2 1 2 1 2 1 2 2 4 CONDENSER NO. VALVES 2 2 2 2 2 2 2 2 4 4

34

RELIEF VALVE ARRANGEMENTS

WITH OPTIONAL ISOLATION OF DISCHARGE AND COOLER

a19-1497ef

a19-1496ef
A B FRAME 7, 8

FRAME 1-6

WITHOUT OPTIONAL ISOLATION OF DISCHARGE AND COOLER

a19-1498ef
C FRAME 1-6

a19-1499ef
D FRAME 7, 8

CONDENSER RELIEF VALVE ARRANGEMENT WITH OR WITHOUT OPTIONAL ISOLATION

a19-1500ef

a19-1501ef

E FRAME 1-6

F FRAME 7, 8

35

Application data (cont)

Vent and drain connections
Nozzle-in head waterboxes have vent and drain connections on covers. Marine waterboxes have vent and drain connections on waterbox shells. Provide high points of the chiller piping system with vents and the low points with drains. If shutoff valves are provided in the main water pipes near the unit, a minimal amount of system water is lost when the heat exchangers are drained. This reduces the time required for drainage and saves on the cost of re-treating the system water. It is recommended that pressure gages be provided at points of entering and leaving water to measure pressure drop through the heat exchanger. Gages may be installed as shown in Pressure Gage Location table. Pressure gages installed at the vent and drain connections do not include nozzle pressure losses. Use a reliable differential pressure gage to measure pressure differential when determining water flow. Regular gages of the required pressure range do not have the accuracy to provide accurate measurement of flow conditions.
PRESSURE GAGE LOCATION
NUMBER OF PASSES 1 or 3 2 GAGE LOCATION (Cooler or Condenser) One gage in each waterbox Two gages in waterbox with nozzles

Relief-valve discharge piping size should be calculated per ASHRAE 15, latest edition, code using the tabulated C factors for each vessel shown in the table below.
19XR RELIEF VALVE DISCHARGE PIPE SIZING
HEAT EXCHANGER FRAME SIZE RELIEF VESSEL VALVE FIELD REQUIRED RATED CONNECTION C FACTOR SIZE (FPT) (lb air/Min) C FACTOR (lb air/Min) 30.0 37.6 1 36.0 37.6 1 35.7 37.6 1 43.8 70.8 1 1 /4 49.9 70.8 1 1 /4 50.4 70.8 1 1 /4 57.4 70.8 1 1 /4 53.7 61.1 57.0 64.9 77.0 88.0 87.7 100.3 31.7 38.0 34.0 41.8 47.6 47.1 53.7 51.2 58.3 55.3 63.0 72.3 82.7 80.7 92.3 70.8 70.8 70.8 70.8 141.6 141.6 141.6 141.6 40.4 40.4 37.6 70.8 70.8 70.8 70.8 70.8 70.8 70.8 70.8 141.6 141.6 141.6 141.6 1 1 /4 1 1 /4 1 1 /4 1 1 /4 1 1 /4 1 1 /4 1 1 /4 1 1 /4 1 1 1 1 1 /4 1 1 /4 1 1 /4 1 1 /4 1 1 /4 1 1 /4 1 1 /4 1 1 /4 1 1 /4 1 1 /4 1 1 /4 1 1 /4

ASME stamping
All 19XR heat exchangers are constructed in accordance with ASHRAE (American Society of Heating, Refrigeration, and Air Conditioning Engineers) 15 Safety Code for Mechanical Refrigeration (latest edition). This code, in turn, requires conformance with ASME (American Society of Mechanical Engineers) Code for Unfired Pressure Vessels wherever applicable. Each heat exchanger is ASME U stamped on the refrigerant side of each vessel.

Relief valve discharge pipe sizing

See page 34 for number of relief valves and locations.

10 to 12 15 to 17 20 to 22 30 to 32 35 to 37 40 to 42 45 to 47 50 to 52, COOLER 5A-5C 55 to 57, 5F-5H 60 to 62 65 to 67 70 to 72 75 to 77 80 to 82 85 to 87 10 to 12 15 to 17 20 to 22 30 to 32 35 to 37 40 to 42 45 to 47 50 to 52, CONDENSER 5A-5C 55 to 57, 5F-5H 60 to 62 65 to 67 70 to 72 75 to 77 80 to 82 85 to 87

Carrier further recommends that an oxygen sensor be installed to protect personnel. Sensor should be able to sense the depletion or displacement of oxygen in the machine room below 19.5% volume oxygen per ASHRAE 15, latest edition.

