Amine Contactor
Amine Contactor
Amine Contactor
AD197-473-G-02151
AD197-473-G-02097
14C040F03-2674-VVV-5V107
VENDOR NAME:
COMART
TAG No.:
576-PU/V-2674/1
9456D-000-PO-4110-01-506
9451Y-000-SR-4110-001
A1001
ITEM NAME:
C
B
A
Rev
18/12/2014
22/10/2014
01/09/2014
Date
M.B
M.B
F.T.
Prepared By
J.E.L.
J.E.L.
J.E.L.
Checked By
A.V.G.
A.V.G.
A.V.G.
Approved By
AMINE CONTACTOR
Sheet
of
MANUFACTURER
TBA
SERVICE
QUANTITY
LOCATION
3
4
HORIZONTAL
VERTICAL
AMINE CONTACTOR
UMM LULU FULL FIELD DEVELOPMENT PROJECT, PACKAGE -2
576-PU/V-2674/1
EQUIPMENT TAG
DESIGN DATA
OPERATING CONDITIONS
CODE
FLUID COMPOSITION
HEAD TYPE
2:1 ELLIPTICAL
10800
mm
OPERATING PRESSURE
1350
mm
OPERATING TEMPERATURE
9025
mm
(F) 2000
mm
(F) 1150
mm
C
C
12 CONICAL TRANSITION
34482 / 56094
kg/h
45,4
barg
39.9-77.9
800
mm
3.56
mm
HC VOLUME AT NLL
C
C
(83) 40+3/24+3
mm
LIQUID DENSITY
(83) 40+3/24+3
mm
PRESSURE DROP
0.3
MAWP
by manufacturer
15 CLADDING THICKNESS
16 DESIGN PRESSURE
52
kg/m3
bar
barg
104
-28 (HOLD)
20 HYDROTEST
(75) YES
21 SEISMIC LOAD
barg
MATERIALS
NOT REQUIRED
22 WIND VELOCITY
HEAD TOP
23 BLAST LOAD
(76) YES
HEAD BOTTOM
24 TRANSPORTATION LOAD
(72)
SHELL
(D)
FORGINGS
REINFORCING PAD
N.A.
YES
NO
YES
26 CORROSION ALLOWANCE
SKIRT
28 INSULATION THICKNESS
(77) 25
29 INSULATION SUPPORTS
(77)
mm
(PP) 50
(HC) (77A)
mm
YES
NO
YES
NO
FLANGES
YES
NO
BLIND FLANGES
YES
NO
SUPPORT SKIRT
YES
NO
34 LIFTING LUGS
YES
NO
DAVIT LUG
35 EARTHING LUGS
YES
NO
DAVIT ARM
HOLD
36 MANWAY COVERS
HINGED
DAVIT
NAMEPLATE
SS 316L
NAMEPLATE SUPPORT
B5 30
FIREPROOFING
(78)
37
20500
kg
EARTHING BOSS
39 OPERATING
25520
kg
EXTERNAL BOLTS/NUTS
40 HYDROTEST
36100
kg
INTERNAL BOLTS/NUTS
700
kg
EXTERNAL GASKET
42 CAPACITY
15.6
INTERNAL GASKET
N.A.
