UMM LULU PHASE II FULL FIELD DEVELOPMENT

PROJECT PACKAGE 2 - UMM LULU SUPER COMPLEX

AND SUBSEA COMPOSITE POWER CABLES

COMPANY Requisition No.

AD197-473-G-02151

COMPANY Manual No.

AD197-473-G-02097

VENDOR Document No.

14C040F03-2674-VVV-5V107

Data Sheet for

Amine Contactor
576-PU/V-2674/1

VENDOR NAME:

COMART

TAG No.:

576-PU/V-2674/1

PURCHASE ORDER No:

9456D-000-PO-4110-01-506

CONTRACTOR REQUISITION No:

9451Y-000-SR-4110-001

CONTRACTOR Doc. Code (AS PER SR PART II):

A1001

ITEM NAME:

Amine Contactor 576-PU/V-2674/1

C
B
A
Rev

18/12/2014
22/10/2014
01/09/2014
Date

Issued for Approval

Issued for Approval
Issued for Approval
Description

M.B
M.B
F.T.
Prepared By

J.E.L.
J.E.L.
J.E.L.
Checked By

A.V.G.
A.V.G.
A.V.G.
Approved By

AMINE CONTACTOR

Sheet

of

MECHANICAL DATA SHEET

MANUFACTURER

TBA

SERVICE

QUANTITY

LOCATION

3
4

HORIZONTAL

VERTICAL

AMINE CONTACTOR
UMM LULU FULL FIELD DEVELOPMENT PROJECT, PACKAGE -2
576-PU/V-2674/1

EQUIPMENT TAG

DESIGN DATA

OPERATING CONDITIONS

CODE

ASME VIII Div.1 2013 Edition

(+ Project Spec. AD197-473-G-02000)

FLUID COMPOSITION

HEAD TYPE

2:1 ELLIPTICAL

FLOW RATE SOUR GAS/LEAN AMINE

TOTAL LENGTH (TAN-TAN)

10800

mm

OPERATING PRESSURE

LENGTH BOTTOM PART (TAN-TAN)

1350

mm

OPERATING TEMPERATURE

LENGTH UPPER PART (TAN-TAN)

9025

mm

AMINE OP. LL (FROM B.T.L.)

10 INTERNAL DIAMETER BOTTOM PART

(F) 2000

mm

11 INTERNAL DIAMETER UPPER PART

(F) 1150

mm

C
C

12 CONICAL TRANSITION

Toriconical type 45/length 425mm

13 SHELL THICKNESS BOTTOM/TOP

14 HEAD THICKNESS BOTTOM/TOP

34482 / 56094

kg/h

45,4

barg

39.9-77.9

800

mm

AMINE VOLUME AT NLL (from bottom of vessel)

3.56

HC OPERATING LIQ.LEVEL (from bucket bottom)

mm

HC VOLUME AT NLL

C
C

(83) 40+3/24+3

mm

LIQUID DENSITY

(83) 40+3/24+3

mm

PRESSURE DROP

0.3

MAWP

by manufacturer

(29-33) 3mm SS 316L

15 CLADDING THICKNESS

WET SOUR GAS / LEAN AMINE

C

16 DESIGN PRESSURE

52

17 FULL VACUUM DESIGN

YES FV@ 150C

kg/m3
bar

barg

18 DESIGN MAX TEMP.

104

19 DESIGN MIN TEMP (MDMT)

-28 (HOLD)

20 HYDROTEST

(75) YES

21 SEISMIC LOAD

LEAN AMINE 1019

barg
MATERIALS

NOT REQUIRED

22 WIND VELOCITY

(20) SEE APPL. SPEC

HEAD TOP

SA 516 Gr.70N + SS 316L CLAD / OVERLAY

23 BLAST LOAD

(76) YES

HEAD BOTTOM

SA 516 Gr.70N + SS 316L CLAD / OVERLAY

24 TRANSPORTATION LOAD

(72)

SHELL

SA 516 Gr.70N + SS 316L CLAD / OVERLAY

25 EXTERNAL NOZZLE LOADS

(D)

FORGINGS

SA 350 LF2 cl.1+ SS 316L Clad.