36

Design pressures
Design and test pressures for heat exchangers are listed below.
DESIGN AND TEST PRESSURES
19XR PRESSURES Leak Test at Design Pressure* Hydrostatic Proof Test* *Nitrogen/Helium. SHELL SIDE (Refrigerant) psig kPa 185 1276 204 1407 STANDARD TUBE SIDE (Water) psig kPa 150 1034 195 1344 OPTIONAL TUBE SIDE (Water) psig kPa 300 2068 390 2690

HEAT EXCHANGER MATERIAL SPECIFICATIONS

ITEM Shell Tube Sheet Condenser/Cooler Waterbox Cover Condenser/Cooler Waterbox Shell Tubes Discharge/Suction Pipe Flanges LEGEND ASME American Society of Mechanical Engineers HR Hot Rolled MATERIAL HR Steel HR Steel HR Steel HR Steel Finned Copper Steel Steel SPECIFICATION ASME SA516 GR .70 ASME SA516 GR .70 ASME SA516 GR .70, SA-36, or SA-285 GRC ASME SA675 GR .60, SA-516 GR70, or SA-181 CL70 ASME SB359 ASME SA106 GRB ASME SA105

Insulation Factory insulation (optional)

The factory insulation option for the 19XR chiller includes the following areas: cooler (not including waterbox); suction line up to the compressor suction housing; compressor motor and motor cooling return lines; several small oil cooling and oil return system lines, the liquid line, and the float chamber. Optional factory insulation for the 19XRV chiller is available for the evaporator shell and tube sheets, suction elbow, compressor motor, motor refrigerant drain line(s) and VFD refrigerant drain lines (19XRV units only). Insulation applied at the factory is 3/4 in. (19 mm) thick and has a thermal conductivity K value of (0.28 Btu- in)/ hr- f2- F [(0.0404 W)/(m C)]. Insulation conforms with Underwriters Laboratories (UL) Standard 94, Classification 94HBF.
MINIMUM FIELD-INSTALLED INSULATION REQUIREMENTS
CHILLER HEAT EXCHANGER SIZE 10-12 15-17 20-22 30-32 35-37 40-42 45-47 50-52, 5A-5C 55-57, 5F-5H 60-62 65-67 70-72 75-77 80-82 85-87 INSULATION* m2 ft2 75 6.9 85 7.9 100 9.3 125 11.7 135 12.6 155 14.4 170 15.8 170 15.8 185 17.2 185 17.2 205 19.1 260 24.2 295 27.4 310 28.8 355 32.9

19XR

*Factory installed as shown on page 38.

37

Application data (cont)

Insulation at jobsite As indicated in the Condensation vs Relative Humidity table, the factory insulation provides excellent protection against condensation under most operating conditions. If temperatures in the equipment area exceed the maximum design conditions, extra insulation is recommended. If the machine is to be field insulated, obtain the approximate areas from the Minimum Field-Installed Insulation Requirements table. Insulation of waterbox is made only in the field and this area is not included in Minimum Field-Installed Insulation Requirements table. When insulating the covers, allow for service access and removal of covers. To estimate waterbox cover areas refer to certified drawings. High humidity jobsite locations may require field supplied and installed insulation on the float chamber, suction housing, and the lower half of the condenser.
CONDENSATION VS RELATIVE HUMIDITY*
AMOUNT OF CONDENSATION None Slight Extensive ROOM DRY-BULB TEMP 80 F (27 C) 90 F (32 C) 100 F (38 C) % Relative Humidity 80 76 70 87 84 77 94 91 84

*These approximate figures are based on 35 F (1.7 C) saturated suction temperature. A 2 F (1.1 C) change in saturated suction temperature changes the relative humidity values by 1% in the same direction.