43
(9) YES
ANCHOR BOLT
(100% BUTT
WELDS)
48 RADIOGRAPHY
49 MAGNAFLUX TEST
50 DYE PENETRANT
51 ULTRASONIC
53 LETHAL SERVICE
ASTM A 325M
SA 240 316L
SA 240 316L
SA 240 316L
YES
NO
YES
NO
COLLECTOR PIPE
SA 240 316L
SA 240 316L
C
(79) C
YES
NO
(79)
YES
NO
(12)
YES
NO
YES
NO
SURFACE PREPARATION
(51 - 59)
YES
NO
PSN 340
(14)
YES
NO
TOP COLOUR
TBA
YES
NO
YES
(81) 3
AS PER ITP
SA 312 316L
SA 276 316L
MISCELLANEA
AMINE CONTACTOR
Sheet
of
NOZZLES
1
PROCESS NOZZLES
2
3
MARK
No OFF
I1
SIZE
RATING
THK
TYPE
FACING
SERVICE
8"
600#
TBA
LIP TYPE
WNRTJ
I2
4''
600#
TBA
LIP TYPE
WNRTJ
O1
8''
600#
TBA
LIP TYPE
WNRTJ
GAS OUTLET
O2
2"
600#
TBA
LIP TYPE
WNRTJ
O3
4''
600#
TBA
LIP TYPE
WNRTJ
RD
2"
600#
TBA
LIP TYPE
WNRTJ
PSV
10
UC
2"
600#
TBA
LIP TYPE
WNRTJ
UTILITY CONNECTION
11
2"
600#
TBA
LIP TYPE
WNRTJ
VENT
12 C
2"
600#
TBA
LIP TYPE
WNRTJ
DRAIN
13
SKIRT
14
15
Sa
24"
SKIRT ACCESS
16
So
6"
SKIRT OPENING
17
Sv 1-6
4"
SKIRT VENT
18
INSTRUMENT CONNECTIONS
19
20
P1A/B
3"
600#
TBA
LIP TYPE
WNRTJ
PRESSURE TRANSMITTER
21
P2
2"
600#
TBA
LIP TYPE
WNRTJ
PRESSURE TRANSMITTER
22
P3A/B
2"
600#
TBA
LIP TYPE
WNRTJ
PRESSURE TRANSMITTER
23
L1A/B
3"
600#
TBA
LIP TYPE
WNRTJ
LEVEL TRANSMITTER
24
L2A/B
2"
600#
TBA
LIP TYPE
WNRTJ
LEVEL TRANSMITTER
25
LG1A/B
2"
600#
TBA
LIP TYPE
WNRTJ
LEVEL GAUGE
26
LG2A/B
2"
600#
TBA
LIP TYPE
WNRTJ
LEVEL GAUGE
27
2"
600#
TBA
LIP TYPE
WNRTJ
TEMPERATURE INDICATOR
28
P4
2"
600#
TBA
LIP TYPE
WNRTJ
PRESSURE INDICATOR
29
30
31
MANHOLES - HANDHOLES
32
MW1
24"
600#
TBA
LIP TYPE
RTJ
MANWAY
33
MW2
24"
600#
TBA
LIP TYPE
RTJ
MANWAY
34 C
MW3
24"
600#
TBA
LIP TYPE
RTJ
MANWAY
35
36
LIQUID LEVELS
37
38
39
LLLL
mm
350
40
LLL
mm
500
41
NLL
mm
800
42
HLL
mm
1100
43
HHLL
mm
1375
44
INCLUSIONS BY MANUFACTURER
45
46
WELDED INTERNALS
47
48
49
DETAIL DESIGN OF EXTERNAL LADDERS AND PLATFORMS BASED ON INPUT BY COMART, SUPPLY IS EXCLUDED
50
51
52
53
54
55
INTERNALS FREE ISSUED BY COMART
56
57
VALVE TRAYS
58
59
MIST ELIMINATOR
60
61
62
AMINE CONTACTOR
Sheet
1
of
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
58
59
60
61
62
63
64
65
(hold)
57
AMINE CONTACTOR
Sheet
of
NOTES
GENERAL NOTES
3
4
2 UNLESS OTHERWISE INDICATED, ALL GIRTH FLANGES AND FLANGE CONNECTIONS BOLT HOLES MUST BE STAGGERED TO MAIN AXIS OF THE EQUIPMENT.
