Oee Powerplant Medan PLGL 2015

No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
Item
Total Potential Power (Installed Capacity)
Reduce Capacity due to Lifetime of Power Plant
Reserve Shutdown (RS) order by P3B
Loss Power due to Grid (150 kV)
Reduced Load order by P3B
Planned Outage-->PO
Planned Derating--> PD
Reduce Load due to Enviromental Factors
Shutdown due to Enviromental Factors
Reduce Load due to Lack Of Fuel
Shutdown due to Lack of Fuel
Total Power Needed
Maintenance Outage-->MO
Outage Slip
Forced Outage-->FO
Total Power Available
Maintenance Derating--> MD
Forced Derating--> FD
Derating Slip
Start Up / Shutdown Losses
Others
Gross Power Production (Prod Bruto)
Aux. Power Consumption
Transformator Losses
Realised Power Production (Prod Netto)
OEE
Total OEE
Planning Faktor + Eksternal Losses
GWh
34.18
28.76
5.42
5.42
1.16
4.26
0.33
3.93
72.47 %
11.50 %
15.86 %
5.42
5.42
5.42
5.42
5.42
5.42
5.42
5.42
5.42
5.42
5.42
5.42
5.42
5.42
5.42
5.42
4.26
3.93
3.93
-
34.18
5.42
5.42
5.42
5.42
5.42
5.42
5.42
5.42
5.42
5.42
5.42
5.42
5.42
5.42
5.42
5.42
5.42
5.42
5.42
4.26
4.26
3.93
3.93
OEE = (Realised Power Production/Total power needed)*100%

Penyebab Other :
1
Ketika kenaikan beban setelah synchron
2
ketika penurunan beban ketika akan shutdown
3
Fluktuasi beban (swing) tergantung frekuensi system
4
Kesalahan pencatatan Data Electrical
5
Kesalahan / tidak adanya pencatatan naik turun beban
0.0777473278
Unit 3 GWh Output s/d April 2015
28.76
34.18
5.42
5.42
-
1.1
OEE = 72.47 %
1.16
0.33
4.26
3.93
Item
Total Potential Pwr (Installed Cap)
Reduce Capacity due to Lifetime
Reserve Shutdown (order by P3B)
Planned Outage-->PO
Reduce Load due to Env Factors
Shutdown due to Env Factors
Total Power Needed
Outage Slip
Forced Outage-->FO
Total Available Power
Derating Slip
Others
Gross Power Prod (Prod Bruto)
Realised Power Prod (Prod Netto)
OEE
TEEP
GWh
57.17
9.01
9.01
5.01
42.88
43.14
5.01
38.13
0.22
0.22
0.52 %
0.39 %
75.47 %
48.16
39.14
34.13
34.13
(8.75)
(8.75)
(8.75)
(8.75)
(8.75)
(8.75)
(8.75)
(8.75)
(13.76)
(13.76)
(13.76)
(13.76)
(13.76)
(13.76)
(13.76)
(13.76)
-
MILYAR (Rp)
###
57.17
###
48.16
###
39.14
###
34.13
##
34.13
###
(8.75)
##
(8.75)
##
(8.75)
##
(8.75)
##
(8.75)
##
(8.75)
###
(8.75)
##
(8.75)
##
(8.75)
###
(13.76)
###
(13.76)
##
(13.76)
##
(13.76)
##
(13.76)
##
(13.76)
##
(13.76)
###
(13.76)
##
(13.76)
##
(13.76)
###
ebab Other :
Lossis Trafo
Overall Equipment Effectiveness Unit 1 tahun 2015 (GWh)