19XR FACTORY-INSTALLED INSULATION AREA

a19-1563ef

a19-1564ef

38

Guide specifications
Packaged Hermetic Centrifugal Liquid Chiller
HVAC Guide Specifications 19XR, XRV Size Range: 19XR 200 to 1500 Tons (703 to 5275 kW) Nominal 19XRV 200 to 1450 Tons (703 to 5100 kW) Nominal Carrier Model Number: 19XR,XRV Part 1 General 1.01 SYSTEM DESCRIPTION A. Microprocessor-controlled liquid chiller shall use a single stage, semi-hermetic centrifugal compressor using refrigerant HFC-134a. B. If a manufacturer proposes a liquid chiller using HCFC-123 refrigerant, then the manufacturer shall include in the chiller price: 1. A vapor activated alarm system shall be capable of responding to HCFC-123 levels of 10 ppm Allowable Exposure Limit (AEL). 2. External refrigerant storage tank and pumpout unit. 3. Zero emission purge unit capable of operating even when the chiller is not operating. 4. Back-up relief valve to rupture disk. 5. Chiller pressurizing system to prevent leakage of noncondensables into chiller during shutdown periods. 6. Plant room ventilation. 1.02 QUALITY ASSURANCE A. Chiller performance shall be rated in accordance with ARI Standard 550/590, latest edition. B. Equipment and installation shall be in compliance with ANSI/ASHRAE 15 (latest edition). C. Cooler and condenser refrigerant side shall include ASME U stamp and nameplate certifying compliance with ASME Section VIII, Division 1 code for unfired pressure vessels. D. Chiller shall be designed and constructed to meet UL and UL, Canada requirements and have labels appropriately affixed. E. Centrifugal compressor impellers shall be dynamically balanced and over-speed tested by the manufacturer at a minimum of 120% design operating speed. Each compressor assembly shall undergo a mechanical run-in test to verify vibration levels, oil pressures, and temperatures are within acceptable limits. Each compressor assembly shall be proof tested at a minimum 204 psig (1406 kPa) and leak tested at 185 psig (1276 kPa) with a tracer gas mixture. F. Entire chiller assembly shall be proof tested at 204 psig (1406 kPa) and leak tested at 185 psig (1276 kPa) with a tracer gas mixture on the refrigerant side. The water side of each heat exchanger shall be hydrostatically tested at 1.3 times rated working pressure. G. Prior to shipment, the chiller automated controls test shall be executed to check for proper wiring and ensure correct controls operation. H. On chillers with unit-mounted compressor motor starter or VFD (variable frequency drive), the chiller and starter/VFD shall be factory wired and tested together to verify proper operation prior to shipment. 1.03 DELIVERY, STORAGE AND HANDLING A. Unit shall be stored and handled in accordance with manufacturer's instructions. B. Unit shall be shipped with all refrigerant piping and control wiring factory installed. C. Unit shall be shipped charged with oil and full charge of refrigerant HFC-134a or a nitrogen holding charge as specified on the equipment schedule. D. Unit shall be shipped with firmly attached labels that indicate name of manufacturer, chiller model number, chiller serial number, and refrigerant used. E. If the chiller is to be exported, the unit shall be sufficiently protected from the factory against sea water corrosion to be suitable for shipment in a standard open top, ocean shipping container (19XR, 19XRV heat exchanger frames 1 through 6 only). 1.04 WARRANTY Warranty shall include parts and labor for one year after start-up or 18 months from shipment, whichever occurs first. A refrigerant warranty shall be provided for a period of five years. Part 2 Products 2.01 EQUIPMENT A. General: Factory assembled, single piece, liquid chiller shall consist of compressor, motor, starter or variable frequency drive, lubrication system, cooler, condenser, initial oil and refrigerant operating charges, microprocessor control system, and documentation required prior to start-up. An optional compressor motor starter or VFD can be mounted on the chiller, wired, and tested by the chiller manufacturer. B. Compressor: 1. One centrifugal compressor of the high performance, single-stage type. 2. Compressor, motor, and transmission shall be hermetically sealed into a common assembly and arranged for easy field servicing. 3. Internal compressor parts must be accessible for servicing without removing the compressor base from the chiller. Connections to the compressor casing shall use O-rings instead of gaskets to reduce the occurrence of refrigerant leakage. Connections to the compressor shall be flanged or bolted for easy disassembly. 39

Guide specifications (cont)

4. All sensors shall have quick disconnects to allow replacement of the sensor without replacement of the entire sensor wire. Pressure transducers shall be capable of field calibration to ensure accurate readings and to avoid unnecessary transducer replacement. Transducers shall be serviceable without the need for refrigerant charge removal or isolation. 5. Transmission shall be single ratio, single helical, parallel shaft speed increaser. Gears shall conform to AGMA Standards, Quality II. 6. Journal bearings shall be of the steel backed babbitt lined type. Aluminum journal bearings are not acceptable. The thrust bearing shall be tilting pad or rolling element type. 7. Centrifugal compressors shall use variable inlet guide vanes to provide capacity modulation while also providing pre-whirl of the refrigerant vapor entering the impeller for more efficient compression at all loads. 8. Centrifugal compressors shall be provided with a factory-installed lubrication system to deliver oil under pressure to bearings and transmission. Included in the system shall be: a. Hermetic driven rotary vane oil pump with factory-installed motor contactor with overload protection. b. Refrigerant-cooled oil cooler. Water-cooled oil coolers are not acceptable. c. Oil pressure regulator. d. Oil filter with isolation valves to allow filter change without removal of refrigerant charge. e. Oil sump heater controlled from unit microprocessor. f. Oil reservoir temperature sensor with main control center digital readout. g. When factory-mounted compressor motor starter or VFD is provided, all wiring to oil pump, oil heater, and controls shall be prewired in the factory. h. Compressor shall be fully field serviceable. Compressors which must be removed and returned to the factory for service shall be unacceptable. C. Motor: 1. Compressor motor shall be of the semihermetic, liquid refrigerant cooled, squirrel cage, induction type suitable for voltage shown on the equipment schedule. 2. If an open drive motor is provided, a compressor shaft seal leakage containment system shall be provided: a. An oil reservoir shall collect oil and refrigerant that leaks past the seal. b. A float device shall be provided to open when the reservoir is full, directing the refrigerant/oil mixture back into the compressor housing. c. A refrigerant sensor shall be located next to the open drive seal to detect leaks. 3. Motors shall be suitable for operation in a refrigerant atmosphere and shall be cooled by atomized refrigerant in contact with the motor windings. 4. Motor stator shall be arranged for service or removal with only minor compressor disassembly and without removing main refrigerant piping connections. 5. Full load operation of the motor shall not exceed nameplate rating. 6. One motor winding temperature sensor (and one spare) shall be provided. 7. Should the mechanical contractor choose to provide a chiller with an open motor instead of the specified semi-hermetic motor, the contractor shall install additional cooling equipment to dissipate the motor heat as per the following formula: Btuh = (FLkW motor) (0.05) (3413) Btuh = (FLkW motor) (171) and, alternately Tons = Btuh / 12,000 The additional piping, valves, air-handling equipment, insulation, wiring, switchgear changes, ductwork, and coordination with other trades shall be the responsibility of the mechanical contractor. Shop drawings reflecting any changes to the design shall be included in the submittal, and incorporated into the final as-built drawings for the project. 8. Also, if an open motor is provided, a mechanical room thermostat shall be provided and set at 104 F (40 C). If this temperature is exceeded, the chillers shall shut down and an alarm signal shall be generated to the central Energy Management System (EMS) display module prompting the service personnel to diagnose and repair the cause of the over temperature condition. The mechanical contractor shall be responsible for all changes to the design, including coordination with temperature control, electrical and other trades. In addition, the electrical power consumption of any auxiliary ventilation and/or mechanical cooling required to maintain the mechanical room conditions stated above shall be considered in the determination of conformance to the scheduled chiller energy efficiency requirement. D. Cooler and Condenser: 1. Cooler shall be of shell and tube type construction, each in separate shells. Units shall be fabricated with high-performance tubing, minimum inch steel shell and tube sheets with fabricated steel waterboxes.