3 UNLESS OTHERWISE INDICATED NOZZLE PROJECTIONS ARE MEASURED FROM EQUIPMENT CENTERLINE TO CONTACT FLANGE FACINGS.
5
6
7
5 ALL CARBON STEEL EXTERNAL BOLTS ARE PAINTED AS PER PROJECT SPECIFICATION
6 ALL EXTERNAL PARTS WELDED TO THE SHELL ARE SAME GRADE OF MATERIAL AS THE SHELL TO WHICH THEY ARE ATTACHED.
10
11
12
10 IN CASE OF PWHT VESSELS, ALL NON-DESTRUCTIVE TESTING (RADIOGRAPHY, UT, DP, WFMT) SHALL BE DONE AFTER PWHT
13
11 DELETED
14
15
16
17
18
19
20
15 GASKETS USED FOR HYDROTEST SHALL BE SAME GRADE/QUALITY/SPECIFICATION WITH THE SERVICE GASKET. GASKETS SHALL BE REPLACED AFTER HYDROTEST
21
16 THE HYDROSTATIC TEST IS MAINTAINED AT LEAST 20, BUT NOT EXCEED 50. AS PER GIS 46-010, Para. 9.5 WATER SHALL NOT CONTAIN MORE THAN 10PPM SUSPENDED SOLIDS.
22
THE CHLORIDE CONTENT OF THE TEST WATER FOR AUSTENITIC STAINLESS STEEL IS NOT EXCEED 30 ppm AS PER SP-1021, Para. 5.5.
23
24
18 FLANGED OPENINGS ARE PROTECTED WITH METAL, NOT PLASTIC, COVER PLATES. COVERS ARE A MINIMUM OF 6MM THICK AND ARE INSTALLED WITH A FULL-WIDTH GASKET USING A MINIMUM OF
25
4 PCS OF FULL DIAMETER BOLTS/NUTS. THE COVER AND FLANGE ARE TAPED FOR WATERPROOF PROTECTION AS PER AD197-473-G-02002, Para. 6.8.5.
26
27
28
DELETED
29
DELETED
30
DELETED
31
DELETED
32
DELETED
33
DELETED
34
DELETED
35
21 FOR VERTICAL STATIC EQUIPMENT, THE MAXIMUM DEFLECTION AT THE TOP SHALL NOT EXCEED 1/200 OF THE TOTAL STATIC EQUIPMENT HEIGHT.
36
THE VESSEL MANUFACTURER SHALL CHECK THE STATIC DEFLECTION AND STRESSES INDUCED UNDER FULL WIND LOADING IN BOTH, THE OPERATION AND SHUTDOWN CASES.
37
22 AFTER DESIGNING THE EQUIPMENT AS A STATIC STRUCTURE, THOSE WITH OVERALL HEIGHT TO DIAMETER RATIO EXCEEDING 10 SHALL BE INVESTIGATED FOR WIND INDUCED VIBRATIONS (WIV)
38
OR DYNAMIC BEHAVIOUR UNDER WIND LOADING CONDITIONS. THE DAMPING COEFFICIENT OF 0.01 SHALL BE USED FOR THIS ANALYSIS FOR ALL CONDITIONS.
39
40
24 MATERIAL CERTIFICATION:
41
- PRESSURE PARTS (PLATES, PIPES, FITTINGS, FORGINGS, FLANGES,HEAT EXCHANGER TUBES, FINNED TUBES, PLUGS ETC) OF PRESSURE VESSELS AND HEAT EXCHANGERS
42
(INCLUDING AIR COOLERS, PLATE EXCHANGERS, SHELL AND TUBE) ARE AS PER AD197473G02002 clause 6.1.7.4 - CERTIFICATION AS PER BS EN 10204/ISO 10474: 3.2.
43
44
- NON PRESSURE PARTS OF PRESSURE VESSEL AND HEAT EXCHANGERS (THIS INCLUDES INTERNALS AND EXTERNALS & SUPPORTS, CLEATS, BASE PLATES, PIPE SUPPORT CLEATS,
45
PLATFORM SUPPORT CLEATS, WRAPPER PLATES, SADDLE WEBS, SUPPORT FRAME FOR AIR COOLERS, PLENUM FOR AIR COOLERS, BASE PLATES, ANODES INSIDE THE VESSELS ETC) -
46
ARE AS PER AD197473G02002 CLAUSE 6.1.7.4 - CERTIFICATION AS PER BS EN 10204/ISO 10474: 3.1
47
- PRESSURE PARTS FASTENERS OF PRESSURE VESSELS AND HEAT EXCHANGERS (INCLUDING AIR COOLERS, PLATE EXCHANGERS, SHELL AND TUBE), A193/A194, A320/A194, 9925 ETC -
48
49
CP-102 PAGE 15, SECTION 4.11 - CERTIFICATION AS PER BS EN 10204/ISO 10474: 3.1. ALL EXTERNAL GASKETS SHALL BE TO 3.1 CERTIFICATION.
