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Atmospheric Distillation Unit-2 (Au-Ii)

1. This document provides operational data and parameters for a refinery's atmospheric distillation unit (AU-2) including feed rates, product yields, equipment parameters, and utility consumption. 2. Key performance indicators are reported such as actual throughput compared to design, and lab results for product qualities. Issues are also noted such as non-functioning flow meters and high skin temperatures on the furnace. 3. The refinery processed over 4500 MT/day of various feedstocks in the AU-2 unit, yielding a slate of products within expected ranges including LPG, gasoline, diesel, and fuel oil. Some equipment was under maintenance.

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rameshkarthik810
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82 views

Atmospheric Distillation Unit-2 (Au-Ii)

1. This document provides operational data and parameters for a refinery's atmospheric distillation unit (AU-2) including feed rates, product yields, equipment parameters, and utility consumption. 2. Key performance indicators are reported such as actual throughput compared to design, and lab results for product qualities. Issues are also noted such as non-functioning flow meters and high skin temperatures on the furnace. 3. The refinery processed over 4500 MT/day of various feedstocks in the AU-2 unit, yielding a slate of products within expected ranges including LPG, gasoline, diesel, and fuel oil. Some equipment was under maintenance.

Uploaded by

rameshkarthik810
Copyright
© © All Rights Reserved
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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ATM

1/14/2015
Unit
AU-2
Reformate K-7
PGH K-9

On stream
days

Design

732

Throughput(MTPD)
Actual
4754.78
450.76
0.00

Products and Routings


Average flow,
Stream
Total, MT/day
% yield
M3/Hr
LPG
6.27
82.77
1.74
ATF
11.59
220.77
4.64
SKO
13.62
267.21
5.62
HSD
32.93
671.73
14.13
K-5 BOTTOM
30.43
547.69
11.52
E-2 GASOLINE
22.23
401.26
8.44
HOT-RCO by flow
58.54
1292.47
27.18
COLD-RCO By flow
26.28
580.31
12.20
Gas Generation
**
9.47
0.20
total
4073.68
85.68
EFORMATE SPLITER AND PGH SECTION
K-7 TOP
6.72
104.80
23.25
K-7 BOTTOM
17.20
297.21
65.94
K-9 TOP
0.00
0.00
K-9 BOTTOM
0.00
0.00
LAB Results
Stream
ATF, Flash/Freezing
LAB IBP/FBP/FP

Desired
40/-50
160/265

Mo shift
40/
//40

EV shift
40/-50
/

E-1 pH

370/6
6.5-7.0

//68
7.0

374//69
6.5

E-2 pH

6.5-7.0

HSD 95%DIST/PP/FP

6.5
7.0

Naphtha after c/w


LPG Weathering (+2C max)

PGH results
Benzene
n-Hexane
MCP
Cyclo Hexane

PGH SPEC.
<100 ppmw
46-52 % wt min
10 % wt Max
2 % wt max
Utilities Consumption
MT/day

Utilities
MP Steam
Cooling Water

86.31
18548.54

DM Water
Fuel Oil

273.44
39.76

fuel gas

38888.66

HP Steam/LP steam
Inst. Air

NM3/Hr

Kg of utility /MT crude


18.15
3901.03
57.51
8.36
8.18

FI not available
FI not available

Equipm
EQPT NO.
F-1 Old Soot Blower 3 & 5
F-1 Old Soot Blower 4
F-1 New Soot Blower 6
P-225B
VR drum insulation

Service

Sump Pump

Action by
M/M/D
E/M/D
E/M/D
EMD/MMD
Civil

A
RCO/Crude Flow meters are n
F-

1
2

FLARING CONTROL O
50
45
40
35
Control
30
Valve
25
Opening %
20
15
10
5
0
13/01/2015

13/01/2015

13/01/2015

INDIAN OIL CORPORATION Ltd.


