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HP3 Repair PDF

The document provides an overview of the HP3 high pressure fuel pump system used in diesel engines, including its main components and their functions. It describes the supply pump, feed pump, regulating valve, suction control valve, pump body construction, delivery valve, common rail, pressure discharge valve, and testing procedures. Diagrams are included to illustrate the layout and operation of the various parts. The purpose is to provide training on technical aspects of the HP3 fuel system for engine technicians.

Uploaded by

Teoh Yew Heng
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Download as pdf or txt
2K views18 pages

HP3 Repair PDF

The document provides an overview of the HP3 high pressure fuel pump system used in diesel engines, including its main components and their functions. It describes the supply pump, feed pump, regulating valve, suction control valve, pump body construction, delivery valve, common rail, pressure discharge valve, and testing procedures. Diagrams are included to illustrate the layout and operation of the various parts. The purpose is to provide training on technical aspects of the HP3 fuel system for engine technicians.

Uploaded by

Teoh Yew Heng
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
Download as pdf or txt
Download as pdf or txt
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DENSO EUROPE TECHNICAL TRAINING

HP3 Supply Pump

DENSO EUROPE B.V., 2003

HP3 System Lay-out


Supply pump
Plungers
Feed pump
Delivery valve
SCV (Suction Control
Valve)
Common rail
Common rail pressure
sensor
Pressure discharge
valve
Pressure limiter
Injector
Engine ECU
EDU
Various sensors
Fuel filter
Fuel tank
Flow of injection fuel
Flow of leak fuel

DENSO EUROPE B.V., 2003

Feed Pump HP3 (Trochoid type)

Outer rotor
Inner rotor
Suction port
Discharge port

DENSO EUROPE B.V., 2003

Regulating Valve (HP3 Supply pump)

Bushing
Piston
Spring
Plug
Feed pump
SCV
Pump housing

DENSO EUROPE B.V., 2003

Suction Control Valve (HP3 Supply pump)

Feed pump

Regulator valve

SCV

When SCV opening is


small
When SCV opening is
large

DENSO EUROPE B.V., 2003

HP3 Pump body Construction

Eccentric cam

Ring cam

Plunger

Drive shaft

DENSO EUROPE B.V., 2003

Construction & Operation of Delivery Valve

Element

DENSO EUROPE B.V., 2003

Check ball

Spring

Holder

Plunger

Supply pump Operation HP3

DENSO EUROPE B.V., 2003

Pressure Discharge Valve Common Rail HP3


: from Common rail

: to Fuel tank

Pressure discharge
valve

Common rail

Operation when fuel pressure


is higher than target injection
pressure

Operation when fuel pressure


is identical to target injection
pressure

DENSO EUROPE B.V., 2003

DENSO EUROPE TECHNICAL TRAINING

HP3 Supply Pump


Inspection Procedure

DENSO EUROPE B.V., 2003

Fuel line diagram HP3 on Test bench

DENSO EUROPE B.V., 2003

ECD Controller set up HP3 on Test bench

(Only HP2)

DENSO EUROPE B.V., 2003

DST-1 set up HP3

DENSO EUROPE B.V., 2003

DST-1 Test procedure flow HP3

DENSO EUROPE B.V., 2003

DST-1 Test procedure HP3

Always input off set data first( From ETSI Website!)


Same as HP2.

DENSO EUROPE B.V., 2003

DST-1 Test procedure HP3

Always reduce the fuel pressure before stopping the pump!!


If not HP3 can be damaged.

DENSO EUROPE B.V., 2003

DST-1 Test procedure flow HP3

At this moment only repairable p/n 294000-001#


( Toyota Hiace/Hilux)
Always Check ETSI for latest version of Test specifications!
Always test with safety cover closed.

DENSO EUROPE B.V., 2003

BEDANKT

ENDE
DOMO
ARIGATO

FIN
THANKS

DANKE

THE
END
MOLTE GRAZIE

EINDE

DENSO EUROPE B.V., 2003

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