Eurocode 9: Design of Aluminium Structures: Phil Tindall, UK Technical Director (Bridges), Hyder Consulting
Eurocode 9: Design of Aluminium Structures: Phil Tindall, UK Technical Director (Bridges), Hyder Consulting
structures
Phil Tindall, UK Technical Director (Bridges), Hyder Consulting
There are five Parts to Eurocode9 covering the design of aluminium structures:
The rules given in Parts 1-1 and 1-3 for structural and fatigue design are largely
equivalent to those given in BS 8118-1:1991, Structural use of aluminium,
Part 1: Code of practice for design. The material in the other three Parts was
not previously covered by a British Standard in any great detail.
Eurocode 9, in common with other Eurocodes, makes considerable
cross-reference to other European Standards. In particular, it is based on the
principles contained in Eurocode0 (Basis of structural design) and refers to
Eurocode1 for loading.
The design rules are inextricably linked to the rules for execution (the term
that Eurocodes use for fabrication and erection) given in BS EN 1090-3:
Execution of steel structures and aluminium structures, Part 3: Technical
requirements for aluminium structures. BSEN1090-3 will replace BS81182:1991, Structural use of aluminium, Part 2: Specification for materials, workmanship and protection.
Each Part of Eurocode9 has an accompanying national annex which gives
UK-specific partial factors and choices. The use of the UK national annexes is
a prerequisite for the use of Eurocode9.
BSI is issuing two documents to assist UK designers using Eurocode9 in the
UK. These are:
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category tables necessary to calculate the fatigue life are given in informative
Annex J. The BSI mirror committee responsible for Eurocode 9 considered
that some of the fatigue detail categories in AnnexJ could be subject to misinterpretation, or could give fatigue safe lives only achievable with unrealistic
expectations regarding internal defects. The UK recommendation is not to
use the detailed categories contained in the informative annex. Alternative
detail category tables are therefore given in PD 6702-1, Structural use of
aluminium, Part 1: Recommendations for the design of aluminium structures
to BSEN1999.
Realization of the predicted fatigue lives is dependent on achieving certain
quality levels. However, it is recognized that there could be an economic
penalty for over-specifying quality requirements for areas subject to static
loading or low levels of cyclic stress. The alternative fatigue detail category
tables are therefore associated with a series of quantified service categories
that can be used with the recommendations in PD6705-3, Structural use of
aluminium, Part 3: Recommendations for the execution of aluminium structures to BSEN1090-3 to specify appropriate inspection regimes and acceptance criteria during execution. The alternative detailed category information
is based on data previously issued in prENV1999-2, published in the UK in
2000 as a Draft for Development.
The Eurocode also allows a damage-tolerant approach to fatigue design, i.e.
some cracking is allowed to occur in service, provided that there is stable,
predictable crack growth and that there is a suitable inspection regime in
place. The UK recommendation is that design should be based on safe life
principles whenever possible, but recognizes that there may be situations
where achievement of minimum weight is a high priority and in circumstances where the necessary inspection regime is acceptable. Eurocode 9
places certain conditions on the use of the damage tolerant design method
and these are reinforced and supplemented in PD6701-2.
Informative AnnexB gives guidance on assessment of crack growth by fracture mechanics. This is useful and can be used in damage tolerance calculations. Other annexes that the UK considered useful and/or acceptable for use
include information on fatigue testing, stress analysis, adhesive joints and the
effect of stress ratio.
Other informative annexes covering low cycle fatigue, detail category tables
and hot spot stresses are not recommended for use in the UK and alternative
data are given in PD6701-2.
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Lintel above
door to support
rafters
2350
300
Load-bearing
t/f partition
100
A
2940
B
300
C
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The garage beam spans 2.58m and is located above B, where it supports a
first floor load-bearing partition and a 600 mm wide strip of the first floor.