OEE = 0.52 %
9.01
9.01
5.01
57.17
43.14
42.88
38.13
5.01
-
0.22
0.22
No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
Item
Total Potential Pwr (Installed Cap)
Reduce Capacity due to Lifetime
Reserve Shutdown (order by P3B)
Planned Outage-->PO
Reduce Load due to Env Factors
Shutdown due to Env Factors
Total Power Needed
Outage Slip
Forced Outage-->FO
Total Available Power
Derating Slip
Others
Gross Power Prod (Prod Bruto)
Realised Power Prod (Prod Netto)
OEE
TEEP
GWh
91.35
37.77
37.77
5.013
42.88
48.56
5.01
43.55
0.01
1.16
4.48
0.33
4.15
8.55 %
4.55 %
53.16 %
53.58
15.80
10.79
10.79
(32.09)
(32.09)
(32.09)
(32.09)
(32.09)
(32.09)
48.56
48.56
43.55
43.55
43.55
43.55
43.54
42.38
4.15
4.15
-
MILYAR (Rp)
###
91.35
###
53.58
###
15.80
###
10.79
##
10.79
###
(32.09)
##
(32.09)
##
(32.09)
##
(32.09)
##
(32.09)
##
(32.09)
###
48.56
##
48.56
##
48.56
###
43.55
###
43.55
##
43.55
##
43.55
##
43.55
###
43.54
###
4.48
###
4.48
###
4.15
##
4.15
###

Penyebab Other :
1
2
3
4
5
6
Lossis Trafo
GWh
Milyar
47.89
###
Overall Equipment Effectiveness PLTG PL Glugur Tahun 2015
91.35
37.77 37.77 5.01
42.88
48.56
-
5.01 43.55
0.01
1.16 4.48 0.33
S/D April '15PH
2880
Realisasi s/d April Tahun 2015

Satuan dalam
MWH
Unit
No
Unit
DTPS
DMN
Teoritical / Total Potensial Power

(install Capacity)
Reduce Load Due

to Lack Of Fuel
Jam
MWH
Jam
MWH
MWH
JBE
19.85
10.50
TBM
11.87
11.00
31.72
2,880
57,168
2,880
34,183
91,351
Reserve Shutdown
(RS)/Unit Not Called
Planned Outage (PO)
Planned Derating->PD
Loss Power due to

Grid
Reduced load
order by P3B
Total Power Needed

(DMN) = RKAP
454.03
2,160.00
0.00
252.57
0.00
9,012.50
42,876.00
0.00
5,013.45
0.00
2,423.19
0.00
0.00
0.00
0.00
28,760.84
0.00
0.00
0.00
0.00
5,421.88
37,773.34
42,876.00
0.00
5,013.45
0.00
48,563.93
43,142.06
Maintenance
Outage (MO)
Outage Slip
Forced Outage (FO)
Total Power
Available
0.00
0.00
252.57
0.00
0.00
5,013.45
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
5,013.45
Maintenance
Derating-->MD
Force Derating->FD
p
0.00
0.00
0.00
0.00
0.00
0.00
5,421.88
0.00
0.00
43,550.49
0.00
0.00
38,128.61
Performance
Derating
Slip
Start UP
/Shutdown
Losses
Others
Gross Power Production (Prod

Bruto)
t=r+s
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Aux. Power
Consumption
u
0.00
223.86
0.00
0.00
1,161.23
4,260.65
331.25
13.00
1,161.23
4,484.51
331.25
ormance
Tranformator
Losses
v
Realised Power
Production (Prod Netto)
OEE
0.00
223.86
0.52
0.00
3,929.40
0.00
4,153.26
72.47
8.55
Nama Mesin
PLTG JBE
No.
Tanggal dan Jam

Gangguan/Pekerjaan
Keterangan Gangguan/Pekerjaan
Tindakan Penanggulangan
01 Jan 2014 00:00
PO
Rehabilitasi
Rehabilitasi
01 Feb 2014 00:00
PO
Vibrasi Generator Bearing
01 Mar 2014 00:00
PO
Gangguan Loss of Flame
Perbaikan Flame Detector
01 Apr 2015 00:00
FOF
04 Apr 2015 18:21
FOF
18 Apr 2015 16:56
FOF
Pemeriksaan Vibrasi
Akibat Gangguan
T=Trip
S=Stop
D=Derating
Loss Output
(MW)
Durasi
Tanggal dan Jam Selesai