REINFORCING PAD

N.A.

FORGED NOZZLE NECKS

SA 350 LF2 cl.1+ SS 316L CLAD

YES

NO

YES

26 CORROSION ALLOWANCE

27 VESSEL SUPPORT TYPE

SKIRT

28 INSULATION THICKNESS

(77) 25

29 INSULATION SUPPORTS

(77)

mm

(PP) 50

(HC) (77A)

mm

PIPE NOZZLE NECKS

SA 333 GR.6smls + SS 316L CLAD

C

YES

NO

FITTING NOZZLE NECKS

YES

NO

FLANGES

SA 350 LF2 cl.1+ SS 316L CLAD

YES

NO

BLIND FLANGES

SA 350 LF2 cl.1+ SS 316L CLAD

32 LADDERS & PLATFORMS CLIPS

YES

NO

SUPPORT SKIRT

SA 516 Gr. 70N

33 PIPE SUPPORTS CLIPS

YES

NO

TRUNNIONS & TAILING

SA 516 Gr. 70N

34 LIFTING LUGS

YES

NO

DAVIT LUG

SA 516 Gr. 70N

35 EARTHING LUGS

YES

NO

DAVIT ARM

HOLD

36 MANWAY COVERS

HINGED

DAVIT

NAMEPLATE

SS 316L

NAMEPLATE SUPPORT

SA 516 Gr. 70N

B5 30

FIREPROOFING
(78)

31 LADDERS & PLATFORMS

37

WEIGHTS (NOTE 83)

SA 420 WPL6smls + SS 316L CLAD

38 EMPTY (WITHOUT INTERNALS)

20500

kg

EARTHING BOSS

39 OPERATING

25520

kg

EXTERNAL BOLTS/NUTS

40 HYDROTEST

36100

kg

INTERNAL BOLTS/NUTS

SA 193 B8MA/SA 194 B8MA

41 ESTIMATED WEIGHT OF THE INTERNALS

700

kg

EXTERNAL GASKET

316SS OCTOGONAL RING (TYPE R)

42 CAPACITY

15.6

INTERNAL GASKET

N.A.

43

FABRICATION & INSPECTION

SA 320 L7M/SA 194 Gr.7M

INTERNAL SUPPORT CLIPS DIRECTLY WELDED ON SHELL SS 316L

44 MATERIAL CERTIFICATE REQUIREMENT (24) ACC. EN 10204 - 3.2

EXTERNAL SUPPORT CLIPS DIRECTLY WELDED ON SHELL SA 516 Gr. 70N

(9) YES

45 POSTWELD HEAT TREATEMENT

46 MATERIAL IMPACT TESTS

ANCHOR BOLT

SEE APPL. STD / AS PER CODE

(8) SEE APPL. STD / AS PER CODE

47 WELD TEST COUPONS

(100% BUTT
WELDS)

48 RADIOGRAPHY

FULL JOINT EFFICIENCY=1

49 MAGNAFLUX TEST

SEE APPL. STD / AS PER CODE

50 DYE PENETRANT

SEE APPL. STD / AS PER CODE

51 ULTRASONIC

SEE APPL. STD / AS PER CODE

52 ASME CODE STAMP REQUIREMENT

(60 - 71)

53 LETHAL SERVICE

As per fig. 1 of GIS 46-020

C

ASTM A 325M

INTERNALS (FREE ISSUED BY COMART TO MANUFACTURER)

VALVE TRAYS

SA 240 316L

GAS INLET DEVICE (N1) (Schoepentoeter)

SA 240 316L

MIST ELIMINATOR (N1)

SA 240 316L

INTERNALS (SUPPLY BY FABRICATOR)