40

a. Waterbox shall be nozzle-in-head waterbox (150 psig). b. Waterbox shall have standard Victaulic grooves. 2. Condenser shall be of shell and tube type construction, each in separate shells. Units shall be fabricated with high-performance tubing, minimum inch steel shell and tube sheets with fabricated steel waterboxes. a. Waterbox shall be nozzle-in-head (150 psig). b. Waterbox shall have standard Victaulic grooves. 3. Waterboxes shall have vents, drains, and covers to permit tube cleaning within the space shown on the drawings. A thermistor type temperature sensor with quick connects shall be factory installed in each water nozzle. 4. Tubes shall be individually replaceable from either end of the heat exchanger without affecting the strength and durability of the tube sheet and without causing leakage in adjacent tubes. 5. Tubing shall be copper, high-efficiency type, with integral internal and external enhancement unless otherwise noted. Tubes shall be nominal 3/4-in. OD with nominal wall thickness of 0.025 in. measured at the root of the fin at the enhanced areas and nominal wall thickness of 0.049 in. where the tubes are in contact with the end tube sheets unless otherwise noted. Tubes shall be rolled into tube sheets and shall be individually replaceable. Tube sheet holes shall be double grooved for joint structural integrity. 6. Cooler shall be designed to prevent liquid refrigerant from entering the compressor. Devices that introduce pressure losses (such as mist eliminators) shall not be acceptable because they are subject to structural failures that can result in extensive compressor damage. 7. The condenser shell shall include a FLASC (Flash Subcooler) which cools the condensed liquid refrigerant to a reduced temperature, thereby increasing the refrigeration cycle efficiency. 8. A reseating type pressure relief valve shall be installed on each heat exchanger. If a nonreseating type is used, a backup reseating type shall be installed in series. E. Refrigerant Flow Control: To improve part load efficiency, liquid refrigerant shall be metered from the condenser to the cooler using a float-type metering valve to maintain the proper liquid level of refrigerant in the heat exchangers under both full and part load operating conditions. By maintaining a liquid seal at the flow valve, bypassed hot gas from the condenser to the cooler is eliminated. The float valve chamber shall have a

bolted access cover to allow field inspection and the float valve shall be field serviceable. F. Controls, Safeties, and Diagnostics: 1. Controls: a. The chiller shall be provided with a factory installed and wired microprocessor control center. The control center shall include a 16-line by 40-character liquid crystal display, 4 function keys, stop button, and alarm light. The microprocessor can be configured for either English or SI units. b. All chiller and starter monitoring shall be displayed at the chiller control panel. c. The controls shall make use of non-volatile memory. d. The chiller control system shall have the ability to interface and communicate directly to the building control system. e. The default standard display screen shall simultaneously indicate the following minimum information: 1) date and time of day 2) 24-character primary system status message 3) 24-character secondary status message 4) chiller operating hours 5) entering chilled water temperature 6) leaving chilled water temperature 7) evaporator refrigerant temperature 8) entering condenser water temperature 9) leaving condenser water temperature 10) condenser refrigerant temperature 11) oil supply pressure 12) oil sump temperature 13) percent motor Rated Load Amps (RLA) f. In addition to the default screen, status screens shall be accessible to view the status of every point monitored by the control center including: 1) evaporator pressure 2) condenser pressure 3) bearing oil supply temperature 4) compressor discharge temperature 5) motor winding temperature 6) number of compressor starts 7) control point settings 8) discrete output status of various devices 9) compressor motor starter status 10) optional spare input channels 11) line current and voltage for each phase 12) frequency, kW, kW-hr, demand kW

