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TS 1

This document provides input data and calculations for conveyor belt design for four conveyors - TS-1, TO-1, TF-1, and TFS-1 at a blast furnace. It includes general conveyor specifications like length, material handled, capacities. It then shows calculations for belt tensions, resistances, selection of belt, motor and gearbox based on the input data. The output provides technical specifications for the conveyor belts, motors, gearboxes and other components selected based on the calculations.

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deua2004
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Download as xls, pdf, or txt
0% found this document useful (0 votes)
229 views17 pages

TS 1

This document provides input data and calculations for conveyor belt design for four conveyors - TS-1, TO-1, TF-1, and TFS-1 at a blast furnace. It includes general conveyor specifications like length, material handled, capacities. It then shows calculations for belt tensions, resistances, selection of belt, motor and gearbox based on the input data. The output provides technical specifications for the conveyor belts, motors, gearboxes and other components selected based on the calculations.

Uploaded by

deua2004
Copyright
© © All Rights Reserved
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
Download as xls, pdf, or txt
Download as xls, pdf, or txt
You are on page 1/ 17

CONVEYOR CALCULATIONS BASED ON IS : 11592

F0R
IODS NO.
DATE
DOC.NO.

TISCO "F" BLAST FURNACE


2527
24-Aug-11
4-2527-00-MD-01

* INPUT SHEET *

CONVEYOR
GENERAL
DATA

MATERIAL
DATA

IDLER
DATA

BELT
DATA
PULLEY
DATA
SKIRT
SCRAPER/
PLOW
DATA

FACTORS

CONVEYOR NUMBER
CONV. LENGTH ALONG BELT
CONV. LEN. WITH TILT IDLERS
LIFT OF CONVEYOR
REVERSIBLE OR TAIL DRIVE ?
NUMBER OF TRIPPERS
TRIPPER LIFT
BELT SPEED (NOMINAL)
RATED CAPACITY
% OVER RATED CAPACITY
ANGLE OF WRAP

m
m
m
(Y or N)
nos.
m
m/s
tph
%
deg

TS-1
47
47
3.95
N
0
0
1.5
350
10
180

MAXIMUM ALLOWABLE BELT SAG


TAKE-UP TYPE
DIST.OF T.U.FROM DR.PULLEY
MATERIAL HANDLED
BULK DENSITY OF MATERIAL
MASS REV.PARTS (CAR.IDLER)
MASS REV.PARTS (RET.IDLER)
IDLER SPACING
(CAR.IDLER)
IDLER SPACING
(RET.IDLER)
TILT ANGLE
(CAR.IDLER)
TILT ANGLE
(RET.IDLER)
TRG.ANGLE(2-ROLL RET.IDLER)
TRG.ANGLE
(CAR.IDLER)
BELT WIDTH
BELT WEIGHT
NO.OF TIGHT SIDE PULLEYS
NO.OF SLACK SIDE PULLEYS
NO.OF OTHER PULLEYS
DRIVE PULLEY LAGGING ?
SKIRT LENGTH.
NO. OF EXTERNAL SCRAPERS
NO. OF INTERNAL SCRAPERS
NO. OF PLOWS
f
(0.016...0.03)
MIU
(0.20...0.35)
MIU 0
(0.30...0.40)
MIU 1
(0.50...0.70)
MIU 2
(0.50...0.70)
MIU 3
(0.60...0.70)
DRIVE COEFF. (2.0....1.2)

%
(S/VG/HG)
m
t/cub.m
kg
kg
m
m
deg
deg
deg
deg
mm
kg/m
nos.
nos.
nos.
(Y or N)
m
nos.
nos.
nos.
-

2
VG
2.75
SINTER
1.7
27
21
0.8
3
0
0
0
45
1000
17.42
2
3
2
Y
26
1
1
0
0.03
0.35
0.35
0.6
0.6
0.65
2

TO-1
90
90
5.5
N
0
0
1.05
300
10
180

TF-1
129
129
1.55
N
0
0
1.2
450
10
180

TFS-1
33
33
0
N
0
0
0.7
60
10
180

2
2
VG
VG
6
10
IRON ORE E/PALLETS
2.2
2.2
21
21
17
17
0.8
0.8
3
3
0
0
0
0
0
0
45
45
800
800
10.88
10.88
1
1
3
4
5
3
Y
Y
33
0
1
1
1
1
0
0
0.03
0.03
0.35
0.35
0.35
0.35
0.6
0.6
0.6
0.6
0.65
0.65
1.5
1.5

