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    Guide Lines For Tooling Design Before Taking For Design

    Uploaded by

    ramprakashchinniah
    The document provides guidelines for tooling design and mistake proofing. It outlines steps to check component drawings, machine specifications, and tolerances before designing tooling. It also describes considerations for designing fixtures such as checking for interference, clamping effectiveness, and chip removal. Mistake proofing should be incorporated by adding pins or projections to prevent incorrect loading of components.

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    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd

    Guide Lines For Tooling Design Before Taking For Design

    Uploaded by

    ramprakashchinniah
    220 views5 pages
    The document provides guidelines for tooling design and mistake proofing. It outlines steps to check component drawings, machine specifications, and tolerances before designing tooling. It also describes considerations for designing fixtures such as checking for interference, clamping effectiveness, and chip removal. Mistake proofing should be incorporated by adding pins or projections to prevent incorrect loading of components.

    Original Title

    TOOL DESIGN Checking Procedures

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    The document provides guidelines for tooling design and mistake proofing. It outlines steps to check component drawings, machine specifications, and tolerances before designing tooling. It also describes considerations for designing fixtures such as checking for interference, clamping effectiveness, and chip removal. Mistake proofing should be incorporated by adding pins or projections to prevent incorrect loading of components.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    220 views5 pages

    Guide Lines For Tooling Design Before Taking For Design

    Uploaded by

    ramprakashchinniah
    The document provides guidelines for tooling design and mistake proofing. It outlines steps to check component drawings, machine specifications, and tolerances before designing tooling. It also describes considerations for designing fixtures such as checking for interference, clamping effectiveness, and chip removal. Mistake proofing should be incorporated by adding pins or projections to prevent incorrect loading of components.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    of 5

    Tooling Design Guide

    GUIDE LINES FOR TOOLING DESIGN BEFORE TAKING FOR DESIGN

    CHECK FOR Request for design Component drawing-suffix and date of the drawing should be same as in the request Process sheet tage drawing if an! Forging"Casting drawing #achine tool in which option to be carried out - detail and m"c capacit! chart Catalogues of tools to be used " equipment$ used during that option li%e chuc%& dial& 'aws etc$ (etails regarding wor% area con)e!or height etc$

    WHILE DESIGNING *he component drawing and process sheets to be carefull! studied$ Components geometric tolerances"dimensional tolerances"specified dimensions - to be studied carefull!& with process and m"c tool " tooling used$ + rough s%etch of the 'ig " tooling to be prepared and discuss with process partner$ Chec% component drawing for pro'ection first angle"third angle$ Component )iews in 'ig"fixture to be corrected to third angle onl!$ Component"'ig"fixture"tooling"cutters are to be drawn to scale onl!$ tud! the capacit! of the machine tool& 'ig"fixture are to be in wor%ing range in between max"min$ Chec% for fouling of 'ig"fixture"tooling"tool with m"c tool$ Chec% cutter in min"max position& fouling with m"c tool& other tooling& 'ig"fixture$ Chec% - stro%e of the tool& remo)al of tool from holder in wor%ing position$ Chec%-remo)al of component from 'ig"fixture with tooling$ ,f more than one cutting tool is used ma%e a tool la!out to chec% the abo)e$ #ar% tool"toolings numbers that are used along with the 'ig"fixture for that opn$ -e)els are to be mar%ed for 'ig"fixture"tooling as well as for component .Ref process sheet or stage drawing for component dimensions at that stage/ Chec%-locations& butting and seating faces as specified in the process sheet$

    Chec%-loading"unloading of component& easiness& hindrances& fouling while indexing& rotating& mo)ing& hand clearance& opening and closing of clamps etc$ +ss!$ fixtures"welding fixtures-chec% for remo)al of component from fixture after completion of operation$ *urning fixtures-chec% for balancing with component& loosening of elements while rotating$ Chec%-effecti)eness of clamping& )ibration& dampening$ Chec% - chip remo)al& chip flow$ 0hene)er necessar! introduce fool proof pins such that component can be loaded on one position onl!$ +fter drawing 1eneral +ss!$ get the appro)al of the concerned Process partner.$ Chec%-machining and ass!$ of elements$ +s far as possible std elements are to be used$ Chec%-'ig boring dimensions$ Chec%-dimensions to be shown in 1+& critical dimensions on ass!$ ,f more than one sheet is required to draw 1+ and elements use same si2e sheets onl! ne)er use different si2es of sheets for the same 'ig"tooling$ Chec%-ser)icing and replacement of elements$ Chec%-geometrical and dimensional tolerances$ Chec%-material and heat treatment notes for elements$ Ref enclosure for materials for elements$ Chec% slots for using with m"c tools& lifting hoo%s and handling pro)isions$ Component correct part number with issue number and date .as in design request/ is to be incorporated in the 'ig"fixture"tooling drawing$ 0rite the 'ig"fixture"tooling number in the process sheet in the appropriate place$ 0rite below the border line ref 'ig"tooling number if an!$ Rigid coupling de)ice must be pro)ided while designing -ift and turn o)er de)ices$ -ifting *ac%les must be fixed permanentl! fastened with components$ 3"4 GENERAL INSTRUCTIONS FOR STANDARDISATION +ll dimensions should be in mm onl!$ +s far as possible the locating bun%s and locating pins are to be standardi2ed in all 'igs of the same component as far as possible to be screwed with push fit and not to be press fitted$

    1uide bushes& liner bushes-as far as possible should confirm to is standards$ -iner bushes with collar to be used as far as possible$ lip bushes-internal dia of bush for reamer 15 and for drill F6"16$ ,n inspection fixtures bushes are to be screwed with push fit .max clearance of 7$778 on dia with mating holes/$ +ll parts to be blac%ened$

    GUIDELINES FOR MISTAKE PROOFING IN IG AND TOOL DESIGN tud! the component drawing for the particular operation$ Chec%-can the component be loaded in the 'ig"fixture in more than one position$ ,f so& chec% for fouling with an! part of 'ig"fixture& m"c tool& cutting tool& during operation& can cause damage to cutting tool& m"c tool& fixture during operation& will the component after completion of operation be incorrect requiring rewor% or to be scrapped when gets loaded in other than desired position in the fixture$ ,f so mista%e proofing is to be pro)ided in the form of pins"pro'ections"or an! other elements which will obstruct and pre)ent loading the component other than the desired orientation$

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