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    1980-86 CJ Dana 300

    Uploaded by

    otibmag
    1. The document provides a parts list and descriptions for replacing parts in a Dana 300 transfer case used in 1980-86 Jeep CJs. It lists 41 individual part numbers with descriptions to replace gears, shafts, bearings, seals, and other internal components. 2. Additionally, it provides part numbers for various drive chains used in Jeep vehicles from 1980-2004 including Wranglers, Cherokees, Grand Cherokees, and J10 trucks. 3. The document is a comprehensive listing of replacement part numbers and the vehicles they are applicable to in order to perform repairs or rebuild the Dana 300 transfer case.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd

    1980-86 CJ Dana 300

    Uploaded by

    otibmag
    6K views1 page
    1. The document provides a parts list and descriptions for replacing parts in a Dana 300 transfer case used in 1980-86 Jeep CJs. It lists 41 individual part numbers with descriptions to replace gears, shafts, bearings, seals, and other internal components. 2. Additionally, it provides part numbers for various drive chains used in Jeep vehicles from 1980-2004 including Wranglers, Cherokees, Grand Cherokees, and J10 trucks. 3. The document is a comprehensive listing of replacement part numbers and the vehicles they are applicable to in order to perform repairs or rebuild the Dana 300 transfer case.

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    dana 300

    Original Title

    1980-86 Cj Dana 300

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    1. The document provides a parts list and descriptions for replacing parts in a Dana 300 transfer case used in 1980-86 Jeep CJs. It lists 41 individual part numbers with descriptions to replace gears, shafts, bearings, seals, and other internal components. 2. Additionally, it provides part numbers for various drive chains used in Jeep vehicles from 1980-2004 including Wranglers, Cherokees, Grand Cherokees, and J10 trucks. 3. The document is a comprehensive listing of replacement part numbers and the vehicles they are applicable to in order to perform repairs or rebuild the Dana 300 transfer case.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    6K views1 page

    1980-86 CJ Dana 300

    Uploaded by

    otibmag
    1. The document provides a parts list and descriptions for replacing parts in a Dana 300 transfer case used in 1980-86 Jeep CJs. It lists 41 individual part numbers with descriptions to replace gears, shafts, bearings, seals, and other internal components. 2. Additionally, it provides part numbers for various drive chains used in Jeep vehicles from 1980-2004 including Wranglers, Cherokees, Grand Cherokees, and J10 trucks. 3. The document is a comprehensive listing of replacement part numbers and the vehicles they are applicable to in order to perform repairs or rebuild the Dana 300 transfer case.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 1

    1980-86 CJ DANA 300 H85

    6 7
    34
    36
    22
    25
    21 23
    23
    25
    24
    26
    8
    27 8 24 10 11
    29 15
    14
    30 9
    36

    17 29
    18 12 8
    20 13
    16
    19 27

    18603.03 3
    2 27

    18674.01

    16580.03
    18606.06

    DANA 300 TRANSFER CASE (1980-86 CJ)


    DESCRIPTION Stock No. Replaces DESCRIPTION Stock No. Replaces
    1 TWIN STICK SHIFTER ASSEMBLY 18674.01 OMIX-6450 26 SPACER, INTERMEDIATE SHAFT BEARING 18674.22 8131661
    2 BOOT FOR TWIN STICK SHIFT 18606.06 OMIX-6451 27 FRONT OR REAR YOKE (2 needed):
    3 GASKETS & OIL SEALS KIT 18603.03 D300GS STOCK STRAP & BOLT DESIGN 16580.03 8131656
    4 RTV SILICONE TUBE (to be used as gasket) 19201.01 8993317 MODIFIED U-BOLT DESIGN 16580.02 935685
    5 FRONT OUTPUT SHAFT (26 spline) 18674.08 8131660 28 U-BOLT:
    6 BEARING CONE, FRONT OUTPUT SHAFT (2 needed) 18674.09 3156063 STRAP & BOLT DESIGN (for 16580.03) 16582.03 3240533K
    7 BEARING CUP, FRONT OUTPUT SHAFT (2 needed) 18674.10 3156062 U-BOLT DESIGN (pair, per yoke) (for 16580.02) 16582.01 A-490K
    8 OIL SEAL, FRONT OR REAR YOKE (2 needed) 18674.11 8131669 U-BOLT DESIGN (pr/yoke) (for 16580.02) - SPICER 16582.02 A-490KS
    9 REAR OUTPUT SHAFT 18674.12 8133793 29 NUT FOR FRONT OR REAR YOKE (2 needed) 16584.01 801367
    10 BEARING CONE, INNER REAR OUTPUT SHAFT 18674.13 8134239 31 SHIFT KNOB (w/o shift pattern plate) 18607.03 3241062
    11 BEARING CUP, INNER REAR OUTPUT SHAFT 16536.02 52800 32 SHIFT PATTERN PLATE (for above shift knob) 18607.04 3241430