2
ST
33
SINTER
1.7
16
13
1.2
3
0
0
0
35
650
6.74
1
1
0
Y
25
1
1
0
0.03
0.35
0.35
0.6
0.6
0.65
2

* OUTPUT SHEET *
CONVEYOR NUMBER
AVERAGE CONVEYOR SLOPE
DESIGN CAPACITY
ALPHA(IF CONV.LENGTH > 80m)
BELT WEIGHT PER METRE (Mb)
BASIC
MATL.WEIGHT PER METRE (Mg)
CALC.
REV. CAR. IDLER WT./m (Mc)
REV. RET. IDLER WT./m (Mr)
TROUGH FACTOR
(Ci)
ACCELERATION LENGTH
(La)
VOLUMETRIC CAPACITY
MAIN RESISTANCE
(R)
MATL-BELT FRC.ACC.ZONE (Ra)
MATL-SK.FRC.ACC.ZONE (Rska)
PULLEY WRAP RESISTANCE (Rw)
PULLEY BRG. RESISTANCE (Rb)
SECONDARY RESISTANCE
(Rs)
IDLER TILT RESISTANCE (Ri)
MATL-SKIRT FRC.RESIST (Rsk)
SPL.MAIN RESIST
(Rsp1)
FINAL
BELT CLEANER RESIST
(Rbc)
CALC.
PLOW RESISTANCE
(Rp)
SPL.SECONDARY RESIST (Rsp2)
SLOPE RESISTANCE
(RsL)
EFFECTIVE TENSION
(Te)
Te - WITH TRIPPERS
MAX. EFF. TENSION
(Temax)
T2 - MINIMUM FOR DRIVE
MIN.TENSION FOR CAR.SAG
MIN.TENSION FOR RET.SAG
RETURN SIDE BELT RESIST.
FINAL
Te - EFF.TEN./PERI.FORCE
BELT KW
CONSUMED BELT KW
FINAL
SELECTED SL. SIDE TEN. (T2)
TENSIONS
TIGHT SIDE TENSION
(T1)
NON REV.
TAIL TENSION
(Tt)
HD.DRIVE
TAKE-UP TENSION
(Ttup)
FINAL
SELECTED SL. SIDE TEN. (T2)
TENSIONS
TIGHT SIDE TENSION
(T1)
REV/TL.DR. TAIL/TAKE-UP TENSION
(Tt)

deg
tph
kg/m
kg/m
kg/m
kg/m
m
cub.m/s
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kw
kg
kg
kg
kg
kg
kg
kg

TS-1
4.80
385.00
N.A.
17.42
71.30
33.75
7.00
0.50
0.19
0.06
207.12
16.35
3.09
128.95
46.20
194.59
0.00
208.36
208.36
218.65
0.00
218.65
281.64
1110.37
1110.37
2220.73
1108.79
443.61
326.63
368.15
1110.37
16.34
1108.79
2219.16
1408.13
1325.44
N.A.
N.A.
N.A.

TO-1
3.50
330.00
1.83
10.88
87.31
26.25
5.67
0.50
0.09
0.04
380.66
9.81
2.74
148.32
59.40
315.95
0.00
480.93
480.93
174.92
0.00
174.92
480.20
1832.66
1832.66
2748.99
1372.55
490.94
204.00
397.27
1832.66
18.88
1372.55
3205.21
1709.98
1546.46
N.A.
N.A.
N.A.

TF-1
0.69
495.00
1.69
10.88
114.59
26.25
5.67
0.50
0.12
0.06
651.20
16.82
6.16
137.61
52.80
449.33
0.00
-3.08
-3.08
174.92
0.00
174.92
177.62
1449.99
1449.99
2174.99
1085.95
627.36
204.00
399.33
1449.99
17.07
1085.95
2535.95
1468.42
1264.53
N.A.
N.A.
N.A.