INTERNAL BUCKET FOR HYDROCARBON SKIMMING

YES

NO

SUPPORTS FOR ALL ABOVE MENTIONED INTERNALS

YES

NO

COLLECTOR PIPE

SA 240 316L
SA 240 316L
C

54 HIC TEST NACE TM0284 / NACE TM0177

(79) C

YES

NO

55 ALTERNATIVE TO HIC TEST

(79)

YES

NO

(12)

YES

NO

YES

NO

SURFACE PREPARATION

SA 2,5 ISO 8501-1

(51 - 59)

YES

NO

PAINTING CYCLE (CS)

PSN 340

(14)

YES

NO

TOP COLOUR

TBA

YES

NO

56 POSITIVE MATERIAL IDENTIFICATION

57 NACE MR.01-75 / ISO 15156 edition 2003
58 SOUR SERVICE
59 PAINTING
60 TEMPORARY SADDLE FOR TRANSPORT
61 PICKLING AND PASSIVATION FOR SS
62 CRITICALITY RATING
63 INSPECTION AND TESTING
64

YES
(81) 3
AS PER ITP

SA 312 316L
SA 276 316L

MISCELLANEA

AMINE CONTACTOR

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MECHANICAL DATA SHEET

NOZZLES

1
PROCESS NOZZLES

2
3

MARK

No OFF

I1

SIZE

RATING

THK

TYPE

FACING

SERVICE

8"

600#

TBA

LIP TYPE

WNRTJ

GAS INLET (with inlet device, Schoepentoeter)

I2

4''

600#

TBA

LIP TYPE

WNRTJ

LEAN AMINE INLET

O1

8''

600#

TBA

LIP TYPE

WNRTJ

GAS OUTLET

O2

2"

600#

TBA

LIP TYPE

WNRTJ

HC SKIMMING (with collector pipe)

O3

4''

600#

TBA

LIP TYPE

WNRTJ

RICH AMINE OUTLET

NOTES'(3)' (47) '(74)

RD

2"

600#

TBA

LIP TYPE

WNRTJ

PSV

NOTES'(3)' (47) '(74)

10

UC

2"

600#

TBA

LIP TYPE

WNRTJ

UTILITY CONNECTION

NOTES'(3)' (47) '(74)

11

2"

600#

TBA

LIP TYPE

WNRTJ

VENT

NOTES'(3)' (47) '(74)

12 C

2"

600#

TBA

LIP TYPE

WNRTJ

DRAIN

NOTES'(3)' (47) '(74)

PROJECT FROM C.L.

C

NOTES'(3)' (47) '(74)

NOTES'(3)' (47) '(74)
NOTES'(3)' (47) '(74)

NOTES'(3)' (47) '(74)

13
SKIRT

14
15

Sa

24"

SKIRT ACCESS

16

So

6"

SKIRT OPENING

17

Sv 1-6

4"

SKIRT VENT

18
INSTRUMENT CONNECTIONS

19
20

P1A/B

3"

600#

TBA

LIP TYPE

WNRTJ

PRESSURE TRANSMITTER

NOTES'(3)' (47) '(74)

21

P2

2"

600#

TBA

LIP TYPE

WNRTJ

PRESSURE TRANSMITTER

NOTES'(3)' (47) '(74)

22

P3A/B

2"

600#

TBA

LIP TYPE

WNRTJ

PRESSURE TRANSMITTER

NOTES'(3)' (47) '(74)

23

L1A/B

3"

600#

TBA

LIP TYPE

WNRTJ

LEVEL TRANSMITTER

NOTES'(3)' (47) '(74)

24

L2A/B

2"

600#

TBA

LIP TYPE

WNRTJ

LEVEL TRANSMITTER

NOTES'(3)' (47) '(74)

25

LG1A/B

2"

600#

TBA

LIP TYPE

WNRTJ

LEVEL GAUGE

NOTES'(3)' (47) '(74)

26

LG2A/B

2"

600#

TBA

LIP TYPE

WNRTJ

LEVEL GAUGE

NOTES'(3)' (47) '(74)

27

2"