    TRANSFER CASE
    12 BEARING CONE, OUTER REAR OUTPUT SHAFT 18672.06 933737 33 SHIFT KNOB LOCK NUT 18607.05 4006495
    13 BEARING CUP, OUTER REAR OUTPUT SHAFT 18672.07 3124570 34 SHIFT ROD CAP COVER 18672.17 934281
    14 FRONT OUTPUT SHAFT GEAR 18674.14 8131680 35 SHIFT FORK PLASTIC INSERT (2 needed) 18674.24 8131670
    15 SLIDING DRIVE GEAR (2 needed) 18674.15 8131679 36 SHIFT ROD OIL SEAL (2 needed) 18674.25 8131674
    16 INPUT SHAFT 18674.16 8131687 37 SHIFTER BOOT W/ SR4, T4, T5 TRANS (single nipple) 18606.04 5752009
    17 INPUT SHAFT GEAR 18674.17 8131685 37 SHIFTER BOOT W/ T176, T177 TRANS (double nipple) 18606.05 5752141
    18 INPUT SHAFT BEARING 18674.18 8131682 38 TRANSFER CASE MOUNT 18608.02 1370910
    19 INPUT SHAFT OIL SEAL 18674.19 8131684 38 POLYURETHANE MOUNT, RED 18608.03 7-1604
    20 INPUT SHAFT SHIM KIT 18674.20 8131689 38 POLYURETHANE MOUNT, BLACK 18608.04 7-1604BL
    21 INTERMEDIATE GEAR 18674.21 8131678 39 STABILIZER STUD, TRANSMISSION MOUNT 18608.05 5358879
    22 SHAFT, INTERMEDIATE GEAR 18604.03 942115 40 STABILIZER BUSHING (2 needed) 18608.06 945266
    22A SHAFT, NEEDLES & WASHER KIT 18605.01 942115K 40 POLYURETHANE STABILIZER BUSHING PAIR, RED 18608.07 1-1201
    23 NEEDLE ROLLER BEARING (48 needed) 18670.20 809294 40 POLYURETHANE STABILIZER BUSHING PAIR, BLACK 18608.08 1-1201BL
    24 SPACER, INTERMEDIATE GEAR SHAFT (2 needed) 18670.21 809295 41 SHIM SET (8 pcs) 18674.26 8131668
    25 THRUST WASHER, INTERMEDIATE SHAFT (2 needed) 18670.24 8121813 SHIFTER LEVER 18674.27 5363190
    SHIFTER SHAFT 18674.28 5362034

    MISC. TRANSFER CASE DRIVE CHAINS:


    DESCRIPTION Stock No. Replaces
    NEW PROCESS 207, 1980-89 J10 18612.02 8134471
    NEW PROCESS 207, 1980-83 SJ 18612.02 8134471
    NEW PROCESS 207, 1984-87 CHEROKEE 18612.02 8134471
    NEW PROCESS 207, 1987 WRANGLER 18612.02 8134471
    NEW PROCESS 208, 1980-89 J10 18612.03 8130977
    NEW PROCESS 208, 1980-83 SJ 18612.03 8130977
    NEW PROCESS 219, CHEROKEE, WAGONEER 18612.04 8130831
    NEW PROCESS 228 OR 229, GRAND WAGONEER 18612.04 8130831
    NEW PROCESS 242, 1980-81 SJ 18612.05 83504575
    NEW PROCESS 242, 1999-04 GRAND CHEROKEE 18612.05 83504575
    NEW PROCESS 249, 1980-81 SJ 18612.06 4728159
    NEW PROCESS 249, 1996-98 GRAND CHEROKEE 18612.06 4728159
    18612.01
    NEW PROCESS 247, 1996-98 GRAND CHEROKEE 18612.07 5012322AB
    NEW PROCESS 247, 1999-04 GRAND CHEROKEE 18612.07 5012322AB
    DRIVE CHAIN, 1987-04 WRANGLER AND ALL OTHER
    231 MODELS 18612.01 83503146

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