TFS-1
0.00
66.00
N.A.
6.74
26.19
13.33
4.33
0.50
0.04
0.01
56.77
1.31
0.21
41.28
13.20
56.01
0.00
64.36
64.36
142.13
0.00
142.13
0.00
319.25
319.25
638.51
318.80
246.99
126.38
177.53
319.25
2.19
318.80
638.06
496.33
471.89
N.A.
N.A.
N.A.

VOLUMETRIC LOADING CALCULATION


F0R
IODS NO.
DATE
DOC.NO.

MAX. SEC.

TISCO "F" BLAST FURNACE


2527
25-Aug-15
4-2527-00-MD-01

* INPUT *

CONVEYOR NAME

INPUT
DATA

RATED CAPACITY
BELT WIDTH
MATERIAL HANDLED
BULK DENSITY OF MATERIAL
TROUGH ANGLE
BELT SPEED
AVERAGE CONVEYOR SLOPE
SURCHARGE ANGLE
MAXIMUM SECTION OF MATERIAL

TS-1
350
1000
SINTER
1.7
45
1.50
4.8
20
0.12

TO-1
300
800
IRON ORE
2.2
45
1.05
3.5
20
0.0736

TF-1
450
800
ORE/PALLETS
2.2
45
1.20
0.7
20
0.0736

TFS-1
60
650
SINTER
1.7
35
0.70
0.0
20
0.0433

0.990
1090.58
32.09

0.995
609.00
49.26

1.000
699.49
64.33

1.000
185.50
32.35

TS-1
1000
45
47
1.5
1.7
2219.16
80.00
SINTER
-50
8.00
4.00
FR
ST500
115.00
ST
HD
600
1000
630
630

TO-1
800
45
90
1.05
2.2
3299.43
80.00
IORE
-50
5.00
2.00
M-24
630/3
70.00
NN
HD
650
1050
400
630

TF-1
800
45
129
1.2
2.2
2708.00
80.00
IORE
-50
5.00
2.00
M-24
630/3
70.00
NN
HD
650
1050
400
630

TFS-1
650
35
33
0.7
1.7
638.06
80.00
SINTER
-5
5.00
2.00
M-24
315/3
31.00
NN
HD
500
800
250
500

21.77
27.21
18.9
YES
YES
3.9
4.10
62.67
13.32
17.42

40.46
50.57
57.8
YES
YES
3
3.20
171.43
6.216
8.78

33.21
41.51
47.4
YES
YES
3
3.20
215.00
6.216
8.78

9.63
12.04
31.1
YES
YES
2.7
2.60
94.29
5.0505
6.74

* OUTPUT *
OUTPUT
DATA

SLOPE FACTOR (K)


MAXIMUM CAPACITY
VOLUMETRIC LOADING

BELT SELECTION (YULE MAKE)


F0R
IODS NO.
DATE
DOC.NO.

TISCO "F" BLAST FURNACE


2527
25-Aug-15
4-2527-00-MD-01

CONVEYOR NAME

INPUT
DATA

* INPUT *

BELT WIDTH
TROUGHING ANGLE
CONVEYOR LENGTH
BELT SPEED
BULK DENSITY OF MATERIAL
TIGHT SIDE TENSION
(T1)
ALLOWABLE % OF LOADING ON RMBT
MATERIAL
LUMP SIZE
TOP COVER THICKNESS
BOTTOM COVER THICKNESS
COVER GRADE
BELT SELECTION (FINAL)
RMBT OF SELECTED BELT
FABRIC TYPE
DUTY TYPE
MIN.BELT WIDTH FOR TROUGHABILITY
MAX.BELT WIDTH FOR LOAD SUPPORT
MIN. DRIVE PULLEY DIA.
FINAL DRIVE PULLEY DIA.

