HAZ Doc1 PDF
HAZ Doc1 PDF
HAZ Doc1 PDF
Energy
Control
Program
Disclaimer
This written material consists of general information for internal Bureau of Reclamation
operations and maintenance staff use. Information contained in this document regarding
commercial products or firms may not be used for advertising or promotional purposes and is not
to be construed as an endorsement or of any product or firm by the Bureau of
Reclamation.Hazardous Energy Control Program iii
Table of Contents
Page
Contents (continued)
Page
of Contents (continued)
Page
Appendix
Appendix A References ............................................................................. 63
Appendix B Definitions ............................................................................. 65
Appendix C Facility Hazardous Energy Control Program Example .... 71
Appendix D Job Hazard Analysis Example ............................................ 73
Appendix E - Forms and Tags ................................................................... 75
Hazardous Energy Control Program 1
1. Introduction
1.1 Purpose
The purpose of the Facilities Instructions, Standards, and Techniques (FIST) Volume 1-1 is to
establish consistent procedures for the control of Hazardous Energy and to maintain operational
control of a facilitys configuration. This includes activities affecting operation, maintenance, and
construction of those Federal facilities for which the Bureau of Reclamation (Reclamation) is
responsible.
The primary objective of this document is to establish a program to provide for the physical
safety of employees and the public.
Secondary objectives of the program are:
(1) Integrity and reliability of the Reclamation power and water system.
(2) Protection of Equipment.
(3) Service to the customer.
1.2 Philosophy
Safe Work Practices Take Precedence Over Immediate Job Production!
All Switching operations must be guided and tested by the following fundamental principles:
(1) Start with the correct procedure and follow it exactly.
(2) The Six Basic Steps of Switching:
(a) Carry the Switching Program Form with you while Switching.
(b) Touch or point to the device identification nameplate to verify correct device.
(c) Recheck the switching program form for correct device and sequence.
(d) Verify anticipated device position.
(e) Perform requested action on the device.
(f) Verify desired device position.FIST Volume 1-1 2
(3) Clearance Tags, Hot Line Tags, or Personal Tags are to be considered the same as
Locks.
(4) Violating a Clearance Lock, Clearance Tag, Hot Line Tag, Personal Lock, or Personal
Tag, can kill somebody!
(5) Equipment must not be operated, moved, or removed when Clearance Tags, Hot Line
Tags, Personal Tags, Clearance Locks, or Personal Locks are in place.
(6) NO EMPLOYEE WILL BE REQUIRED TO WORK ON A JOB OR PIECE OF
EQUIPMENT THAT THEY CONSIDER UNSAFE. The employee is responsible for
requesting additional protection deemed necessary.
(7) Clearance Tags and Personal Tags must not be used on Energy Isolation Devices
capable of being locked.
(8) Equipment must be considered Energized until appropriate tests have been performed
to verify the Equipment is Deenergized.
1.3 Scope
This document establishes procedures and operating criteria that must be complied with
throughout Reclamation. This document prescribes procedures for the safety of personnel who
work on or near any Equipment (or system) that produces, uses, or stores Hazardous Energy. It
establishes minimum standards and performance requirements for the control of Hazardous
Energy at all Reclamation operated or maintained facilities.
1.8 Interpretations
(1) The stated interpretations for the following words must be applied throughout this
document:
(a) May" Permissive choice or discretionary action.
(b) Must Mandatory or obligation.
(c) Must Not Prohibition.
(d) Should Advisory or recommendation.
(e) Will Mandatory, but allowing the employee or party some discretion as to when,
where, or how.
(2) As used in this document, the pronouns he, his, and himself refer to a specific
individual or position that might be she, her, or herself in a given circumstance.
Switchman is also used in this context.
1.9 Emergencies
The F-HECP may be suspended as necessary to permit proper handling of an emergency.
However, in handling such emergencies, safety of personnel must be given paramount
consideration.Hazardous Energy Control Program 5
2.2 Supervisors
Employee supervisors must ensure that all personnel under their jurisdiction receive the
appropriate level of instruction concerning the F-HECP and its application.
2.4 Employees
Employees must not work under a HEC Procedure until:
(1) Trained,
(2) Tested,
(3) Authorized by the Responsible Official, and
(4) Issued Personal Locks.