Perbaikan
Loss Output
Hari Jam:Menit
Jam
(MWh)
10.5
01 Feb 2014 00:00
30 0:00
720.00
7812.00
10.5
01 Mar 2014 00:00
27 0:00
648.00
7056.00
10.5
01 Apr 2014 00:00
30 0:00
720.00
7812.00
10.5
04 Apr 2015 17:53
2 17:53
65.88
943.78
10.5
10 Apr 2015 16:13
4 21:52
117.87
1489.60
10.5
19 Apr 2015 13:45
30 20:49
740.82
7778.58
10.5
30 0:00
720.00
7560.00
10.5
30 0:00
720.00
7560.00
10.5
30 0:00
720.00
7560.00
10.5
30 0:00
720.00
7560.00
10.5
30 0:00
720.00
7560.00
10.5
30 0:00
720.00
7560.00
10.5
30 0:00
720.00
7560.00
Total Jam
Jumlah jam PO
MWh PO
Jumlah jam FO (internal)
MWh FO (internal)
Jumlah jam FO (eksternal/SYSTEM)
MWh FO (eksternal/SYSTEM)
Jumlah jam PD
MWh PD
jumlah jam FD
Total MWh
2,160.00
22,680.00
252.57
2,651.95
0.00
0.00
0.00
0.00
0.00
KET.
Planned Outage
Planned Outage
Planned Outage
Force Outage
Force Outage
Force Outage
Data Pengusahaan
REALISAS
(PR
URAIAN
No.
Februari
Maret
April
kWh
kWh
kWh
kWh
DAYA TERPASANG (kW)

PLTG GLUGUR UNIT 1 JBE
19,850
###
19,850
19,850
PLTG GLUGUR UNIT 3 TUMA
11,860
###
11,860
11,860
31,710
31,710
JUMLAH
II
Januari
31,710
31,710
PRODUKSI TENAGA LISTRIK
PLTG dengan Gas (kWH)

PLTG UNIT 1 (JBE)
###
PLTG UNIT 3 (TUMA)
###
JUMLAH . I
PLTG dengan HSD (kWH)
PLTG UNIT1 (JBE)
PLTG UNIT 3 (TUMA)

JUMLAH . II
JUMLAH ( I + II )
% Rasio Prod. HSD thd Prod. Total
III
1,222.10
27,197.70
195,439.50
1,032,461.00
793,585.00
1,399,199.80
811,546.80
1,032,461.00
794,807.10
1,426,397.50
1,006,986.30
1,032,461.00
794,807.10
1,426,397.50
1,006,986.30
100.00
100.00
100.00
100.00
4,960
6,680
8,630
8,830
547
32
28,689
23,350
31,580
23,776
2.78
2.94
2.26
2.93
33,649.00
30,030.00
40,210.00
32,606.00
PS PL. Glugur
1 PLTG UNIT 1 (JBE)
%PS Unit 2
3 PLTG UNIT 3 (TUMA)
% PS Unit 3
JUMLAH . PS 1 & 3
#DIV/0!
Page 2
Gabungan 2009.xls
JUMLAH (I+II) - PS.( 1 & 3)
IV
1,386,187.50
974,380.30
Line 6 kV
###
Line 380 V
###
PS Sentral Kit (PS GGL3 - PS GI)

% PS Sentral Kit thd Prod. Total
VI
764,777.10
PS GI Glugur
JUMLAH PS GI Glugur
V
998,812.00
DIKIRIM KE UNIT LAIN
33,649.00
30,030.00
40,210.00
32,606.00
3.26
3.78
2.82
3.24
998,812.00
764,777.10
1,386,187.50
974,380.30
Page 2
Gabungan 2009.xls
REALISASI PENGUSAHAAN GABUNGAN PLTG GLUGUR