* OUTPUT *
BELT
SELECTION

BELT
WIGHT

WORKING TENSION
WORKING TEN.(FOR BELT SELECTION.)
% LOADING ON RMBT
IS THE SELECTED BELT OK FOR TROUGHABILITY
IS THE SELECTED BELT OK FOR LOAD SUPPORT
CARCASS THICKNESS
CARCASS WEIGHT
LOADING CYCLE
COVER WEIGHT PER METRE LENGTH
BELT WEIGHT PER METRE LENGTH

MOTOR & GEARBOX SELECTION

GENERAL
DATA
MOTOR
DATA
GEARBOX
DATA

GEARBOX
TYPE

MOTOR
SELECTION

CONVEYOR NUMBER
SELECTED BELT SPEED (NOMINAL)
CONSUMED BELT KW
DRIVE PULLEY DIAMETER
MATL.WEIGHT PER METRE (Mg)
AMBIENT TEMP.

TS-1
1.5
16.34
630
71.30
45

TO-1
1.05
19.43
630
87.31
45

TF-1
1.2
18.23
630
114.59
45

TFS-1
0.7
2.19
500
26.19
45

MOTOR RPM
G.B. TYPE(HELICAL/BEVEL HELICAL)
MECHANICAL SERVICE FACTOR ON BELT KW
SERVICE FACTOR ON MOTOR KW
EFFICIENCY OF H.S COUPLING
G.BOX RATIO. (CALCULATED)
G.BOX RATIO. (SELECTED)
TYPE OF G.BOX (TYPE,STAGE)
EFFICIENCY OF G.BOX.
KW AT G.BOX INPUT SHAFT
TYPE OF CPLG. REQD. (Y, N)
DEMAND KW AT MOTOR SHAFT
KW FOR MOTOR SELECTION(D.kwx1.1)

1480
BH
1.5
1.25
100
32.55
31.5
B3
97.5
16.76
GEAR
16.76
18.43

1480
H
1.5
1.25
100
46.50
47.1
H3
97.5
19.93
GEAR
19.93
21.92

1480
BH
1.5
1.25
98.5
40.68
47.1
B3
97
18.79
FLUID
19.08
20.99

1480
W
1.5
1.25
100
55.35
60
SIN.REDUCTN
98
2.23
GEAR
2.23
2.46

22

22

30

3.7

22
N
24.51
27.50
27.50
BCH-180
35
53
0.69
36.57
N

N.A.

22
N
29.15
27.50
29.15
H3-200
36.9
31
0.69
28.16
N
51
0.75
25.91
N.A.

30
N
27.35
37.50
37.50
B3-225
47.5
148
0.69
26.42
N
193
0.75
24.31
N.A.

3.7
N
3.29
4.63
4.63
FU-6
393
196
0.69
3.17
N
365
0.75
2.92
N.A.

1.55
1
1480
22
31.5
BCH-180
GEAR
Y
NO FAN
0.98

1.04
1
1480
22
47.1
H3-200
GEAR
Y
NO FAN
0.98

1.04
1
1480
30
47.1
B3-225
FLUID
Y
NO FAN
0.96

0.65
1
1480
3.7
60
FU-6
GEAR
N
NO FAN
0.98

MOTOR KW (SELECTED)

GEARBOX
SELECTION

(MAKE
PREMIUM)

FINAL
OUTPUT

MOTOR KW SELECTED & CONFIRMED BY ELEC.DEP


DUAL DRIVE (Y / N)
G.BOX RATING REQD.(ON DUTY) (BELT KW x 1.5)
G.BOX RATING REQD.(ON MOTOR)(MOTOR KW x 1.25)
G.BOX RATING FOR SELECTION
APPORX. SIZE OF GEARBOX (CATLG.)
KW RATING (FROM CATLG.)(PN)
THERMAL RATING WITHOUT FAN (PG1)
AMBIENT TEMPERATURE FACTOR (ft)
EFFECTIVE THERMAL RATING (PG1xft)
THERMAL CHECK ON MOTOR,FAN REQD.?
THERMAL RATING WITH FAN (PG2)
AMBIENT TEMPERATURE FACTOR (ft)
EFFECTIVE THERMAL RATING (PG2xft)
THERMAL CHECK ON MOTOR,COIL REQD?
CALCULATED BELT SPEED.(WITHOT LAGGING)
NO. OF SETS REQUIRED
MOTOR RPM.
MOTOR KW.
GEAR BOX RATIO.
GEAR BOX SIZE.
TYPE OF COUPLING
HOLD BACK REQUIRED? (Y / N)
TYPE OF COOLING REQUIRED.
DRIVE EFFICIENCY

