CG20

Engine & Genset Controller Unit

Operation Manual
Headquarter: 177 route d'Ottrott, 67210 Obernai, France Tel: +33 (0)9 50 24 67 99 Fax: +33 (0)9 55 24 67 99
Operating Su!idiarie! Fran"e : 1 Rue Gambrinus Parc de la Brasserie 67190 Mutzi France
Tel: +33 3 ## 97 97 46 Fax: + 33 3 ## 6$ 50 4#
Operating Su!idiarie! %&ina: !n"ele# at Room1711, Bld21 $%$& '(en#u Road, '!P 'uz(ou, )iansu Pro*ince, +(ina ,21$027-
Tel: +#6'5$2'69$7 3665 Fax: + #6'5$2'69$7 366$
(e!ite : )))*regulpr+"e!!*"+, -',ail : in.+/regulpr+"e!!*"+,
0r+te"ti+n Fun"ti+n!
-ngine .ail t+ !tart
.nine tries % times to start
-ngine 1+) Oil 0re!!ure 0r+te"ti+n
'(utdo/n acti*ated a0ter % seconds
Oil Pressure '/itc( 12"e 3O or 3+
2uxiliar3 S&utd+)n
'(utdo/n acti*ated a0ter % seconds dela2 b2 3O
contact
-ngine Hig& (ater te,perature 0r+te"ti+n
'(utdo/n acti*ated a0ter % seconds dela2 b2 3O
contact
-ngine O4er'!peed 0r+te"ti+n
'(utdo/n acti*ated a0ter % seconds
$04z acti*ated at $$ 4z 5 604z acti*ated at 66 4z
-ngine 5nder'Speed 0r+te"ti+n
'(utdo/n acti*ated a0ter $ seconds
$04z acti*ated at 6$ 4z 5 604z acti*ated at $6 4z
6+ Speed Signal 0re!ent 0r+te"ti+n
'(utdo/n acti*ated a0ter $ seconds ,MP7 use onl2-
7"+n 8e.eren"e Tale
0&3!i"al 9i,en!i+n!
:+unting 0attern
7n!talling 0anel
CG20 2
(28676;
9i!"+nne"t all ele"tri" p+)er t+ t&e
,a"&ine e.+re in!tallati+n*
0+tenti+,eter! < 9ip S)it"&e! 9etail
2d=u!t,ent!
On t(e bac8 o0 t(e +G20 /e (a*e 0i*e ad9ustment "ots t(at
modi02 time dela2 0unctions:
2: -ngine 0re'Heat ;<d9ustable 0rom 2 to %0sec=
>: -nergi?ed t+ STO0 ;<d9ustable 0rom 1 to 1$sec=
%: -ngine %++l'd+)n ;<d9ustable 0rom 0 to %00sec=
9: Starter %ran@ing ti,e ;<d9ustable 0rom 1 to 1$sec=
-: -ngine 7dle (;+4ern+r) ;<d9ustable 0rom 0 to %00sec=
Fun"ti+n Setting
<lso !n t(e bac8, t(e +G20 /e (a*e si# di" > s/itc(es t(at
set s"eci0ic /or8in "arameters:
S( $Oil 0re!!ure S)it"& 5!ed .+r %ran@ 9i!"+nne"t
O6 5 ?isable OFF 5 .nable
S( 2Oil 0re!!ure S)it"& T3pe
O6 5 3ormal O"en OFF 5 3ormall2 +lose
S( 3-ngine St+p Setting
O6 5 .nerize to 'tart OFF 5 .nerize to '1OP
S(4: ;enerat+r Frequen"3 (7gn+re i. it i! a (ater 0u,p)
O6 5 $04z OFF 5 604z
S( 5:05 Setting
O6 5 .nable ,used to Proram '"eed-
OFF 5 ?isable
S( 6Speed Signal T3pe
O6 5 7se MP7 0or s"eed sensin
OFF 5 7se <+ enerator 0re@uenc2 0or s"eed sensin
1a,p Te!t Fun"ti+n
<""l2in batter2 ,A- sinal to terminal 1 ,Bam" 1est
1erminal- t(e
+G20 turns on all t(e 0ront "anel B.?s and annunciator
lam"s:
5!ing )it& :05
!0 2ou use t(e MP7 0or s"eed sensin instead o0 t(e enerator
0re@uenc2 2ou must set ,'/itc( 6 to O3-, and de"endin on
0l2/(eel size ,di00erent enerators (as a di00erent MP7
0re@uencies-: 1(is nominal 0re@uenc2 M7'1 be set F!R'1:
!t is eas2, i0 2ou 0ollo/ t(e "rocedure belo/:
Step $Mo*e '/itc(es $ C 6 to DO3E be0ore startin enine:
CG20 %
Spe"i.i"ati+n
7T-:
1erminals ?etail
T-ST Operati+n