(PRODUKSI DAN PEMAKAIAN SENDIRI)
TAHUN 2015
BULAN
Mei
Juni
Juli
Agustus
September
Oktober
kWh
kWh
kWh
kWh
kWh
kWh
19,850
###
19,850
###
19,850
19,850
11,860
###
11,860
###
11,860
11,860
31,710
31,710
31,710
31,710
31,710
31,710
###
###
###
###
###
###
###
###
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
Page 2
Gabungan 2009.xls
###
###
###
###
#DIV/0!
-
#DIV/0!
-
#DIV/0!
-
Page 2
#DIV/0!
-
#DIV/0!
-
#DIV/0!
-
Gabungan 2009.xls
PT. PLN (Persero)

Sektor Pembangkitan Medan
TOTAL
Nopember
Desember
kWh
kWh
(kWh)
19,850
19,850
397,000
11,860
11,860
106,740
31,710
31,710
106,740
223,859.30
4,036,792.60
4,260,651.90
4,260,651.90
#DIV/0!
#DIV/0!
100.00
29,100
#DIV/0!
#DIV/0!
107,395
#DIV/0!
#DIV/0!
Page 2
2.66
136,495.00
Gabungan 2009.xls
4,124,156.90
#DIV/0!
136,495.00
#DIV/0!
Page 2
3.20
4,124,156.90
Gabungan 2009.xls
Pareto Outage
Penyebab Outage
Periodical Maintenance
Maintenance Outage
Force (Breakdowns)
total
Penyebab Outage
Maintenance Outage
Force (Breakdowns)
total
Loss output (MWh)

42,876.00
0.00
5,013.45
47,889.45
Loss output (Rp )

86,781,024,000.00
0.00
10,147,219,426.67
96,928,243,426.67
Percent (%)
89.53
0.00
10.47
100.00
Percent (%)
89.53
0.00
10.47
100.00
PARETO LOSS OUTPU

Loss output (MWh)
Cumulative Percent (%)
Cumulative Perc
50,000.00
89.53
89.53
100.00
45,000.00
42,876.00
40,000.00
35,000.00
30,000.00
MWh
25,000.00
20,000.00
15,000.00
10,000.00
5,000.00
89.53
0.00
0.00
Maintenance
LOSS OUTPUT (R
Loss output (Rp )

89.53
89.53
100.00
100,000,000,000.00
90,000,000,000.00
80,000,000,000.00
70,000,000,000.00
60,000,000,000.00
50,000,000,000.00
Axis Title
40,000,000,000.00
30,000,000,000.00
20,000,000,000.00
10,000,000,000.00
0.00
Cumulative Perce
86,781,024,000.00
89.53
0.00
Maintena
OSS OUTPUT (GWh)
ut (MWh)
Pareto
Loss output (MW
250.00
200.00
150.00
MWh
89.53
0.00
Maintenance
Outage
100.00
Force (Breakdowns)
enance
89.53
0.00
Maintenance
Outage
50.00
0.00
53
95.8530805687
100.00
5,013.45
S OUTPUT (Rp)
put (Rp )
229.2166666667
10,147,219,426.67
100.00
Force (Breakdowns)
Maintenance
0.00
Pareto Loss Outage

Loss output (MWh)
100
229.2166666667
99
0.00
98
0.00
97
95.8530805687
96
0.00
95
0.00
0.00
94
9.9166666667
Maintenance
Force (Breakdowns)
93
P
PROGRESS
JENIS
INSPCT.
( SCOPE
OH )
DURASI
(day)
2012
RENCANA
Mi + IB
30
2012
REALISASI
Mi + IB
30.6
NAMA
UNIT
TAHUN
STAR
UNIT 4
STAR
UNIT 4
R1
( 18 bln )
17-Sep-10
O
30.6
STAR
UNIT 3
2012
RENCANA
SI 15
hari
15
8-Nov-10
STAR
UNIT 3
2012
REALISASI
SI 15
hari
12.5
8-Nov-10
12.5
PERIODIC OUTAGE 2014