ASSUMPTION FOR SELECTION


EFFICIENCY FOR GEAR COUP. AS 100, FLUID COUP. AS 98.5, DELAY FILL COUP.
AS 97)
EFFICIENCY FOR DOUBLE REDUCTION H.GEAR BOX AS 98
AND TRIPLE REDUCTION H.GEAR BOX
AS 97.5
EFFICIENCY FOR DOUBLE REDUCTION BEVEL H.GEAR BOX AS 97.5
AND TRIPLE REDUCTION
BEVELH.GEAR BOX AS 97

HS & LS COUPLING SELECTION

DATA FOR
HS & LS
COUPLING
SELECTION

H.S.
COUPLING
SELECTION
FLUIDOMAT

L.S.
COUPLING
MAKE:
FENNER
TYPEGEARED

FINAL
OUTPUT

CONVEYOR NUMBER
BELT KW CONSUMED.
FLUID CPLG. REQD. (Y,N)
SERVICE FACTOR(FOR H.S. COUPLING)
SERVICE FACTOR(FOR L.S. COUPLING)
MOTOR KW.
MOTOR RPM.
GEAR BOX SIZE.
GEAR BOX RATIO.
Kw x S.F.(per 100 rpm)
COUPL.SIZE FOR KW CAPACITY
COUPL.SIZE FOR BORE & SHAFT
MOTOR FRAME SIZE SELECTED
MOTOR SHAFT DIA.
G.BOX INPUT SHAFT DIA.
MAX. BORE OF COUPLING I/O SIDE
LENGTH OF MOTOR SHAFT
G.BOX INPUT SHAFT LENGTH.
HUB LENGTH OF COUPLING, I/O SIDE
MOTOR SHAFT EXTENSION REQD?
G.BOX INPUT SHAFT EXT.REQD?
RATING OF SELECTED COUPL.
DRIVE PULLEY RPM
KW/100 RPM x S.F.
COUPL.SIZE FOR HP CAPACITY
COUPL.SIZE FOR BORE & SHAFT
G.BOX OUTPUT SHAFT DIA.
PULLEY SHAFT DIA.
PILOT BORE OF COUPLING
MAX. BORE OF COUPLING
PULLEY SHAFT EXT. LENGTH
G.BOX OUTPUT SHAFT LENGTH
MAX.LENGTH FOR COUPL. REPLACEMENT
PULLEY SHAFT EXTENSION REQD?
G.BOX OUTPUT SHAFT EXT.REQD?
RATING OF SELECTED COUPL.
HS COUPLING TYPE
HS COUPLING SIZE
LS COUPLING TYPE
LS COUPLING SIZE

TS-1
16.34
N
1.5
1.5
22.0
1480
BCH-180
31.5
2.23
FGC-1
FGC-1
180L
48
32
55/14
110
60
55/55
0
0
11.5000
47.0
52.2
FGC-4
FGC-5
85
90
46
120
270
140
145
0
0
150
GEAR
FGC-1
GEAR
FGC-5

TO-1
19.43
N
1.5
1.5
22.0
1480
H3-200
47.1
2.23
FGC-1
FGC-1
180L
48
28
55/14
110
60
55/55
0
10
11.5000
31.4
92.8
FGC-4
FGC-5
90
115
46
120
250
170
145
0
0
150
GEAR
FGC-1
GEAR
FGC-5

TF-1
18.02
Y
1
1.5
30.0
1480
B3-225
47.1
N.A
FCU-14.5
FCU-14.5
200L
55
32
80/70
110
80
67/67
0
0
46.2000
31.4
86.0
FGC-4
FGC-5
100
115
46
120
250
210
145
0
0
150
FLUID
FCU-14.5
GEAR
FGC-5