It is the responsibility of each Employee to act within their authority and immediately
report any violations of the F-HECP or any Hazardous Energy Control (HEC) Procedures
to their supervisor.
Additional Employee F-HECP responsibilities are described in subsequent sections of this
document.Hazardous Energy Control Program 7
3. Training Program
3.1 Purpose
Ensure that all Reclamation employees involved with the F-HECP have an understanding
that is appropriate for the level of Hazardous Energy exposure they may encounter.
3.2 Requirements
The Responsible Official must ensure that Facility specific information is developed and
included with the standardized training materials.
(1) Authorized Employees
(a) Prior to being authorized to work under a HEC Procedure, employees must receive a
minimum of four hours of F-HECP training.
(b) Employees must complete an examination, with a minimum score of 80% to demonstrate
adequate working knowledge of the F-HECP. Examinations must include the questions provided
by the Power Resources Office and additional F-HECP related questions.
(c) Employees passing the examination will be referred to the Responsible Official, with
recommendations for placement on the Employee Authorization List.
(d) Employees may be subject to examination at any time on F-HECP.
NOTE: Optional Proficiency Checksheets are available in Appendix E Forms and Tags for
Authorized Employees, Job Supervisors, Switchmen, and Operations Supervisors.
3.3 Retraining
Additional training must be provided annually (see section 3.2(1)(b)), or if:
(1) There is a change in:Hazardous Energy Control Program 9
3.4 Documentation.
The Responsible Official must be responsible for documenting all training (including any
retraining) in DOI Learn. DOI Learn is the U.S. Department of the Interior standard.FIST
Volume 1-1 10
for Personal Locks must be added to the Locks as Locks are replaced or relabeled.
(i) DANGER
(ii) DO NOT REMOVE
(iii) HANDS OFF
(iv) DO NOT OPERATE Hazardous Energy Control Program 13
for Clearance Locks must be added to the Locks as Locks are replaced or relabeled.
(i) DANGER
(ii) DO NOT OPERATE
(iii) PEOPLE WORKING
(iv) CLEARANCE
(4) Operations Locks
(a) Operations Locks must:
(i) Be used by Switchmen,
(ii) Be used for Operational Configuration Management, and
(iii) Be used and recorded as described in the F-HECP.
(5) Operations Locks must be identified in the F-HECP.
5.4 Tags
(1) General
(a) Standardized
Tags must be standard Reclamation-wide. Tags are shown in appendix E. Tags are available from
[email protected] or 303-445-2066. Tags are only available in units of one box (50
Tags).
(i) Clearance
(A) Form number: POM-0137 (7-2010)
(b) Stock number: P7540000POM137R
(ii) Hot Line
(A) Form number: POM-0135 (7-2010)
(B) Stock number: P7540000POM135R
(iii) Personal
(A) Form number: POM-0166 (7-2010)
(B) Stock number: P7540000POM166R
(iv) Special Condition
(A) Form number: POM-0138 (7-2010)
(B) Stock number: P7540000POM138RHazardous Energy Control Program 15
(c) Use
NOTE: No modifications can be made to this form. It is acceptable to add extra page(s) as
needed to record additional information. Use of these additional pages should be defined in
the F-HECP.
(i) A Switching Program Form must be prepared by an Operations Supervisor and checked by a
second Operations Supervisor.
(ii) A Switching Program Form will not be valid for Switching until signed and dated by the
preparing and checking Operations Supervisors.
(iii) Previously prepared Switching Program Forms may be used for reference only.
(iv) The Switching Program Form (or a copy) must be carried by the Switchman during
Switching.
(v) The Switching Program Form is used to record in detail the exact operation and the Locking
or Tagging information required.
(vi) Each operation must be listed in the precise sequence to be performed, including those
operations or steps not requiring a Lock or Tag.
(vii) The Switching Program Form must adhere to the following:
(A) Only one operation per step on the Switching Program Form.
1. Checking one device in the desired position and Locking or Tagging it must be considered one
step.
2. Operating one device and Locking or Tagging it in the desired position must be considered one
step.
3. A communication action must be numbered as one step on the Switching Program Form.
(B) The Equipment description, for a Switching step, must be specific enough to identify the
device.FIST Volume 1-1 20
(C) The Switching Program Form must identify the locations of the Locks and Tags for a Hot
Line Order or Clearance.
(D) Be legibly generated in indelible ink.
