Underwater Cutting and Welding Manual
Underwater Cutting and Welding Manual
Underwater Cutting and Welding Manual
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TOC
1 INTRODUCTION
1-1 SCOPE
1-2 UNDERWATER CUTTING OVERVIEW
1-3 UNDERWATER WELDING OVERVIEW
2 UNDERWATER CUTTING
2-1 INTRODUCTION
2-2 OXYGEN-ARC CUTTING
2-2.1 Principles of Operation
2-2.2 Steel-Tubular Electrodes
2-2.3 Electrode Amperage Requirements
2-2.4 Oxygen Requirements
2-2.5 Material Consumption
2-2.6 Oxygen Pressure
2-2.7 Oxygen Purity
2-2.8 Grounding the Work
2-2.9 Steel-Tubular Electrode Cutting Technique (Thick plate)
2-2.10 Steel-Tubular Electrode Cutting Technique (Thin plate)
2-2.11 Piercing Holes in Steel Plate
2-2.12 Steel-Tubular Electrode Cutting Technique (Cast Iron and Non-Ferrou Metals)
3 UNDERWATER WELDING
3-1 INTRODUCTION
3-2 MECHANICAL BARRIERS
3-2.1 Cofferdams and Caissons
3-2.2 Mini-Habitats
3-3 SHIELDED METAL-ARC WELDING
3-4 WET WELDING
3-5 SHIPBUILDING MATERIALS
3-6 MATERIALS USED IN UNDERWATER SHIELDED METAL-ARC WELDING
3-6.1 Underwater Shielded Metal-Arc Welding Electrodes
3-6.2 Tong Test Ammeter
3-6.3 Electrode Polarity
3-7 UNDERWATER WELDING ARCS
3-8 CONDITIONS ADVERSE TO UNDERWATER WELDING
3-9 STRENGTH OF UNDERWATER FILLET WELDS
3-9.1 Parts of a Weld (Definitions)
3-9.2 Fillet Weld
3-9.3 Trial Weld
3-10 SURFACE CLEANING
3-11 JOINT FIT-UP
3-12 UNDERWATER SHIELDED METAL-ARC WELDING TECHNIQUES
3-12.1 Welding Set-Up Procedures
3-12.2 Self-Consuming Technique
3-12.3 Fillet Welding in the Horizontal Position (Self-Consuming Technique)
3-12.4 Welding on Thin Plates
3-13 PROCEDURE FOR REPAIRING SMALL CRACKS
3-13.1 Using a Rectangular Patch
3-13.2 Using a Circular Patch
3-14 POST-DIVE MAINTENANCE