TFS-1
2.19
N
1.5
1.5
3.7
1480
FU-6
60
0.38
FGC-1
FGC-1
112M
28
40
55/14
60
76
55/55
0
0
11.5000
24.7
13.3
FGC-1
FGC-4
58
65
40
100
200
114
125
0
0
96.5
GEAR
FGC-1
GEAR
FGC-4

KW
2.20
3.00
3.70
5.50
7.50
9.30
11.00
15.00
18.50
22.00
30.00
37.00

FRAME
100LK4
100L4
112M4
132S4
132M4
160M4
160M
160L
180M
180L
200L
225S

WEIGHT
30.00
32.00
45.00
68.00
78.00
117.00
130.00
140.00
165.00
240.00
240.00
310.00

S.DIA
28.00
28.00
28.00
38.00
38.00
42.00
42.00
42.00
48.00
48.00
55.00
60.00

S.EXTN.
60.00
60.00
60.00
80.00
80.00
110.00
110.00
110.00
110.00
110.00
110.00
140.00

45.00
55.00
75.00
90.00
110.00
132.00
160.00
200.00
250.00
315.00

225M
250M
280S
280M
315S
315M
315L
315L
355L
355L

335.00
435.00
610.00
660.00
830.00
910.00
1060.00
1200.00
1590.00
1790.00

60.00
65.00
75.00
75.00
80.00
80.00
80.00
80.00
95.00
95.00

140.00
140.00
140.00
140.00
170.00
170.00
170.00
170.00
170.00
170.00

G BOX

Th.RA(WC) Th.R(1FN) Th.R(2FN)

FLUID COUPLING
1.00
3.80
6.70
9.30
15.00
27.00
37.50
60.00
80.00
153.00
228.00
265.00
373.00
485.00

CSB110
CSB125
CSB140
CSB160
CSB180
CSB200

26.00
33.00
42.00
52.00
65.00
84.00

34.00
43.00
52.00
65.00
80.00
112.00

45.00
55.00
68.00
84.00
104.00
152.00

CSB225
CSB250
CSB280
CSB315
CSB400
CSB450
CSB500

106.00
136.00
168.00
210.00
332.00
418.00
529.00

140.00
193.00
247.00
306.00
541.00
675.00
841.00

189.00
276.00
352.00
437.00
806.00
1008.00
1254.00

MOTOR KW
1.50
2.20
3.00
3.70
5.50
7.50
9.30

CSB560

672.00

1034.00

1546.00

11.00

CSB630

857.00

1831.00

2992.00

15.00

CSC160

42.00

54.00

18.50

CSC180

53.00

68.00

22.00

CSC200

66.00

91.00

30.00

CSC225

83.00

112.00

37.00

CSC250

105.00

143.00

45.00

CSC280

131.00

173.00

55.00

CSC315

166.00

216.00

75.00

CSC355

213.00

310.00

90.00

CSC400

267.00

394.00

110.00

CSC450

337.00

482.00

132.00

CSC500

314.00

600.00

160.00

CSC560
CSC630
CSC710
CSC800
CKB110
CKB125
CKB140
CKB160
CKB180
CKB200
CKB225
CKB250
CKB280
CKB315
CKB355
CKB400
CKB450
CKB450
CKB500
CKB560
CKC110
CKC125
CKC140
CKC160
CKC180
CKC200
CKC225
CKC250
CKC280
CKC315
CKC355
CKC400
CKC450
CKC500
CKC560
CKC630
CKC710
CKC800

548.00
676.00
840.00
1094.00
24.00
31.00
38.00
48.00
61.00
76.00
96.00
128.00
161.00
195.00
245.00
312.00
390.00
390.00
480.00
621.00
19.00
24.00
30.00
38.00
49.00
61.00
77.00
98.00
122.00
152.00
195.00
248.00
306.00
388.00
489.00
615.00
767.00
994.00

851.00
1064.00
1288.00
1568.00
35.00
43.00
54.00
77.00
92.00
117.00
165.00
232.00
291.00
350.00
507.00
645.00
768.00
768.00
1442.00
1816.00
59.00
72.00
102.00
124.00
195.00
239.00
291.00
358.00
544.00
670.00
850.00
1603.00
2008.00
2463.00
3201.00