(E) Contain no erasures.
(viii) Corrections or changes to the Switching Program Form must be:
(A) At the discretion of the Operations Supervisor,
(B) Documented,
(C) Initialed by the Operations Supervisor, and
(D) Checked and initialed by a second Operations Supervisor.
(ix) When the Switching Program Form cannot be sent to the Switchman:
(A) Available communication channels must be used to provide the Switching steps to the
Switchman.
(B) The Switchman will write down all Switching steps.
(C) The Operations Supervisor and Switchman must utilize Three-Part Communications.
(x) The initial placement and final removal of all personal protective ground(s) must be
documented on the cover page of the Switching Program Form. It is not required to track
relocation of personal protective grounds. Documentation must include:
(A) The personal protective ground identification number(s);
(B) Date and time;
(C) The name of the Employee who placed or removed the personal protective ground(s); and,
(D) The initial placement location of the personal protective ground(s).Hazardous Energy Control
Program 21
6.1 Colors
(1) Red must be used for issuing Clearances (and Hot Line Orders).
(2) Green must be used for releasing of Clearances (and Hot Line Orders).
6.2 Actions
After a Clearance or Hot Line Order has been issued or released, or Special Condition or
Operational Configuration Management Switching has been completed, the following must be
logged:
(1) Clearance Or Hot Line Order
(a) Date
(b) Time
(c) Type of action (placed or removed)
(d) Number assigned
(e) Issued to or released by
(f) Equipment covered by action
(2) Special Condition or Operational Configuration Management Switching
(a) Date
(b) Time
(c) Type of action (placed or removed)
(d) Number assigned
(e) Issued to or released by
(f) Equipment covered by actionFIST Volume 1-1 24
(d) If no other procedure is utilized, a Switching Program Form must be prepared. Previously
prepared Switching Program Forms may be used as a reference.
(e) Ensure the prepared Switching Program Form is checked by a second Operations Supervisor.
(f) Conduct a Job Briefing with the Switchman.
(g) Resolve any questions regarding the completeness or correctness of the written procedure.
(h) Direct the Switchman to perform the Switching.
(5) The Switchman must:
(a) Perform operations in the sequence listed on the written procedure.
(b) Use the Six Basic Steps of Switching (see section 1.2.(2)).
(c) Stop Switching procedure and contact the Operations Supervisor for resolution if any of the
following conditions are encountered:
(i) The instruction is not clearly understood;
(ii) The instruction is believed to be incorrect;
(iii) At any point in the operations an unexpected relay, breaker, or other action occurs;
(iv) A device is found in a position other than indicated on the written procedure; or
(v) A dangerous condition could result by performing a step.
(d) Verify the effectiveness of Operations Locks placed.
(e) Record on the written procedure when required:
(i) The time at which each step is completed,
(ii) The Switchmans initials.
(f) Report to the Operations Supervisor upon completion of Switching.
(6) The Operations Supervisor must record the Operational Configuration Management action in
the station log.Hazardous Energy Control Program 29
9.2 Procedure
Each Personal Lock or Tag must be removed by the Authorized Employee who placed it. Each
Clearance must be released by the Authorized Employee who holds it. When this Authorized
Employee is not available to remove (release) it, the Authorized Employees supervisor, in
consultation with the Operations Supervisor, must remove (release) the Personal Lock or Tag
(Clearance) in the following manner:
(1) The Authorized Employee's supervisor must verify that the Authorized Employee who placed
the Personal Lock or Tag (holds the Clearance) is not at the facility.
(2) The Authorized Employee's supervisor must make reasonable efforts to inform the Authorized
Employee that their Personal Lock or Tag (Clearance) will be removed (released).
(3) The Authorized Employees supervisor must take responsibility for the Personal Lock or Tag
(Clearance).
(4) If applicable, a new Job Supervisor must request and accept an identical Clearance prior to
release of the original Clearance.
(5) The Authorized Employee's supervisor must authorize the removal (release) of the Personal
Lock or Tag (Clearance).
(6) The Authorized Employee's supervisor must direct the removal of the Personal Lock or Tag.
(7) The Authorized Employee's supervisor must inform the Authorized Employee upon their
return to the facility and prior to commencing work that their Personal Lock or Tag (Clearance)
has been removed (released).FIST Volume 1-1 32
10.2 General
(1) Equipment that can be removed from service and restored to service without a Clearance must
have an approved JHA that includes a procedure identifying where the Personal Lock (Tag) is to
be placed.