GUJARAT REFINERY
DAILY OPERATING REPORT
ATMOSPHERIC DISTILLATION UNIT-2 (AU-II)
t(MTPD)
Plant Load (%)
Feed Mix (MTPD)
3
Hourly, M /Hr
Feed Mix
195.50
SG
26.31
NG
0.00
BH/LS (Nig)
CRU Drag Stream
Column Parameters
Routings
GRE
ATF
SKO
NAVY
AU-1
AU-1
GHP
GHP
Gas Away

MS Pool
UDEX
PGH TANK
GN POOL
NI shift
43/-50
/
/9/70
6.5

Prefractionator K-1
342.00
2.40
143.00
2.66
270.16
33.03
252.79
1.29

COT, C
Top pressure, kg/cm2
Top temperature, C
Bottom pressure, kg/cm2
Bottom temperature, C
Reflux flow, M3/Hr
Preheat, C
R=L/D

Furnace, F1-K1
Pass flow 1, M3/Hr
Pass flow 2, M3/Hr
O2 analyzer (%)

81.11
86.39

Stack temperature, C
Arch temperature, C

3.30
278.51
757.16

Max skin temperature,C


Press. Drop across APH,kg/cm2

374.45
92.68

7.0

Parameters
COT, C
Top pressure, kg/cm
Top temperature, C

Naptha Stabilizer
Column K-5
186.89
8.00
60.73

g of utility /MT crude


18.15
3901.03
57.51
8.36

Bottom pressure, kg/cm2


Bottom temperature, C
Reflux flow, M3/Hr
Furnace parameters
Stack temperature, C
Arch temperature, C
Max skin temperature,C

8.20
167.32
7.85
F-2
300.24
657.88
174.75

Desalter
Mixing valve pressure, kg/cm2
Inlet temperature, C
DM water flow, M3/Hr
NM /Hr/MT Crude
Desalter Pressure, kg/cm2
Brine quality
Equipment under maintenance
Date of outage
Maintenance Status
18.11.2014
18.11.2014
01.12.2014
16.12.2014
04.12.2014

Draw Temperatures,
0.98
125.88
11.39
13.00
Clear

Remarks
Gear Box Pro
Limit Switch Pr
Limit Switch Pr
Relay Probl

Area of Concerns
rude Flow meters are not working properly which is affecting the Material balance of the unit
F-1, K-2 pass-2 skin 2TI-2379B is 460 Deg C

ARING CONTROL OF K-2 COLUMN

01/2015

13/01/2015

Split Range CV logic


Makeup if CV opening
>50%
Flaring if CV opening
<50%
13/01/2015
14/01/2015
TIME

14/01/2015

14/01/2015

Feed Mix (MTPD)


By Flow
0
1397.42
3329.18
28.18
mn Parameters

By Tank Dip

Last start up
9/30/2011
9/30/2011

1243
3046
4289.00

Main Column (K-2)


COT, C
Top pressure,kg/cm2
Top temperature, C
Bottom pressure, kg/cm2
Bottom temperature, C
Reflux flow, M3/Hr
SKO-CR, M3/Hr
HSD-CR, M3/Hr
Stripping steam, kg/Hr
R=L/D
TOP reflux/K-1 Feed
SKO-CR/K-1 Feed
HSD-CR/K-1 feed
Furnace, F1-K2
Pass flow 1, M3/Hr
Pass flow 2, M3/Hr
O2 analyzer (%)

349.56
0.85
138.04
1.06
332.54
67.98
27.67
18.34
47.24
3.06
0.35
0.14
0.09
186.91
176.49

Stack temperature, C
Arch temperature, C

3.30
278.51
763.94

Max skin temperature, C


Press. Drop across APH,kg/cm2

703.29
9.78

Reformate Spliter
column
K-7
114.05
1.52
70.75

PGH Column
K-9
27.35
0.12
22.89

1.74
109.70
3.72
F-3
358.24
689.64
115.73
Draw Temperatures, C
ATF Draw
SKO Draw
HSD Draw

Remarks
Gear Box Problem
Limit Switch Problem
Limit Switch Problem
Relay Problem

alance of the unit

01/2015

0.82
54.03
0.00
F-5
19.83
30.09
38.59

189.46
219.04
283.55

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