GBM GEAR COUPLING


HP/100rpm & SIZE
0.00
RG-01

SIZE
RG-01

MAX BORE
50.00

GBM GEAR COUPLING


HUB LG.
WT.
56.00
11.00

GD sqr
0.14

15.00
34.00
63.00
120.00
182.00
279.00
484.00
628.00
786.00
1150.00
1540.00
2052.00

RG-02
RG-03
RG-04
RG-05
RG-06
RG-07
RG-08
RG-09
RG-10
RG-11
RG-12
RG

RG-02
RG-03
RG-04
RG-05
RG-06
RG-07
RG-08
RG-09
RG-10
RG-11
RG-12

SIZE
T12-01
T12-02
T12-03
T12-04
T12-05A
T12-05
T12-06
T12-07
T12-08
T12-08B
T12-09
T12-10A
T12-10
T12-11

60.00
75.00
90.00
110.00
125.00
140.00
160.00
180.00
220.00
260.00
300.00

66.00
87.00
106.00
112.00
126.00
142.00
156.00
16.00
182.00
202.00
241.00

16.00
27.00
41.00
62.00
86.00
122.00
181.00
212.00
292.00
553.00
712.00

0.21
0.48
0.94
1.90
3.06
5.25
8.52
15.05
30.51
56.83
88.60

FLUIDOMAT FLUID COUPLING


MAX BORE HUBLG(I) HUBLG(O)
WT.
35.00
50.00
50.00
17.00
35.00
50.00
50.00
20.00
50.00
80.00
70.00
27.00
50.00
80.00
70.00
32.00
50.00
80.00
70.00
48.00
75.00
110.00
95.00
68.00
75.00
110.00
95.00
76.00
75.00
110.00
95.00
86.00
110.00
140.00
110.00
140.00
110.00
140.00
125.00
180.00
110.00
140.00
125.00
186.00
110.00
140.00
125.00
202.00
110.00
140.00
125.00
240.00
125.00
210.00
170.00
395.00

WT OF WORM G.BOX
SINGLE REDUCTION

WT OF HELICAL
G.BOX

SUM3
SUM4
SUM5
SUM6
SUM7
SUM8
SUM9
SUM10
SUM12
SUM14
SUM17
SUM20
SUM24

CSB110

25.00
48.00
75.00
95.00
133.00
176.00
229.00
308.00
444.00
761.00
1280.00
1848.00
3302.00

65.00

CSB125

88.00

CSB140

118.00

CSB160

160.00

CSB180

215.00

CSB200

280.00

CSB225

370.00

CSB250

500.00

CSB280

670.00

CSB315

930.00

CSB355

1250.00

CSB400

1800.00

CSB450

2300.00

CSB500

3200.00

CSB560

4500.00

CSB630

6100.00

T12-01
T12-02
T12-03
T12-04
T12-05A
T12-05

CSC160
CSC180
CSC200
CSC225
CSC250
CSC280

170.00
225.00
300.00
410.00
540.00
750.00

T12-06
T12-07
T12-08
T12-08B
T12-09
T12-10A
T12-10
T12-11

CSC315
CSC355
CSC400
CSC450
CSC500
CSC560
CSC630
CSC710

1000.00
1320.00
1900.00
2500.00
3550.00
4900.00
6700.00
9200.00

FLUID COUPLING

GD2 HSC SIZE GD2.


0.01
1.00
0.00
0.02
2.00
0.00
0.03
3.00
0.02
0.07
4.00
0.06
0.15
5.00
0.16
0.18
6.00
0.25
0.36
7.00
0.61