(2) Placement and removal of all Personal Lock(s) (Tag(s)) must be:
(a) Coordinated with operations,
(b) Approved by an Operations Supervisor,
(c) Documented, and
(d) Recorded.
(3) Up to four Personal Locks (Tags) may be used by an Authorized Employee on the Energy
Isolation Points for Equipment (or system).
(4) All Personal Lock(s) (Tag(s)) must be within visual line of sight of the worksite.
(5) When a Personal Tag is used, the following requirements apply:
(a) The Personal Tag must be attached directly to the Energy Isolation Device whenever possible.
(b) Where a Personal Tag cannot be affixed directly to the Energy Isolation Device, the Personal
Tag must be located as close as safely possible to the Energy Isolation Device, in a position that
will be immediately obvious to anyone attempting to operate the Energy Isolation Device.
(c) Additional means must be employed to provide a level of personal protection equivalent to
that provided by a lock. Examples include:
(i) Placing the Personal Tag in a manner that inhibits operation of the Energy Isolation Device,
(ii) Removing fuses or an isolating circuit mechanism,Hazardous Energy Control Program 33
10.3 Procedure
(1) The placement and removal of a Personal Lock (Tag) must be:
(a) Installed at the Energy Isolation Device after the device has been placed in the required
condition and
(b) Affixed to the Energy Isolation Device in a manner that will maintain the device in the safe
position.
(2) Appropriate checks must be performed to verify Deenergization and release of stored energy.
(3) Upon completion of the servicing or maintenance, the Equipment (or system) is restored by:
(a) Ensuring that nonessential items have been removed from the work area,
(b) Ensuring that machine or equipment components are operationally intact, and
(c) Performing any required tests necessary to ensure full operational capability.FIST Volume 1-1
34
11. Clearances
11.1 Use
Clearances are a formalized process used to establish a safe environment within which
Authorized Employees can perform their assigned tasks. A Clearance is used for protection of
personnel but may provide protection for Equipment. The F-HECP must designate when
Clearances are required. At a minimum, Clearances are required for:
(1) Electrical circuits 600 volts or greater;
(2) Spaces protected by a CO2 system;
(3) Water passages that can be entered by personnel;
(4) Work in the turbine pits, near Hazardous Energy such as wicket gate arms and servo
systems;
(5) High Pressure systems (see section 1.11):
(a) Air,
(b) Water, and
(c) Oil.
(6) Equipment (or system) that requires more than four Energy Isolation Points;
(7) Contractor work involving Isolation of Hazardous Energy.
11.3 Procedure
(1) Request Clearance
The Job Supervisor must:
(a) Determine if the facility requirements indicate the necessity of a Clearance by preparation of a
JHA.
(b) Ensure, by the use of drawings, standing operating procedures, technical papers, or other
technical references that the Equipment to be placed under Clearance will be effectively isolated
for the requested scope of the work to be performed. This includes identifying corrective
measures necessary to prevent re-accumulation of stored energy to a hazardous level.
(c) Submit the Clearance Request to the Operations Supervisor as soon as possible but should not
be less than 24 hours. Specific requirements will be identified in the F-HECP.
(2) Prepare and Place Clearance
(a) The Operations Supervisor must, upon receipt of a Clearance Request:
(i) Determine that the Equipment (or system) affected by the Clearance Request can be scheduled
for an outage.
(ii) Verify by the use of drawings, SOPs, technical papers, or other technical references, that the
Equipment to be placed under Clearance will be effectively isolated for the requested scope of the
work to be performed. This includes identifying corrective measures necessary to prevent reaccumulation of stored energy to a hazardous level.
(iii) Coordinate with appropriate agencies and other entities for Isolation of systems that are to be
cleared (see section 13).
(iv) Prepare a Switching Program Form for placement (a Switching Program Form for removal
can be prepared concurrently). Previously prepared Clearances may be used as a reference.
(v) Ensure the prepared Switching Program Form is checked by a second Operations Supervisor.
(vi) Conduct a Job Briefing with the Switchman.
(vii) Direct the Switchman to perform the Switching.FIST Volume 1-1 36
(iv) Promptly notify each Authorized Employee working under the Clearance as to any changes
in condition or status of the Equipment.