600#

TBA

LIP TYPE

WNRTJ

TEMPERATURE INDICATOR

NOTES'(3)' (47) '(74)

28

P4

2"

600#

TBA

LIP TYPE

WNRTJ

PRESSURE INDICATOR

NOTES'(3)' (47) '(74)

29
30
31

MANHOLES - HANDHOLES

32

MW1

24"

600#

TBA

LIP TYPE

RTJ

MANWAY

NOTES'(3)' (47) '(74)

33

MW2

24"

600#

TBA

LIP TYPE

RTJ

MANWAY

NOTES'(3)' (47) '(74)

34 C

MW3

24"

600#

TBA

LIP TYPE

RTJ

MANWAY

NOTES'(3)' (47) '(74)

35
36
LIQUID LEVELS

37

LEVEL SET(from BTL)

38
39

LLLL

mm

350

40

LLL

mm

500

41

NLL

mm

800

42

HLL

mm

1100

43

HHLL

mm

1375

44
INCLUSIONS BY MANUFACTURER

45
46

WELDED INTERNALS

47

WELDED EXTERNAL ATTACHMENTS FOR PLATFORMS, LADDERS, PIPING CLIPS

48

FOUNDATION BOLTS DESIGN AND SUPPLY

49

DETAIL DESIGN OF EXTERNAL LADDERS AND PLATFORMS BASED ON INPUT BY COMART, SUPPLY IS EXCLUDED

50

SUPPORTS FOR HEAT INSULATION

51

ALL LIFTING/TAILING LUGS

52

NITROGEN FILLING PRIOR TO SHIPMENT

53

LIQUID VORTEX BREAKER

54

INTERNAL BUCKET FOR HYDROCARBON SKIMMING

55
INTERNALS FREE ISSUED BY COMART

56
57

VALVE TRAYS

58

GAS INLET DEVICE

59

MIST ELIMINATOR

60
61
62

AMINE CONTACTOR

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MECHANICAL DATA SHEET

VESSEL SKETCH

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56

58
59
60
61
62
63
64
65

(hold)

57

AMINE CONTACTOR

Sheet

of

NOTES

GENERAL NOTES

3
4

MECHANICAL DATA SHEET

1 UNLESS OTEHRWISE NOTED ALL DIMENSIONS ARE IN MILLIMETERS.

2 UNLESS OTHERWISE INDICATED, ALL GIRTH FLANGES AND FLANGE CONNECTIONS BOLT HOLES MUST BE STAGGERED TO MAIN AXIS OF THE EQUIPMENT.
3 UNLESS OTHERWISE INDICATED NOZZLE PROJECTIONS ARE MEASURED FROM EQUIPMENT CENTERLINE TO CONTACT FLANGE FACINGS.

5
6
7

4 ALL ELEVATIONS ARE MEASURED FROM BOTTOM TANGENT LINE

5 ALL CARBON STEEL EXTERNAL BOLTS ARE PAINTED AS PER PROJECT SPECIFICATION

6 ALL EXTERNAL PARTS WELDED TO THE SHELL ARE SAME GRADE OF MATERIAL AS THE SHELL TO WHICH THEY ARE ATTACHED.

7 STATIC EQUIPMENT SUPPORTS SHALL BE IN ACCORDING TO AD197-473-G-02000_Rev.1 Para 6.6

10

8 WELD IS IN ACCORDANCE WITH AD197-473-G-00502_Rev.1

11

9 PWHT IS IN ACCORDANCE WITH AD197-473-G-00501_Rev.0.

12

10 IN CASE OF PWHT VESSELS, ALL NON-DESTRUCTIVE TESTING (RADIOGRAPHY, UT, DP, WFMT) SHALL BE DONE AFTER PWHT

13

11 DELETED

14

12 PMI IS IN ACCORDANCE WITH AD197-473-G-00503_Rev.0

15

13 THE TOLERANCES OF EQUIPMENT ARE IN ACCORDANCE WITH;

16

A. GIS 46-010, 7.1.5 and 8.1.h

17

B. GIS 46-020, Annex Y

18

C. GIS 46-040, 5.10

19

14 PAINTING IN ACCORDANCE WITH AD197-473-G-02344_Rev.0

20

15 GASKETS USED FOR HYDROTEST SHALL BE SAME GRADE/QUALITY/SPECIFICATION WITH THE SERVICE GASKET. GASKETS SHALL BE REPLACED AFTER HYDROTEST