41

Guide specifications (cont)

g. Schedule Function: The chiller controls shall be configurable for manual or automatic start-up and shutdown. In automatic operation mode, the controls shall be capable of automatically starting and stopping the chiller according to a stored user programmable occupancy schedule. The controls shall include built-in provisions for accepting: 1) A minimum of two 365-day occupancy schedules. 2) Minimum of 8 separate occupied/ unoccupied periods per day. 3) Daylight savings start/end. 4) 18 user-defined holidays. 5) Means of configuring an occupancy timed override. 6) Chiller start-up and shutdown via remote contact closure. h. Service Function: The controls shall provide a password protected service function which allows authorized individuals to view an alarm history file which shall contain the last 25 alarm/alert messages with time and date stamp. These messages shall be displayed in text form, not codes. i. Network Window Function: Each chiller control panel shall be capable of viewing multiple point values and statuses from other like controls connected on a common network, including controller maintenance data. The operator shall be able to alter the remote controllers set points or time schedule and to force point values or statuses for those points that are operator forcible. The control panel shall also have access to the alarm history file of all like controllers connected on the network. j. Pump Control: Upon request to start the compressor, the control system shall start the chilled water pump, condenser water pumps and verify that flows have been established. k. Ramp Loading: A user-configurable ramp loading rate, effective during the chilled water temperature pulldown period, shall control the rate of guide vane opening to prevent a rapid increase in compressor power consumption. The controls shall allow configuration of the ramp loading rate in either degrees/minute of chilled water temperature pulldown or percent motor amps/minute. During the ramp loading period, a message shall be displayed informing the operator that the chiller is operating in ramp loading mode. l. Chilled Water Reset: The control center shall allow reset of the chilled water temperature set point based on any one of the following criteria: 1) Chilled water reset based on an external 4 to 20 mA signal. 2) Chilled water reset based on a remote temperature sensor (such as outdoor air). 3) Chilled water reset based on water temperature rise across the evaporator. m. Demand Limit: The control center shall limit amp draw of the compressor to the rated load amps or to a lower value based on one of the following criteria: 1) Demand limit based on a user input ranging from 40% to 100% of compressor rated load amps. 2) Demand limit based on external 4 to 20 mA signal. n. Controlled Compressor Shutdown: The controls shall be capable of being configured to soft stop the compressor. When the stop button is pressed or remote contacts open with this feature active, the guide vanes shall close to a configured amperage level and the machine shall then shut down. The display shall indicate shutdown in progress. 2. Safeties: a. Unit shall automatically shut down when any of the following conditions occur: (Each of these protective limits shall require manual reset and cause an alarm message to be displayed on the control panel screen, informing the operator of the shutdown cause.) 1) motor overcurrent 2) over voltage* 3) under voltage* 4) single cycle dropout* 5) bearing oil high temperature 6) low evaporator refrigerant temperature 7) high condenser pressure 8) high motor temperature 9) high compressor discharge temperature 10) low oil pressure 11) prolonged surge 12) loss of cooler water flow 13) loss of condenser water flow 14) starter fault *Shall not require manual reset or cause an alarm if auto-restart after power failure is enabled.

42

b. The control system shall detect conditions that approach protective limits and take selfcorrective action prior to an alarm occurring. The system shall automatically reduce chiller capacity when any of the following parameters are outside their normal operating range: 1) high condenser pressure 2) high motor temperature 3) low evaporator refrigerant temperature 4) high motor amps. c. During the capacity override period, a prealarm (alert) message shall be displayed informing the operator which condition is causing the capacity override. Once the condition is again within acceptable limits, the override condition shall be terminated and the chiller shall revert to normal chilled water control. If during either condition the protective limit is reached, the chiller shall shut down and a message shall be displayed informing the operator which condition caused the shutdown and alarm. d. Internal built-in safeties shall protect the chiller from loss of water flow. Differential pressure switches shall not be allowed to be the only form of freeze protection. 3. Diagnostics and Service: A self diagnostic controls test shall be an integral part of the control system to allow quick identification of malfunctioning components. Once the controls test has been initiated, all pressure and temperature sensors shall be checked to ensure they are within normal operating range. A pump test shall automatically energize the chilled water pump, condenser water pump, and oil pump. The control system shall confirm that water flow and oil pressure have been established and require operator confirmation before proceeding to the next test. A guide vane actuator test shall open and close the guide vanes to check for proper operation. The operator manually acknowledges proper guide vane operation prior to proceeding to the next test. In addition to the automated controls test, the controls shall provide a manual test which permits selection and testing of individual control components and inputs. A thermistor test and transducer test shall display on the ICVC (International Chiller Visual Controller) screen the actual reading of each transducer and each thermistor installed on the chiller. All out-ofrange sensors shall be identified.

G.

H.

I.

J.

4. Multiple Chiller Control: The chiller controls shall be supplied as standard with a two chiller lead/lag and a third chiller standby system. The control system shall automatically start and stop a lag or second chiller on a two chiller system. If one of the two chillers on line goes into a fault mode, the third standby chiller shall be automatically started. The two chiller lead/lag system shall allow manual rotation of the lead chiller, include load balancing if configured, and a staggered restart of the chillers after a power failure. Electrical Requirements: 1. Electrical contractor shall supply and install main electrical power line, disconnect switches, circuit breakers, and electrical protection devices per local code requirements and as indicated necessary by the chiller manufacturer. 2. Electrical contractor shall wire the chilled water pump, condenser water pump, and tower fan control circuit to the chiller control circuit. 3. Electrical contractor shall supply and install electrical wiring and devices required to interface the chiller controls with the building control system if applicable. 4. Electrical power shall be supplied to the unit at the voltage, phase, and frequency listed in the equipment schedule. Piping Requirements Instrumentation and Safeties: Mechanical contractor shall supply and install pressure gages in readily accessible locations in piping adjacent to the chiller such that they can be easily read from a standing position on the floor. Scale range shall be such that design values shall be indicated at approximately mid-scale. Gages shall be installed in the entering and leaving water lines of the cooler and condenser. Vibration Isolation: Chiller manufacturer shall furnish neoprene isolator pads for mounting equipment on a level concrete surface. Start-up: 1. The chiller manufacturer shall provide a factorytrained representative, employed by the chiller manufacturer, to perform the start-up procedures as outlined in the Start-up, Operation and Maintenance manual provided by the chiller manufacturer. 2. Manufacturer shall supply the following literature: a. Start-up, operation and maintenance instructions. b. Installation instructions. c. Field wiring diagrams. d. One complete set of certified drawings.