(d) The Authorized Employee must:
(i) Be responsible for obtaining permission from the Job Supervisor to work under their
Clearance, including:
(A) Review of the JHA;
(B) Place their Personal Lock on the Clearance Lockbox to secure the Clearance key(s);
(C) Verify that they understand the Energy Isolation points that establish the limits of the
Clearance;
(D) Verify the placement of all Clearance Locks and Tags;
(E) Maintain awareness of the Clearance status while working.
(ii) Contact the Job Supervisor for resolution if any of the following are encountered:
(A) A device is found in a position other than that indicated on the Switching Program Form or
(B) A dangerous condition exists.
(iii) Be responsible for requesting from the Job Supervisor, any additional protection they deem
necessary.
(iv) Upon completion of their work:
(A) Remove all Equipment, tools, and material used from the work area;
(B) Remove Personal Lock from the Clearance Lockbox;
(C) Notify the Job Supervisor that the work area is clear of their Equipment, tools, and material,
and their Lock has been removed from the Clearance Lockbox.FIST Volume 1-1 40
(iv) Notify the Operations Supervisor of the removal of personal protective ground(s).
(b) The Operations Supervisor must log the following information on the Switching
Program Form cover page:
(i) Date and time of removal, and
(ii) Who removed the personal protective grounds(s).
(c) The Job Supervisor must:
(i) Notify the Operations Supervisor that all work is complete.
NOTE: It is understood that the complexities of Equipment maintenance may require a Job
Supervisor to release a Clearance when the Equipment is not ready for return to normal service. In
these situations, the conditions must be identified and reported to the Operations Supervisor.
(ii) Remove their Personal Lock from the Clearance Lockbox.Hazardous Energy Control Program
41
(iii) Sign the Switching Program Form documenting release of the Clearance to the Operations
Supervisor.
(d) The Operations Supervisor must:
(i) Record the release of the Clearance in the station log.
(ii) Prepare a Switching Program Form for removal.
(iii) Coordinate with appropriate agencies and other entities for system restoration (see section
13).
(iv) Conduct a Job Briefing with the Switchman.
(v) Direct the Switchman to perform the Switching.
(e) The Switchman must:
(i) Remove the Operations Lock from the Clearance Lockbox and obtain the key for the
Clearance Lock(s).
(ii) Perform operations in the sequence listed on the Switching Program Form.
(iii) Accomplish Switching by using the Six Basic Steps of Switching (see section 1.2.(2)).
(iv) Stop Switching procedure and contact the Operations Supervisor for resolution if any of the
following conditions are encountered:
(A) The instruction is not clearly understood;
(B) The instruction is believed to be incorrect;
(C) At any point in the operations, an unexpected relay, breaker, or other action occurs;
(D) A device is found in a position other than indicated on the switching program form; or
(E) A dangerous condition could result by performing a step.
(v) Record, on the Switching Program Form:
(A) The time at which each step is completed;
(B) Lock or tag number removed, and;FIST Volume 1-1 42
F-HECP must designate the time constraints for leaving the facility that require a new Job
Supervisor be assigned.
NOTE: It is understood that the complexities of Equipment maintenance may require a Job
Supervisor to release a Clearance when the Equipment is not ready for return to normal
service. In these situations, the conditions must be identified and reported to the Operations
Supervisor.
(D) Complete switching for placement verifying transferred Clearance Lock(s) (Tag(s)) in place.
(E) Complete switching for removal leaving transferred Clearance Lock(s) (Tag(s)) in place.
(F) Complete the Accept and Issue Clearance procedure above (see section 11.3.(3)).
(2) Checks and Tests on an Energy Isolation Device at the Limits of a Clearance
Checks And Tests Are Not Permitted On An Energy Isolation Device Secured With A
Clearance Lock (Tag).
(3) Checks and Tests on Equipment (or Systems) Protected by a Clearance
(a) Checks and tests on Equipment (or systems) protected by a Clearance is permitted when:
(i) A job hazard analysis has been prepared.
(ii) A written test procedure has been prepared.
(iii) A job briefing is performed with all affected personnel.
(iv) All administrative controls including barriers or signs have been implemented to identify and
protect against the induced hazardous energy.