= 44.0 N/mm2
= 0.12
= 4.1 N/mm2
= 13800 N/mm2
= 11700 N/mm2
= 480 kg/m3
Geometrical properties
b
h
A= bh= 51 260
W= bh2/6=51 2602/6
I= bh3/12= 51 2603/12
= 51 mm
= 260 mm
= 2580 mm
= 13260 mm2
= 574.6 103 mm3
= 74.70 106 mm4
kdef
kh
gM
Load factors
For dead and imposed loads BSEN1990 gives partial factors of 1.35 and
1.5 respectively. Partial load factors from BSEN1990 National Annex Table
A1.1 in the national annex to BSEN1990 are as follows:
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y0
y1
y2
A.2 Loads
A.2.1 Roof loads
Characteristic permanent load on roof on plan
= 0.75/cos 37
Characteristic short-term load on roof on plan
= 0.75
Design permanent load on roof on plan
= 1.35 0.939
Design short-term snow load on plan = 1.5 0.75
= 1.267 kN/m2
= 1.125 kN/m2
= 3.62 kN/m
= 2.89 kN/m
= 4.88 kN/m
= 4.33 kN/m
= 2.85 kN/m
= 2.28 kN/m
= 3.85 kN/m
= 3.42 kN/m
= 0.939 kN/m2
= 0.75 kN/m2
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= 0.480 N/mm
= 0.648 N/mm
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= 0.196 N/mm
= 0.265 N/mm
= 0.24 kN/m2
= 0.564 kN/m
= 0.762 N/mm
= 0.129 kN/m2
= 0.104 kN/m2
= 0.039 kN/m2
= 0.272 kN/m2
= 0.163 kN/m
= 0.220 kN/m
= 0.90 kN/m
= 1.35 kN/m
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= 0.062 kN/m
= 0.084 kN/m
= 5.89 kN/m
= 1.35 kN/m
= 3.88 kN/m
= 5.89 kN/m
= 7.24 kN/m
= 11.12 kN/m
Dividing the three design values by the values of kmod for the corresponding
load durations (0.6, 0.8, 0.9) we obtain 9.82, 9.05 and 12.36, so it can be
seen that the short-term load case is critical.
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= 10.72 kN/m
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= 33.7 N/mm2
= 3.08 N/mm2
= 13830N
= 8.92 106N mm
= 1.56 N/mm2
A.3.6 Deflection
Serviceability load on beam (partial factors= 1.0)
(BSEN1990 (6.14b))
pser= Gk+ Qk,1+ Qk,2= 4.36+ 2.58+ 0.9
= 7.84 N/mm
Quasi-permanent creep load on beam (BSEN1990 (6.16b))
pcreep= kdef(Gk+ y2,1Qk,1+ y2,2Qk,2) = 0.8(4.36+ 0
2.58+ 0.3 0.9)
= 3.70 N/mm
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= 6.46 mm
= 10.32 mm
= 14.19 mm
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d0
bn
t
= 7 mm
= notional charring rate= 0.62 mm/min as calculated above
= time from start of charring= 9 min
= 6393 mm2
= 263.6 103 mm3
= 32.61 106 mm4
= 25.84 247.4
= 25.84 247.42/6
= 25.84 247.43/12
Hence design load for fire = 4.36+ 0.2 2.58+ 0.3 0.90
= 5.15 kN/m
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20% fractile strength properties for LVL are obtained by increasing the characteristic values by a factor of 1.1 (BSEN1995-1-2 Clause 2.3(3)).
Design values of strength properties:
fm,d= 1.1fm,k kh,fi kmod,fi/yM,fi= 1.1 44.0 1.2 1.0/1.0 = 58.1 N/mm2
fv,d= 1.1fv,k kmod,fi/yM,fi = 1.1 4.1 1.0/1.0
= 4.51 N/mm2
= 6644N
= 4.29 106 Nmm
= 1.56 N/mm2
= 16.27 N/mm2
4.9 Deflection
There are no recommended deflection limits for fire design according to
BS EN 1995, and deformation has to be considered only where it affects
the means of protection or the design criteria for separating elements
(BSEN1995-1-2 Clause 2.1.1(3)). In this case the plasterboard is required to
retain its integrity for the first 21 min of a fire.
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= 4.95 mm
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