TCI Operations Training Program - GET: A Production & Equipment Management Tool
TCI Operations Training Program - GET: A Production & Equipment Management Tool
TCI Operations Training Program - GET: A Production & Equipment Management Tool
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Driving
Driving excessive
excessive load load back
back into
into the
the machine
machine will
will
cause
cause itit to
to fail
fail at
at the
the weakest
weakest point
point
••Fatigue
Fatigue
••Components
Componentsnot
notdesigned
designedor
orintended
intendedto
toaccommodate
accommodatethat
thatload
load
3
Condition
Monitoring
= S.O.S
CPH CPT
4
Elements of Wear
Contact
Relative motion
Abrasive
Pressure
5
Operators
Efficient
(Optimal performance)
Reduce Cost per tonne
Coaching
Coaching
Management
Management
Increase Productivity
Competent
&
Certified
Training
Training
New
6
• 992G Tip • D11N Edge System
– Tip change (11)% – Edge system change + 60%
– Tip CPH + 2% – Edge system CPH (68)%
– Fuel burn (70 102 l/hr) + 41% – Fuel burn (109 117 l/hr) + 7%
– Combined CPH + 33% – Combined CPH + 3%
8
Loader Operator Technique
10
11
Excellent
Tips just touching the toe at entering the face
No heel contact
12
No excessive floor cleaning
Don’t reward poor technique!
13
Loader Operator Technique
15
16
Loader Operator Technique
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Loader Operator Technique
Operator training for both loader and hauler to ensure the proper
spotting technique and lift arms do not contact the body
18
Loader Operator Technique
Excessive contact
Excessive clean up
= Excessive GET $
19
20
Graders
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MG Operator Technique
22
Grader
16
• Too fast
• Too much bounce
• Poor finish
• Reduced cutting
edge life
• Could use less cast
angle
• More coverage
per pass
• Helps reduce
speed
• Good tip angle
23
16H
26
Grader
16H
• Recommend
• Optimum pitch for hauls road
maintenance is tip 50 mm ahead
of the toe
• 25 mm cutting edge
Angle
27
of wear denotes the angle of operation (blade pitch)
MG Operator Technique
TOE
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LHEX & HEX Operator Technique
Minimize bucket
ground contact
Minimize bucket ground contact
– Make the tips do the work
Make the tips do the work
29
LHEX & HEX Operator Technique
30
LHEX
31
Dual Radius
Benefits are:
Increased loadability
Reduced wear
32
Reduced maintenance costs
LHEX
5230
33
Wheel Type Dozer Operator Technique
Different to Dozers
Blade Angle:
• Designed to roll, not
carry material
• Back of blade to be
VERTICAL to ground
Sole plate:
• Designed to restrict
penetration and prevent
tire recoil
– Not designed to carry
the blade
• Sole plate to be
horizontal
GET to sit flat on the floor
For road & pit clean up
Blade in float
Pitch in neutral
34
Wheel Type Dozer Operator Technique
35
Inefficient blade
technique
36
37
38 Don’t reward poor operator technique
WTD Dozer
844
• Excessive speed
• Exceeded design envelope
• Mushrooming
• 400o C
39
40
41
Ripper Ripper
Operator
Shank
Technique
Angles
42
Proper Ripping Pass
43
D8
45
46
Excessive Speed
47
• Ripping rework • Increased productivity
• “Island” of coarse materials • Increased availability
• No previous field preparation • Reduced dozer cost
• Low availability • Reduced GET cost
• Poor ergonomic conditions • Reduced machine fatigue
Before After
m/s2
3,00
3,00 x
m/s2
2,50
x 2,50
2,00 y 2,00 y
1,50 z 1,50 z
1,00
1,00
0,50
0,50
14:44:30
14:44:50
14:45:10
14:45:20
14:45:40
14:45:50
14:47:30
14:47:40
14:48:00
14:48:10
14:44:40
14:45:30
14:47:50
14:44:00
14:44:10
14:44:20
14:45:00
14:46:00
14:46:10
14:46:20
14:46:30
14:46:50
14:47:00
14:47:10
14:47:20
14:48:20
14:43:50
14:46:40
0,00
42:00
42:10
42:20
42:30
42:40
42:50
43:10
43:20
43:30
43:40
43:50
44:00
44:10
44:20
44:30
44:40
44:50
45:10
45:20
45:30
45:40
45:50
46:00
41:50
43:00
45:00
46:10
0,00
48
Dozer Operator Technique
50
Dozer Operator Technique
51
• Incorrect shape dozing • Higher productivity
• Using Steering Clutch during operation • Two or more bulldozers on bench
• Low productivity • Safer
• Intense wear of the end bits • Uniform GET wear
• Damage of the blade • Reduced GET usage
Before After
•
52
•
Operator Site Assessment
Implements
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Calvin Day
February 2007
53
Elements to Optimize Equipment Operation
• In Pit supervision
• Production studies
• Operator Site Assessment Tool
• GET condition monitoring
Operations
Maintenance
Tires / Tracks
Maintenance
Tires / Tracks
Production
Production
Fuel
Fuel
54
Operator Techniques
& Your GET
PEBJ0001
Operating
Techniques and Your
Pit Management Tool
GET
PEBJ0001 CD
PEXT9050
56
Question #2
– Under 10 kph
57
Bonus Question …
– Protection
– Penetration
– Performance
– Passion
58
Terima kasih
59