(v) All work activity affected by the induced hazardous energy has been suspended.Hazardous
Energy Control Program 45
12.3 Procedure
(1) Request Hot Line Order
The Job Supervisor must:
(a) Determine if the facility requirements indicate the necessity of a Hot Line Order, including
preparation or review of the JHA.
(b) Ensure, by the use of drawings, SOPs, technical papers, or other technical references, that the
Equipment to be placed under Hot Line Order will be effective for the work to be performed.
(c) Submit the Outage Request to the Operations Supervisor as soon as possible, but it should not
be less than 24 hours. Specific requirements will be identified in the F-HECP.
(2) Prepare and Place Hot Line Order
(a) The Operations Supervisor must, upon receipt of a Clearance Request:
(i) Determine that the Equipment (or system) affected by the Clearance Request can be scheduled
for a Hot Line Order.
(ii) Verify, by the use of drawings, SOPs, technical papers, or other technical references, that the
Equipment to be placed under a Hot Line Order will be effective for the work to be performed.
(iii) Coordinate with appropriate agencies and other entities for lines that are to be placed under a
Hot Line Order (see section 14).
(iv) Prepare a Switching Program Form for placement (a Switching Program Form for removal
can be prepared concurrently). Previously prepared Hot Line Orders may be used as a reference.
(v) Ensure the prepared Switching Program Form is checked by a second Authorized Employee.
(vi) Conduct a Job Briefing with the authorized Switchmen to include a review of hazards, work
procedures, personal protective clothing and equipment (PPE) requirements, special precautions,
etc. If there are any questions regarding the completeness or correctness of the Switching
Program Form, these questions must be resolved before proceeding.Hazardous Energy Control
Program 47
(5) Procedures for a Line That Has Tripped Out While Under a Hot Line Order
(a) The Operations Supervisor must contact the Job Supervisor holding the Hot Line Order
to determine if it is safe to reenergize the line.
(b) The Job Supervisor must:
(i) Immediately order all personnel and equipment clear of the line.
(ii) Ascertain if the line within his work area can be safely reenergized.
(iii) Contact the operations supervisor.
(c) The Operations Supervisor must direct the Switchman to close the circuit breakers.
(d) The Switchman must:
(i) Remove the Hot Line Tag from the control switch and operate the control switch to close the
circuit breaker.
(ii) After the circuit breaker has been reclosed, replace the hot line Tag on the control switch if
the Hot Line Tag is to be continued.
(e) The Operations Supervisor must:
(i) Record the pertinent information on the trip and closure in the station log.
(ii) Inform the Job Supervisor that the circuit breakers have been closed and that the line is
Energized.
(6) Changing Job Supervisor for a Hot Line Order
When the Job Supervisor leaves the worksite while the work is in progress, a new Job Supervisor
will be assigned or the work will stop. The F-HECP will describe the process for changing the
Job Supervisor.
(7) Change of Hot Line Order
If it becomes necessary to alter the Hot Line Order, the Operations Supervisor must notify the Job
Supervisor, who will then request a new Hot Line Order identifying the changes (see section
12.3.(1)).Hazardous Energy Control Program 51
13.2 Procedure
(1) Issue Interconnected System Clearance Or Hot Line Order
(a) The Non-Reclamation Operations Supervisor will request the appropriate protection on
the Reclamation system.
(b) The Reclamation Operations Supervisor must:
(i) Place the Clearance or Hot Line Order in accordance with the established procedures on the
requested Equipment.
(ii) Utilize Three-Part Communication to state clearly to the Non-Reclamation Operations
Supervisor exactly what protection has been provided. The Non-Reclamation Operations
Supervisor must restate the exact protection provided and state that he is satisfied that the
protection meets the requirements. The Reclamation Operations Supervisor will confirm the
protection provided. If the restatement is incorrect, the process will be repeated until the
protection provided is correctly understood.
(iii) Issue the Interconnected System Clearance or Hot Line Order to the Non-Reclamation
Operations Supervisor; document this action on the Switching Program Form and in the station
log.
(2) Receive Interconnected System Clearance Or Hot Line Order
(a) The Reclamation Operations Supervisor will request the appropriate protection on the
Non-Reclamation system.FIST Volume 1-1 52
(3) The Responsible Official must be aware of all forms of Hazardous Energy within the work
area and mitigate the potential for injury. The Responsible Official may authorize Energized
work where it can be demonstrated that:
(a) Deenergization introduces additional or increased hazards.