43

Guide specifications (cont)

K. Special Features: 1. Soleplate Package Accessory: Unit manufacturer shall furnish a soleplate package consisting of soleplates, jacking screws, leveling pads, and neoprene pads. 2. Spring Isolators Accessory: Field furnished and selected for the desired degree of isolation. 3. Spare Sensors with Leads Accessory: Unit manufacturer shall furnish additional temperature sensors and leads. 4. Sound Insulation Kit Accessory: Unit manufacturer shall furnish a sound insulation kit that covers (select): a. The compressor discharge pipe. b. The compressor housing and motor housing. c. The condenser shell and suction line. Blanket construction shall allow for installation and removal with out the use of tape or caulk. Insulation material shall be 11 lb/cu ft fiberglass. Insulation design shall accommodate temperature and pressure probes, gages, tubing, piping, and brackets. An extended 2-in. wide vinyl flap shall cover all exposed seams, thereby minimizing any potential noise leaks. An aluminum nameplate shall be riveted to each blanket piece. Each tag shall be embossed or etched with lettering indicating piece location, description, size, and tag number sequence. 5. Stand-Alone Pumpout Unit Accessory: A free-standing pumpout shall be provided. The pumpout unit shall use a hermetic reciprocating compressor with water-cooled condenser. Condenser water piping, 3-phase motor power shall be installed at the jobsite by the installing contractor. 6. Separate Storage Tank and Pumpout Unit Accessory: A free-standing refrigerant storage tank and pumpout unit shall be provided. The storage vessels shall be designed per ASME Section VIII Division 1 code with 150 psig (1034 kPa) design pressure. Double relief valves per ANSI/ ASHRAE 15, latest edition, shall be provided. The tank shall include a liquid level gage and pressure gage. The pumpout shall use a hermetic reciprocating compressor with water cooled condenser. Condenser water piping and 3-phase motor power shall be installed at the jobsite by the installing contractor. 7. Building Control System Interface (LON) Accessory: The chiller control system shall have the ability to interface and communicate directly to the building control using a LON-based system. The 8. LonWorks Carrier Translator shall output data in standard LON profiles. Refrigerant Charge: The chiller shall ship from the factory fully charged with R-134a refrigerant and oil. Thermal Insulation: Unit manufacturer shall insulate the cooler shell, economizer low side compressor suction elbow, motor shell and motor cooling lines. Insulation shall be 3/4 in. (19 mm) thick with a thermal conductivity not exceeding 0.28 (Btu in.)/hr ft2 F and shall conform to UL standard 94, classification 94 HBF. Automatic Hot Gas Bypass: Hot gas bypass valve and piping shall be factory furnished to permit chiller operation for extended periods of time. Cooler and Condenser Tubes: Contact local Carrier representative for other tube offerings. Cooler and Condenser Passes: Unit manufacturer shall provide the cooler and/ or condenser with 1, 2 or 3 pass configuration on the water side. Nozzle-In-Head, 300 psig (2068 kPa): Unit manufacturer shall furnish nozzle-in-head style waterboxes on the cooler and/or condenser rated at 300 psig (2068 kPa). Marine Waterboxes, 150 psig (1034 kPa): Unit manufacturer shall furnish marine style waterboxes on cooler and/or condenser rated at 150 psig (1034 kPa). Marine Waterboxes, 300 psig (2068 kPa): Unit manufacturer shall furnish marine style waterboxes on cooler and/or condenser rated at 300 psig (2068 kPa). Flanged Water Nozzles: Unit manufacturer shall furnish standard flanged piping connections on the cooler and/ or condenser. Hinges: Unit manufacturer shall furnish hinges on waterboxes to facilitate tube cleaning. Pumpout Unit: A refrigerant pumpout system shall be installed on the chiller. The pumpout system shall include a hermetic compressor and drive, piping, wiring, and motor. Optional Compressor Discharge Isolation Valve and Liquid Line Ball Valve: These items shall be factory installed to allow isolation of the refrigerant charge in the condenser for servicing the compressor.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