50
51
52
53
54
55
CLADDING
29 CLAD STEEL WHICH IS EITHER EXPLOSION BONDED OR ROLL BONDED ARE ACCEPTABLE FOR SHELL AND HEAD COMPONENTS. WELD OVERLAY SURFACING IS ACCEPTABLE
FOR THICK SECTIONS SUCH AS TUBE SHEETS OR TO REPLACE STRIPPED-BACK CLADDING WITH ALLOY STEEL WELD METAL.
56
30 FOR MANUFACTURING NOZZLES, WELD OVERLAID CONSTRUCTION IS ACCEPTABLE OR INTEGRALLY CLAD PLATES SHALL BE USED.
57
31 UNLESS NOTED OTHERWISE, ALL CARBON STEEL PLATES WITH ALLOY CLADDING SHALL BE ULTRASONICALLY EXAMINED (100%SCANNING)PER SA-578, LEVEL C AND QUALITY LEVEL (CLASS-1)
58
59
60
61
62
REQUIREMENTS TO VERIFY THE INTEGRITY OF CLAD BOND WITH THE BACKING STEEL. ALL ALLOY OVERLAYS SHALL BE 100% LIQUID PENETRANT EXAMINED.
32 REQUIREMENTS FOR CLADDED EQUIPMENTS AS PER THE WELDING SPECIFICATIONAD197-473-G-00502 AND BP PRESSURE VESSEL SPECIFICATIONS ANNEXURE C OF GIS 46-010
AND BP GIS 18-013 IN ADDITION TO OTHER BP WELDING SPECIFICATIONS
33 REQUIREMENT WITH REGARD TO WELD OVERLAY SHALL BE A MINIMUM OF 5 MM THICKNESS WITH A GUARANTEED UNDILUTED CHEMISTRY TO A
DEPTH OF 3 MM FROM THE SURFACE AFTER FINAL MACHINING AS PER C.8.1 OF GIS 46-010.
AMINE CONTACTOR
Sheet
1
of
NOTES
2
3
34 ALL PROCESS NOZZLES SHALL BE CAPABLE OF TAKING EXTERNAL PIPING LOADS. VENDOR SHALL INDICATE MAXIMUM PERMISSIBLE NOZZLE LOADS AND MOMENTS FOR ALL SUCH NOZZLES.
35 ALL INTERNAL BOLTED ATTACHMENTS SHALL BE SECURED WITH DOUBLE NUTS SYSTEM (NUT & LOCKNUT)
36 ALL INSIDE EDGES OF NOZZLES AND CONNECTIONS, WHETHER FLUSH OR EXTENDED, SHALL BE ROUNDED OFF TO A MINIMUM RADIUS OF 3MM.
37 THE MINIMUM NOZZLE DIAMETER PERMITTED SHALL BE 2 NOMINAL (NPS), SCHEDULE 160 OR ALTERNATIVELY, 2 INCH LONG WELD NECK TYPE.
38 THE MINIMUM RATING OF 300# SHALL BE USED FOR NOZZLE FLANGES FOR THE FOLLOWING:
FOR 2 INCH AND 3 INCH NOZZLES FOR ALL SERVICE
10
11
12
39 UNLESS OTHERWISE SPECIFIED ON MECHANICAL DATASHEET ALL NOZZLES SHALL HAVE WELD NECK TYPE FLANGES
13
40 NOZZLE FLANGES UP TO THE SIZE OF 24 INCH NPS AS PER ASME B 16.5. NOZZLE FLANGES LARGER THAN 24 INCH NPS SHALL BE AS PER ASME B 16.47 SERIES A.