(b) The task to be performed is infeasible in a Deenergized state due to Equipment design or
operational limitations.
(c) A Hazardous Energy Work Permit has been completed.
14.3 Procedure
The Job Supervisor must:
(1) Determine if the facility requirements indicate the necessity of a Hazardous Energy Work
Permit, including preparation or review of the JHA and job plan.
(2) Ensure, by the use of drawings, SOPs, technical papers, or other technical references that the
procedure utilizing the Hazardous Energy Work Permit will be effective for the work to be
performed.
(3) Prepare the Hazardous Energy Work Permit.
(4) Submit the Hazardous Energy Work Permit for review and concurrence by those individual(s)
identified as performing these responsibilities:
(a) Safety Professional
(b) Maintenance ManagerHazardous Energy Control Program 55
16.1 General
(1) Contractors performing work at Reclamation-operated and maintained facilities must comply
with the F-HECP.
(2) A Special Work Permit documents the coordination between Reclamation and a Contractor, to
authorize work when a HEC Procedure is required.
(3) Section 11.1 identifies the minimum requirements for a Clearance. The F-HECP must
designate additional requirements for a Clearance associated with Contractor work.
(4) The Reclamation Job Supervisor may be the same individual as the Reclamation
Representative.
(5) Training may be provided to Reclamation Contractors.
(6) Familiarization of the Non-Reclamation Contractor Representative on Reclamations F-HECP
will be provided. This will permit the Non-Reclamation Contractor Representative to place their
lock in step 16.2.(6).
(7) Familiarization of Reclamation staff on the Non-Reclamation Contractors HECP is covered
in the RSHS.
17.3 Requirements
(1) The non-Reclamation organization will transmit, in writing to the Area Manager or their
designated representative, those individuals whom they deem to be qualified employees and the
functions they are to perform including:
(a) Request or accept Clearances,
(b) Request or accept Hot Line Orders,
(c) Perform Switching.
(2) Reclamation will annually train, examine and authorize the employees on the FHECP.Hazardous Energy Control Program 61
Appendix A References
(1) Department of Labor, Occupational Safety and Health Administration
(a) 29 CFR Part 1910.145, Specifications for Accident Prevention Signs and Tags
(b) 29 CFR Part 1910.147, The Control of Hazardous Energy (Lockout/Tagout)
(c) 29 CFR Part 1910.269, Electric Power Generation, Transmission, and Distribution
These OSHA documents are available at: http://www.osha.gov.
(2) U.S. Department of the Interior, Bureau of Reclamation
(a) Reclamation Manual, Directives and Standards, SAF 01-01
(b) Reclamation Safety and Health Standards (RSHS)
(c) Reclamation Facilities, Instructions, Standards and Techniques - (FIST) Volumes:
(i) Volume 3-29, Energized Facility Maintenance
(ii) Volume 4-1, A Maintenance Scheduling for Mechanical Equipment
(iii) Volume 4-1B, Maintenance Scheduling for Electrical Equipment
(iv) Volume 5-1, Personal Protective Grounding for Electric Power Facilities and Power Lines
(v) Volume 5-12, CO2 Systems Operations and Maintenance
(vi) Volume 5-14, Arc Flash Hazard Program
(vii) Volume 6-3, Unexpected Event Reporting
(d) Power Review of Operations and Maintenance Program
Reclamation documents listed here are available at http://intra.usbr.gov or
http://www.usbr.gov/power/data/fist_pub.html.FIST Volume 1-1 Appendix A 64
Appendix B Definitions
Arc Flash Hazard: A dangerous condition associated with the possible release of energy caused
by an electric arc.
Clearance: A statement with signed documentation from the Operations Supervisor to the Job
Supervisor declaring that the Equipment (or system) to be worked on has been isolated from all
sources of Hazardous Energy.
Clearance (limits of the): The established energy Isolation points on Equipment (or system)
declared isolated from all sources of Hazardous Energy.
NOTE: Equipment that remains energized, or can be energized, is not a part of the limits of the
Clearance.
(2) There is a power outage to customers that could be hazardous to life or property.
Employee:
(1) Authorized An employee who has been trained, tested, and is authorized by the
Responsible Official to perform specific Hazardous Energy Control (HEC) Procedures.