LSC SIZE
1.00
2.00
3.00
4.00
5.00
6.00
7.00

WT.
9.60
14.70
21.00
39.00
57.70
71.50
97.50

0.49

9.00

1.33

8.00

134.00

0.60

10.00

3.12

9.00

161.00

0.64

T-12/05

2.53

10.00

236.00

0.75

T-12/06

4.20

1.33

T-12/07

4.20

1.97

T-12/08

6.40

2.46 T-12/08B

6.40

3.66

T-12/09

6.40

6.56 T-12/10A

11.50

7.87

11.50

13.20
15.60
18.00

G
HP/100RPM
15.00

T-12/10

34.00
120.00
182.00
279.00
484.00
628.00
786.00
1150.00
1540.00
2052.00

LING
GD sqr

SIZE

CSB110
CSB125
CSB140
CSB160
CSB180
CSB200
CSB225
CSB250
CSB280
CSB315
CSB355
CSB400
CSB450
CSB500
CSB560
CSB630

SIZE

NAW HELICAL GEAR BOX


INPUT SHAFT DIA & LENFTH
R < = 11.2
11.2 < R <= 18

d1
28.00
32.00
35.00
40.00
45.00
50.00
55.00
60.00
70.00
75.00
90.00
100.00
110.00
120.00
130.00
150.00

R < = 45

d1
CSC160
CSC180
CSC200
CSC225
CSC250
CSC280
CSC315
CSC355
CSC400
CSC450
CSC500
CSC560
CSC630
CSC710

SIZE

SUM3
SUM4
SUM5

l1
60.00
80.00
80.00
110.00
110.00
110.00
110.00
140.00
140.00
140.00
170.00
210.00
210.00
210.00
250.00
250.00

28.00
32.00
35.00
40.00
45.00
50.00
55.00
60.00
70.00
75.00
90.00
100.00
110.00
120.00

d1
24.00
28.00
32.00
35.00
40.00
45.00
50.00
55.00
60.00
70.00
75.00
90.00
100.00
110.00
120.00
130.00

NAW HELICAL GEAR BOX


INPUT SHAFT DIA & LENFTH
45 < R <= 80

l1

d1

60.00
80.00
80.00
110.00
110.00
110.00
110.00
140.00
140.00
140.00
170.00
210.00
210.00
210.00

NAW WORM GEAR BOX


INPUT SHAFT
OUTPUT SHAFT

d1

l1

d2

22.00

54.00

35.00

32.00

70.00

45.00

35.00

73.00

55.00

SUM6
SUM7
SUM8
SUM9
SUM10
SUM12
SUM14
SUM17
SUM20
SUM24

40.00

84.00

60.00

45.00

95.00

70.00

50.00

92.00

75.00

55.00

102.00

80.00

60.00

114.00

85.00

65.00

127.00

95.00

70.00

152.00

105.00

80.00

156.00

140.00

90.00

197.00

155.00

100.00

244.00

170.00

NAW HELICAL GEAR BOX DATA


PUT SHAFT DIA & LENFTH
11.2 < R <= 18
For R >18

l1
d1
l1
50.00
60.00
80.00
24.00
50.00
80.00
28.00
60.00
110.00 32.00
80.00
110.00 35.00
80.00
110.00 40.00 110.00
110.00 45.00 110.00
140.00 50.00 110.00
140.00 55.00 110.00
140.00 60.00 140.00
170.00 70.00 140.00
210.00 75.00 140.00
210.00 90.00 170.00
210.00 100.00 210.00
250.00 110.00 210.00

NAW HELICAL GEAR BOX DATA


PUT SHAFT DIA & LENFTH
45 < R <= 80
For R >80

l1

d1

l1

OUTPUT SHAFT DIA

d2
48.00
55.00
60.00
70.00
80.00
90.00
100.00
110.00
130.00
140.00
170.00
180.00
210.00
240.00
270.00
300.00

OUTPUT SHAFT DIA

d2
70.00
80.00
90.00
100.00
110.00
130.00
140.00
170.00
180.00
210.00
240.00
270.00
300.00
340.00

M GEAR BOX
OUTPUT SHAFT

l2
70.00
73.00
85.00

l2
110.00
110.00
140.00
140.00
170.00
170.00
210.00
210.00
250.00
250.00
300.00
300.00
350.00
410.00
470.00
470.00

l2
140.00
170.00
170.00
210.00
210.00
250.00
250.00
300.00
300.00
350.00
410.00
470.00
470.00
550.00

101.00
127.00
140.00
153.00
158.00
177.00
203.00
216.00
279.00
298.00

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