Low Cut Off Value in DPT

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Low Flow Cut Off

Fig.1: Low Flow Cut-off

One of the most common applications for differential pressure transmitters is flow measurement.
A differential pressure transmitter can be placed across many types of primary flow elements like
orifice plates, pitot or venturi tubes to measure flow. Primary flow elements create a pressure
drop (square root proportional to flow).
Flow proportional output signals from a differential pressure transmitter are possible through
integral square root extraction. The square root function of differential pressure has extremely
high gain at low flow rates leading to large output changes representing low changes in flow rate
at the bottom end of the measurement range. Output signals can become erratic at low flow rates
due to high gain. Host control systems can experience difficulty controlling flow rate based on a
highly fluctuating input signal from the square root extracted differential pressure. DPharp
differential pressure transmitters have some unique signal conditioning features to eliminate
instability at low flow rates.

Application
Flow rates above 20% of maximum flow produce a large square root extracted differential
pressure signal for a given change in flow rate. Flow rates around 5% of maximum flow produce
a small square root extracted differential pressure signal for a given change in flow rate (See
Fig.1). High gain in the low flow rate operating area amplifies any inherent noise or changes in
flow rate leading to pressure transmitter output instability.

Solution
DPharp has a software capability to stabilize output signals at the low end of a flow measurement
range minimizing erratic output signals. An integral low cut mode features a user programmable
transmitter output and set point to change the output to a linearto- pressure (Linear) or zero
(Zero) status. The flow rate set point at which an output transition occurs is programmable from
0 to 20% of full scale flow. Fig.2 shows Linear and Zero output modes set at 5 % low cut mode.

Fig.2

Hysteresis is incorporated into the low cut mode such that when the actual flow rate is equal to
the low cut set point that output oscillation will not occur. Hysteresis is fixed at a nominal 1% of
full scale flow. Fig.3 details how the hysteresis affects the pressure transmitter output.

Fig.3

If the range 0-100 flow what is the square root linear output in 4-20mA?
Answer :
% / Sqrt output mA / Non square output mA
0% / 4 / 4
10% / 9.059644256 / 5.6
20% / 11.15541753 / 7.2
25% / 12 / 8
30% / 12.76356092 / 8.8
40% / 14.11928851 / 10.4
50% / 15.3137085 / 12
60% / 16.39354671 / 13.6
70% / 17.38656042 / 15.2
75% / 17.85640646 / 16
80% / 18.31083506 / 16.8
90% / 19.17893277 / 18.4
100% / 20 / 20

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