44

20. Optional Low-Voltage Unit-Mounted Starter (Not available on chiller heat exchanger size 8): An optional reduced voltage wye-delta or solidstate starter shall be supplied. The compressor motor starter shall be factory mounted, wired and tested prior to shipment by the chiller manufacturer. Customer electrical connection for compressor motor power shall be limited to main power leads to the starter, and wiring water pumps and tower fans to the chiller control circuit. a. NEMA 1 enclosure with integral fan cooling and lockable hinged doors. b. Main power disconnect (non-fused type). c. Capability to start and stop chiller, pumps and tower fans. d. 3 kva control/oil heater transformer. e. Branch circuit breaker to provide power for oil pump. f. Branch circuit breaker to provide power for for control power and oil heater. g. The following standard features: 1) Phase loss 2) Phase reversal 3) Phase imbalance 4) 3-phase ground fault 5) Low voltage phase to phase and phase to ground 6) Medium voltage phase to ground 7) Current overload 8) Current flow while stopped 9) 3-phase under/over voltage 10) 3-phase digital ammeter/voltmeter 11) Microprocessor based overload trip protection 12) Watts 13) Power factor 14) Frequency 15) Watt demand 16) Watt hour h. Optional solid-state starter (not available on chiller heat exchanger size 8) shall provide stepless compressor motor acceleration. The starter shall include 6 silicon controlled rectifiers (SCRs) with integrally mounted bypass once the motor has achieved full voltage and speed. The starter shall also display the following: 1) Starter On 2) Run (up to voltage) 3) Phase Correct 4) Over Temperature Fault 5) SCR Gates Energized 6) Ground Fault 7) Current Imbalance Fault 8) Shorted SCR

21. Unit-Mounted Variable Frequency Drive (VFD) with Built-in Harmonic Filter (LiquiFlo2): a. Design: 1) VFD shall be refrigerant cooled, microprocessor based, pulse width modulated (PWM) design. Water-cooled designs are not acceptable. 2) Input and output power devices shall be insulated gate bipolar transistors (IGBTs). 3) Active rectifier shall convert incoming voltage / frequency to DC voltage. Input current and voltage shall be regulated. 4) Transistorized inverter and control regulator shall convert DC voltage to a sinusoidal PWM waveform. 5) Integrated chiller controls shall coordinate motor speed and guide vane position to optimize chiller performance over all chiller operating conditions. 6) Surge prevention and surge protection algorithms shall take action to prevent surge and move chiller operation away from surge. b. Enclosure: 1) Pre-painted unit mounted, NEMA 1 cabinet shall include hinged, lockable doors and removable lifting lugs. 2) VFD shall have a short circuit interrupt and withstand rating of at least 65,000 amps (35,000 amps for 575-v units). 3) Provisions to padlock main disconnect handle in the Off positions shall be provided. Mechanical interlock to prevent opening cabinet door with disconnect in the On position or moving disconnect to the ON position while the door is open shall be provided. 4) Provisions shall be made for top entry of incoming line power cables. c. Heat Sink: 1) The heat sink shall be refrigerant cooled. Heat sink and mating flange shall be suitable for ASME design working pressure of 185 psig. 2) Refrigerant cooling shall be metered by microprocessor control solenoid valve to maintain heat sink temperature within acceptable limits for ambient temperature. 3) Water-cooled heat exchangers requiring cleaning shall not be acceptable. d. VFD Rating: 1) Drive shall be suitable for continuous operation at nameplate voltage 10%. 2) Drive shall be suitable for continuous operation at 100% of nameplate

45

Guide specifications (cont)

amps and 150% of nameplate amps for 5 seconds. 3) Drive shall comply with applicable ANSI, NEMA, UL and NEC standards. 4) Drive shall be suitable for operation in ambient temperatures between 40 and 104 F, 95% humidity (non-condensing) for altitudes up to 6000 feet above sea level. Specific drive performance at jobsite ambient temperature and elevation shall be provided by the manufacturer in the bid. e. User Interface: A single display shall provide interface for programming and display of VFD and chiller parameters. Viewable parameters include: 1) Operating, configuration and fault messages 2) Frequency in hertz 3) Load and line side voltage and current (at the VFD) 4) kW (line and load side) 5) IGBT temperatures f. VFD Performance: 1) VFD Voltage Total Harmonic Distortion (THD) and Harmonic Current Total Demand Distortion (TDD) shall not exceed IEEE-519 requirements using the VFD circuit breaker input terminals as the point of common coupling (PCC). 2) VFD full load efficiency shall meet or exceed 97% at 100% VFD Rated Ampacity. 3) Active rectifier shall regulate unity displacement power factor to 0.99 or higher at full load. 4) Voltage boost capability to provide full motor voltage at reduced line voltage conditions. 5) Soft start, linear acceleration, coast to stop. 6) Base motor frequency shall be either 50 or 60 hertz. Adjustable frequency range from 38 to 60 hertz or 32.5 to 50 hertz. g. VFD Electrical Service (single point power): 1) VFD shall have input circuit breaker with minimum 65,000 amp interrupt capacity. 2) VFD shall have standard 15 amp branch circuit breaker to provide power for chiller oil pump. 3) VFD shall have standard 3 kva control power transformer with circuit breaker provides power for oil heater, VFD controls and chiller controls. 4) The branch oil pump circuit breaker and control power transformer shall be factory wired. 5) Nameplate voltage shall range between 380 to 460 10 percent, 3 phase, 50/ 60 Hz, 2% Hz. h. Discrete Outputs: 115 v discrete contact outputs shall be provided for field wired: 1) Chilled water pump 2) Condenser water pump 3) Alarm status 4) Tower fan low 5) Tower fan high i. Analog Output: An analog (4 to 20 mA) output for head pressure reference shall be provided. This signal shall be suitable to control a 2-way or 3-way water regulating valve in the condenser piping. j. Protection (the following shall be supplied): 1) Under-voltage 2) Over voltage 3) Phase loss 4) Phase reversal 5) Ground fault 6) Phase unbalance protection 7) Single cycle voltage loss protection 8) Programmable auto re-start after loss of power 9) Motor overload protection (NEMA Class 10) k. VFD Testing: VFD shall be factory mounted, wired and tested on the chiller prior to shipment. 22. Unit-Mounted Variable Frequency Drive (VFD) without Built-In Harmonic Filter (LiquiFlo1): a. Design: 1) VFD shall be refrigerant cooled, microprocessor based, pulse width modulated design. Water cooled designs are not acceptable. 2) Output power devices shall be insulated gate bipolar transistors (IGBTs). 3) Converter section with full-wave fixed diode bridge rectifier shall convert incoming fixed voltage/frequency to fixed DC voltage. 4) DC link shall filter and smooth the converted DC voltage. 5) Transistorized inverter and control regulator shall convert fixed DC voltage to a sinusoidal PWM waveform. 6) Integrated controls shall coordinate motor speed and guide vane position to optimize chiller performance over a wide variety of operating conditions. 7) Surge prevention and surge protection algorithms shall take action to prevent