1o initiate a start se@uence mo*es t(e e#ternal tole s/itc(
to t(e on 1.'1 ,Manual 'tart- "osition:
Fir!t, t(e "re5(eat timer beins b2 enerizin terminal 12: !0
Pre54eat is not uses, sim"le no not use t(is terminal:
Se"+nd, t(e .nine Fuel 'olenoid enerizes terminal 11,
and idle terminals 22:
T&ird, a0ter a 1 sec: dela2, t(e starter motor enerizes, and
t(e enine cran8s 0or t(e duration o0 t(e cran8 timer:
F+urt&, a0ter t(e enine ,start > 0ires-, t(e starter motor
disenaed and loc8ed out b2 usin t(e 1F 4ertz sinal
0rom t(e enerator or t(e sinal 0rom t(e MP7: <lternati*el2,
t(e oil "ressure s/itc( can ser*e as an additional bac8 u"
cran8 disconnect:
Fi.t&, a0ter t(e enine 0ires and i0 t(e .nine !dle o"tion is
used, t(e .3G!3. R733!3G B.? /ill continuous 0las(in
in idle indicatin t(e status is !?B.: ,!0 enine idle is not
used G set ad9ustment, H.H 0ull countercloc8/ise-:
Sixt&, i0 t(e enine does not start t(e 0irst time t(e module
/ill tr2 aain to start t(e enine 2 more times and sto" a0ter
t(e t(ird tr2:
Se4en, a0ter t(e enerator starts, t(e module allo/s Oil
Pressure, .nine 1em"erature and enine s"eed to
stabilize /it(out trierin an2 0aults 0or 20 seconds:
Mo*in t(e tole s/itc( to t(e OFF "osition, 'to"s t(e
enine immediatel2:
2ut+,ati" (8e,+te Start) Operati+n
!n t(e D<71OE mode, t(e +G20 control module monitors
in"ut terminals F C 9 0or a DR.MO1. '1<R1E sinal: '(ould
a DR.MO1. '1<R1E sinal be detected a start se@uence
similar to "re*ious manual start c2cle is initiated:
Remo*in t(e Remote 'tart sinal automatic acti*ates t(e
+ool ?o/n 1imer and a0ter t(e +ool ?o/n ends, t(e Fuel
'olenoid is ,de5enerized or enerized as t(e case ma2 be-
brinin t(e enerator or enine to a com"lete sto":
'(ould t(e Remote start sinal be re5acti*ated durin t(e
coolin do/n "eriod, t(e set /ill immediatel2 return to
normal o"eration:
OFF Operati+n
1(e OFF "osition "laces t(e module into its 'to" or Reset
mode:
!n R.'.1 mode t(e o"erator must clear an2 0ault
conditions:
'electin OFF /(en t(e enine is runnin automaticall2
'1OP' t(e enerator: 1(e 0uel su""l2 /ill be remo*ed and
enine /ill be brou(t to a standstill: '(ould a remote start
sinal be "resent /(ile o"eratin in t(is mode, a remote
start /ill not occur:
CG20 6
(28676;
7. t&e :05 !ignal i! u!ed .+r !peed !en!ing (S)it"& 6 O6)A
ut :05 .requen"3 !et up &a! n+t 3et een "+,pleted t&e
:05 indi"at+r )ill .la!& 8-9 and t&e engine )ill n+t run
under an3 "+nditi+n*
H+)e4erA i. t&e u!er trie! t+ !tart t&e engine a B6+ Speed
SignalC )arning 1-9 )ill "+ntinue t+ .la!& indi"ating t&at
t&e u!er !&+uld repeat t&e !et up +. t&e :05 .requen"3
!etting +r !)it"& t+ generat+r .requen"3 !en!ing*
6OT-
-4en i. t&e generat+r i! exe"uting -ngine %++l
d+)n Ti,erA T&e :+dule pr+te"ti+n !3!te,
re,ain in +perati+n and i. an3 .ailure +""ur!A t&e
,+dule 3pa!!e! t&e -ngine %++ling Ti,er
!&utting d+)n t&e generat+r i,,ediatel3*
CG20 $