R2
R3
P1
P2
P2
P3
( 12 bln )
( 6 bln )
( 3 bln )
( 2 bln )
( 1 bln )
1 Mng )
16-Mar-11
12-Sep-11 11-Dec-11
30-Aug-11
10-Jan-12
9-Feb-12
3-Mar-12
28-Nov-11
28-Dec-11
27-Jan-12
19-Feb-12
1-Feb-12
2-Mar-12
1-Apr-12
24-Apr-12
1-Feb-12
2-Mar-12
1-Apr-12
24-Apr-12
30.6
7-May-11
3-Nov-11
7-May-11 3-Nov-11
12.5
14
START OH
FINISH OH
10-Mar-12
09-Apr-12
10 Mar 2012 00:00
09 Apr 2012 00:00
26-Feb-12
27-Mar-12
26 Feb 2012 00:35
27 Mar 2012 14:10
01-May-12
16-May-12
01 May 2012 00:00
16 May 2012 00:00
01-May-12
13-May-12
01 May 2012 00:21
13 May 2012 12:34
PERF.
LAPORAN
( 1 Mng )
( 1 bln )
22-Apr-12
KETERANGAN
Pekerjaan Rehab Boiler
8-May-12 & Pemasangan Anti

Abrassion Beam
720.00
9-Apr-12
Pekerjaan Rehab Boiler
25-Apr-12 & Pemasangan Anti

Abrassion Beam
733.58
Inspeksi tube dan
29-May-12 14-Jun-12 abrassion beam
360.00
26-May-12
Inspeksi tube dan
11-Jun-12 abrassion beam
300.21
PO
FO
PD
FD
MD
MO
Loss Power due to Grid
PLANNED OUTAGE
FORCE OUTAGE
PLANNED DERATING
FORCE DERATING
MAINTENANCE DERATING
MAINTENANCE OUTAGE
GANGUAN SYSTEM

Oee Powerplant Medan PLGL 2015

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No.

OEE = (Realised Power Production/Total power needed)*100%

Unit 3 GWh Output s/d April 2015

OEE = (Realised Power Production/Total power needed)*100%

Overall Equipment Effectiveness Unit 1 tahun 2015 (GWh)

OEE = (Realised Power Production/Total power needed)*100%

Overall Equipment Effectiveness PLTG PL Glugur Tahun 2015

37.77 37.77 5.01

1.16 4.48 0.33

S/D April '15PH

Realisasi s/d April Tahun 2015

Teoritical / Total Potensial Power

Reduce Load Due

Planned Outage (PO)

Loss Power due to

Total Power Needed

Forced Outage (FO)

Gross Power Production (Prod

Tanggal dan Jam

01 Jan 2014 00:00

01 Feb 2014 00:00

Vibrasi Generator Bearing

01 Mar 2014 00:00

Gangguan Loss of Flame

Perbaikan Flame Detector

01 Apr 2015 00:00

Gangguan Loss of Flame

Perbaikan Flame Detector

04 Apr 2015 18:21

Gangguan Loss of Flame

Perbaikan Flame Detector

18 Apr 2015 16:56

Gangguan Loss of Flame

Perbaikan Flame Detector

Tanggal dan Jam Selesai

01 Feb 2014 00:00

01 Mar 2014 00:00

01 Apr 2014 00:00

04 Apr 2015 17:53

10 Apr 2015 16:13

19 Apr 2015 13:45

DAYA TERPASANG (kW)

PLTG GLUGUR UNIT 3 TUMA

PRODUKSI TENAGA LISTRIK

PLTG dengan Gas (kWH)

PLTG UNIT 3 (TUMA)

PLTG UNIT 3 (TUMA)

JUMLAH (I+II) - PS.( 1 & 3)

PS Sentral Kit (PS GGL3 - PS GI)

DIKIRIM KE UNIT LAIN

REALISASI PENGUSAHAAN GABUNGAN PLTG GLUGUR

PT. PLN (Persero)

Loss output (MWh)

Loss output (Rp )

PARETO LOSS OUTPU

Cumulative Percent (%)

Cumulative Percent (%)

OSS OUTPUT (GWh)