46

b.

c.

d.

e.

f.

surge and move chiller operation away from surge. Enclosure: 1) Pre-painted unit mounted, NEMA 1 cabinet shall include hinged, lockable doors and removable lifting lugs. 2) VFD shall have a short circuit interrupt and withstand rating of at least 100,000 amps. 3) Provisions to padlock main disconnect handle in the Off positions shall be provided. Mechanical interlock to prevent opening cabinet door with disconnect in the On position or moving disconnect to the ON position while the door is open shall be provided. 4) Provisions shall be made for top entry of incoming line power cables. Heat Sink: 1) The heat sink shall be refrigerant cooled. Heat sink and mating flanges shall be suitable for ASME design working pressure of 185 psig. 2) Refrigerant cooling shall be metered by standard TXV controls to maintain heat sink temperature within acceptable limits for ambient temperature. VFD Rating: 1) Drive shall be suitable for nameplate voltage 10%. 2) Drive shall be suitable for continuous operation at 100% of nameplate amps and 150% of nameplate amps for 5 seconds. 3) Drive shall comply with applicable ANSI, NEMA, UL and NEC standards. 4) Drive shall be suitable for operation in ambient temperatures between 40 and 104 F, 95% humidity (non-condensing) for altitudes up to 6000 feet above sea level. Specific drive performance at jobsite ambient temperature and elevation shall be provided by the manufacturer in the bid. User Interface: Displays shall provide interface for programming and display of VFD and chiller parameters. Viewable parameters include: 1) Operating, configuration and fault messages 2) Frequency in hertz 3) Load and line side voltage and current (at the VFD) 4) kW VFD Performance: 1) VFD full load efficiency shall meet or exceed 97% at 100% VFD Rated Ampacity.

g.

h.

i.

j.

k.

2) Displacement Input Power Factor shall meet or exceed 95% soft start, linear acceleration, coast to stop. 3) Base motor frequency shall be either 50 or 60 hertz. Adjustable frequency range from 38 to 60 hertz or 32.5 to 50 hertz. VFD Electrical Service: (single point power): 1) VFD shall have input circuit breaker with minimum 100,000 amp interrupt capacity. 2) VFD shall have standard 15 amp branch oil pump circuit breaker to provide power for chiller oil pump. 3) VFD shall have standard 3 kva control power transformer with circuit breaker provides power for oil heater, VFD controls and chiller controls. 4) The branch oil pump circuit breaker and control power transformer shall be factory wired. 5) Input power shall be 380/480 vac, 10 percent, 3 phase, 50/60 Hz, 2% Hz. Discrete Outputs: 115-v discrete contact outputs shall be provided for: 1) Circuit breaker shunt trip 2) Chilled water pump 3) Condenser water pump 4) Alarm status. Analog Output: An analog (4 to 20 mA) output for head pressure reference shall be provided. This signal shall be suitable to control a 2-way or 3-way water regulating valve in the condenser piping. Protection (the following shall be supplied): 1) Under-voltage 2) Over voltage 3) Phase loss 4) Phase reversal 5) Ground fault 6) Phase unbalance protection 7) Single cycle voltage loss protection 8) Programmable auto re-start after loss of power 9) Motor overload protection (NEMA Class 10) 10) Motor over temperature protection VFD Testing: VFD shall be factory mounted, wired and tested on the chiller prior to shipment.

47

Carrier Corporation Syracuse, New York 13221

3-09

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Section 9 Pg 48 Catalog No. 04-52190003-01 Printed in U.S.A. Form 19XR-8PD Replaces: 19XR-7PD Tab 9a