14
41 FLANGE FACING SHALL BE RING TYPE JOINT (RTJ) FOR VESSEL IN LETHAL SERVICE.
15
DELETED
16
42 THE FINISH OF THE GASKET CONTACT SURFACE OF FLANGE FACINGS SHALL CONFORM TO ASME B16.5 OR ASME B16.47 AS APPLICABLE.
17
43 UNLESS NOTED OTHERWISE, THE FLANGE GASKET SEATING FACE SHALL BE AS PER AD197-473-G-02000 para.6.8.8
18
44 THE MINIMUM NECK THICKNESS FOR ALL NOZZLE SIZES SHALL BE IN ACCORDANCE WITH GIS 46-010, AA 7.1 ( b )
19
45 NOZZLE REINFORCEMENT SHALL BE IN ACCORDANCE WITH GIS 46-010, PARAGRAPH 7.6.1 (e) AND 7.6.2. HOWEVER, FOR EQUIPMENT FOR LETHAL SERVICE AS IDENTIFIED IN LETHAL SERVICE,
20
21
46 SOCKET WELDED, PAD TYPE, BUILT TYPE AND SCREWED NOZZLES ARE NOT PERMITTED.
22
47 PROJECTION OF FLANGED NOZZLES SHALL PERMIT REMOVAL OF BOLTING FROM EITHER SIDE WITHOUT REMOVAL OF INSULATION
23
48 THE MINIMUM SPACING BETWEEN WELDS SHALL BE AS PER ADMA OPCO CP 108
24
25
26
27
51 EQUIPMENT OPERATING UNDER WET SOUR SERVICE SHALL COMPLY WITH THE REQUIREMENTS LISTED IN:
28
29
30
- BP SPECIFICATION GP 36-25;
31
32
33
52 DELETED
34
DELETED
DELETED
35
53 THE PRESSURE RETAINING WELD SEAMS SHALL BE MAINTAINED AWAY FROM APPURTENANCES FROM EXTERNAL AND INTERNAL APPURTENANCES TO ALLOW FULL ACCESSIBILITY IN ORDER TO MONITOR
36
37
54 THE CARBON, CARBON MANGANESE AND LOW ALLOY STEEL PLATES SHALL MEET THE REQUIREMENTS SPECIFIED IN THE SPECIFICATION FOR MATERIALS FOR SOUR SERVICE AD197-473-G-02352.
38
55 INTERNAL CLEAT ATTACHMENTS, INTERNAL SUPPORT RINGS & OTHER INTERNALS WELDED TO THE VESSEL SHALL BE PROVIDED WITH FULL PENETRATION WELDS.
39
56 EXTERNAL BOLTING SHALL COMPLY WITH SOUR SERVICE REQUIREMENTS REGARDLESS OF VESSEL BEING INSULATED OR NOT.
40
41
42
57 CARBON CONTENT FOR CARBON STEELS, EXCEPT HIC TESTED MATERIAL, ARE NOT EXCEED 0.20%. THE CARBON EQUIVALENT (CE = C+Mn/6 + (Cr+Mo+V)/5 + (Cu+Ni)/15) IS NOT EXCEED 0.43%
C
43
44
45
46
47
48
49
50
51
52
53
63 VESSELS FABRICATED OF CARBON OR LOW ALLOY STEEL SHALL BE POST WELD HEAT TREATED.
54
55
65 THE NOZZLE TO SHELL OR HEAD JOINT SHALL BE READILY RADIOGRAPHABLE AS PER ASME CODE FIG UW 16.1 ((f-1), (f-2) or (f-4) FOR DIVISION 1 VESSELS.