(2) Incidental An employee who has access to an area containing Equipment or controls
affected by an HEC Procedure.
Employee Authorization List: A current list identifying each Authorized Employees
Hazardous Energy Control Program (HECP) responsibilities.
Energized:
(1) Electrical Electrically connected to, or is, a source of voltage.
(2) All Other Forms of Energy Connected to an energy supply or containing residual or stored
energy.
Energy Source: Any supply of electrical, mechanical, hydraulic, pneumatic, chemical, thermal,
nuclear, stored, or other energy that could cause injury to personnel.
Energy Isolation Device: A physical device that prevents the transmission or release of energy.
Includes, but is not limited to, manually operated circuit breakers, disconnect switches, slide
gates, line valves, blocks, or similar devices capable of blocking or isolating energy. The term
does not include push buttons, selector switches, or other control devices.
Equipment (or system): Any machine, device, or apparatus, either electrical or mechanical,
including electrical circuits, transmission lines, piping, or waterways used in the generation,
transmission, or control of electric power, or control of waterways not directly related to power
generation, such as spillways, irrigation outlets, conservation facilities, pump stations, etc.
A system is any assembly of electronic, electrical, or mechanical components with interdependent
functions, usually forming a self-contained unit.
Facility Hazardous Energy Control Program (F-HECP): A program for facility or a group of
facilities within an Area Office that includes integration of a copy of the FIST Volume 1-1 with
specific facility requirements in a single document.
Hazardous Energy: Any Energy Source that may cause injury or death.Hazardous Energy
Control Program Appendix B 67
Hazardous Energy Control Procedures (HEC Procedures): These procedures are for the
control of all Hazardous Energy and are to be used only one time. Each procedure must be
approved before being used. Previously prepared procedures may be used for reference only.
Procedures for the control of Hazardous Energy must include:
(1) The intended use of the procedure;
(2) Individual Responsibilities;
(3) Specific procedural steps for shutting down, isolating, blocking, and securing equipment (or
systems) to control hazardous energy;
(4) Specific procedural steps for the placement and removal of locks (tags); and
(5) The requirements for testing the effectiveness of the energy control measures.
Hazardous Energy Control Program (HECP): Reclamations mandatory written program
establishing consistent and coordinated procedures and operating criteria for the safe and reliable
operation and maintenance of those Federal facilities for which Reclamation is responsible. This
Reclamation program is contained in FIST Volume 1-1.
Hot Line Order: A written statement with supporting documentation from an Operations
Supervisor to a Job Supervisor that the automatic reclosing is turned off and that the Equipment
covered by the Hot Line Order will not be intentionally reenergized until contact has been made
with the Job Supervisor holding the Hot Line Order. A Hot Line Order may also be known as a
terminal hold by non-Reclamation offices and personnel.
Interconnected System: The group of lines and associated Equipment for the movement or
transfer of electric energy between points of supply and points at which it is transformed for
delivery to customers or is delivered to other electric systems.
Interconnected System Clearance or Hot Line Order: A written statement with documentation
from one Operations Supervisor to another that Switching has been performed on one system as a
partial or complete requirement for a Clearance or Hot Line Order on another system, in
accordance with the appropriate operating agreements.
NOTE: If other terms are used by non-Reclamation entities, those terms should be noted here in the
F-HECP.FIST Volume 1-1 Appendix B 68
Special Work Permit: A statement with signed documentation of the coordination between
Reclamation and a Contractor to authorize work when a HEC Procedure is required.
Stored Energy: Hazardous Energy (electrical, mechanical, hydraulic, chemical, etc.) that
remains in an isolated device such as that found in a charged capacitor, a loaded spring, chemical
solutions, pressurized vessels, piping, etc.
Switching (for Operational Configuration Management): Switching performed to manage
changes of the status Equipment (or system) or a system.
Switchman: An Employee who has been authorized by the Responsible Official to perform
Switching (for Operational Configuration Management).
Tagout: The placement of a Hazardous Energy Control Program Tag on the Energy Isolation
Device in accordance with an established procedure, indicating that the Energy Isolation Device
must not be operated.
Three-Part Communications: An exchange of information that is clear, concise, definitive, and
ensures that the recipient repeats the information back correctly; and the transmitting party
acknowledges the response as correct or repeats the original statement until any
misunderstandings are resolved.Hazardous Energy Control Program Appendix C 71