56
DELETED
AMINE CONTACTOR
Sheet
1
of
NOTES
2
3
66 CARBON STEEL MATERIALS SA 36 OR SA 283 GR C SHALL NOT BE USED FOR PRESSURE PARTS.
69 RIGIDITY INDEX (J) OF 0.85 SHALL BE USED IN THE DESIGN OF NON STANDARD FLANGE.
70 RING TYPE JOINT (RTJ) WITH 300 # RATING SHALL BE USED FOR NOZZLES FLANGES AS A MINIMUM.
8
9
71 ALL PLATES SHALL BE ULTRASONICALLY EXAMINED USING 100 % SCANNING IRRESPECTIVE OF THE THICKNESS OF THE PLATE.
GENERAL NOTES
10
11
73 THE DESIGN AND INSTALLATION OF LIFTING OR TAILING LUGS SHALL BE ACCORDING TO AD197-473-G-02000_Rev.1 Para6.10.2
12
13
a. Minimum projection from the outside of the vessel wall to the nozzle face shall be:
14
1. For nozzles less than or equal to DN 200 (NPS 8): 200 mm (8 inches).
15
2. For nozzles larger than DN 200 (NPS 8): 250 mm (10 inches).
16
b. The dimension from the face of the nozzle to the vessel centreline or reference line shall be rounded up to the next greater 10 mm (1/2-inch) increment.
17
18
c. Projection of flanged nozzles with external piping attached shall permit removal of bolting from either side without removal of insulation.
d. Deleted
19
e. Nozzles shall be extended sufficiently such that flanges and bolting are outside vessel insulation.
20
f. When establishing nozzle and manway projections, the following shall apply:
21
1. Clearance shall be provided for removing flange stud bolts from between the flange and vessel and for accessing flange stud nuts.
22
2. Clearance shall be provided for flange studs and nuts if nozzles penetrate insulation or platforms.
23
24
76 BLAST LOAD AS PER AD197-473-7046-RB AND "DESIGN BLAST LOADS SPECIFICATION VERIFICATION SHEET" PROVIDED BY COMART
25
77 FOR INSULATION AND INSULATION SUPPORTS SEE AD197-473-G-02958, AD197-473-G-02002 para. 6.2.7.1 and SP-1028
26 77A UPTO LEVEL +350 FROM BTL, PP INSULATIONTO BE INSTALLED; FROM LEVEL +350 UPWARD (TILL TOP OF VESSEL) HC INSULATION.
27
78 Ladders and platforms are provided by COMART and not by vessel manufacturer
28
79 HIC TEST (FOR BACKING CARBON STEEL PLATE) IS IN ACCORDANCE WITH SP-1000_Rev.2 - APPENDIX D and AD197-473-G-02352
29
Alternatively to HIC testing, requirements as per para. 6 of AD197-473-G-02352 (Ammendent to para. 4.2.3 of SP-1000) shall be met for backing Carbon Steel plates.
30
31
36 A
37
PRESSURE VESSELS SHALL BE DESIGNED TO COMPLY WITH THE DESIGN CODE ASME SEC VIII DIV.1 Ed 2013, BP GP 46-01, BP GIS 46-010,
DESIGN BASIS FOR STATIC EQUIPMENT AD197-473-G-02000,SPECIFICATION FOR PRESSURE VESSELS AD197-473-G-02002, SP-1050 MECHANICAL DESIGN CRITERIA, PART II.
38
39 B
DELETED
40 C
SPARE PARTS FOR CONSTRUCTION, PRE-COMMISSIONING & COMMISSIONING AS INDICATED IN SPEC. AD204-600-G-02002 Para 6.2.9
41 D
ALL PROCESS NOZZLES (SHELL AND HEADS) OF PRESSURE VESSEL SHALL BE DESIGNED TO WITHSTAND NOZZLE LOADS AS PER NOZZLE LOADS
42
TABLE ATTACHED IN THE APPENDIX OF DESIGN BASIS FOR STATIC EQUIPMENT AD197-473-G-02000.
43 E
44 F
VESSEL INSIDE DIAMETER IS REFERRED AFTER CLADDING. VESSEL INSIDE DIAMETER FOR NOT CLADDED PARTS SHALL BE SPECIFIED BY VENDOR
45 G
DELETED
46 H
ALL INTERNAL PARTS SUCH AS SUPPORTS THAT ARE WELDED TO PRESSURE BEARING PARTS AND/OR TO CLADDING ARE TO BE PROVIDED BY FABRICATOR
47 I
DELETED
48
49
50
51
52
53
54
55
56
57
58
59
60
61