21

16 THE HYDROSTATIC TEST IS MAINTAINED AT LEAST 20, BUT NOT EXCEED 50. AS PER GIS 46-010, Para. 9.5 WATER SHALL NOT CONTAIN MORE THAN 10PPM SUSPENDED SOLIDS.

22

THE CHLORIDE CONTENT OF THE TEST WATER FOR AUSTENITIC STAINLESS STEEL IS NOT EXCEED 30 ppm AS PER SP-1021, Para. 5.5.

23

17 EQUIPMENT IS INTERNALLY DRIED, CLEANED AND HERMETICALLY SEALED BEFORE SHIPPING.

24

18 FLANGED OPENINGS ARE PROTECTED WITH METAL, NOT PLASTIC, COVER PLATES. COVERS ARE A MINIMUM OF 6MM THICK AND ARE INSTALLED WITH A FULL-WIDTH GASKET USING A MINIMUM OF

25

4 PCS OF FULL DIAMETER BOLTS/NUTS. THE COVER AND FLANGE ARE TAPED FOR WATERPROOF PROTECTION AS PER AD197-473-G-02002, Para. 6.8.5.

26

19 HEADS SHALL BE OF ONE PIECE OF CONSTRUCTION.

27

20 WIND CONDITIONS AS PER PROJECT SPECIFICATION AD197-473-G-02000 para. 6.4.1

28

DELETED

29

DELETED

30

DELETED

31

DELETED

32

DELETED

33

DELETED

34

DELETED

35

21 FOR VERTICAL STATIC EQUIPMENT, THE MAXIMUM DEFLECTION AT THE TOP SHALL NOT EXCEED 1/200 OF THE TOTAL STATIC EQUIPMENT HEIGHT.

36

THE VESSEL MANUFACTURER SHALL CHECK THE STATIC DEFLECTION AND STRESSES INDUCED UNDER FULL WIND LOADING IN BOTH, THE OPERATION AND SHUTDOWN CASES.

37

22 AFTER DESIGNING THE EQUIPMENT AS A STATIC STRUCTURE, THOSE WITH OVERALL HEIGHT TO DIAMETER RATIO EXCEEDING 10 SHALL BE INVESTIGATED FOR WIND INDUCED VIBRATIONS (WIV)

38

OR DYNAMIC BEHAVIOUR UNDER WIND LOADING CONDITIONS. THE DAMPING COEFFICIENT OF 0.01 SHALL BE USED FOR THIS ANALYSIS FOR ALL CONDITIONS.

39

23 DESIGN FOR SEISMIC LOADING IS NOT REQUIRED

40

24 MATERIAL CERTIFICATION:

41

- PRESSURE PARTS (PLATES, PIPES, FITTINGS, FORGINGS, FLANGES,HEAT EXCHANGER TUBES, FINNED TUBES, PLUGS ETC) OF PRESSURE VESSELS AND HEAT EXCHANGERS

42

(INCLUDING AIR COOLERS, PLATE EXCHANGERS, SHELL AND TUBE) ARE AS PER AD197473G02002 clause 6.1.7.4 - CERTIFICATION AS PER BS EN 10204/ISO 10474: 3.2.

43

VENDOR TO APPOINT THIRD PARTY (BV/GL/DNV/LLOYDS/ABS/TUV/VELOSI )

44

- NON PRESSURE PARTS OF PRESSURE VESSEL AND HEAT EXCHANGERS (THIS INCLUDES INTERNALS AND EXTERNALS & SUPPORTS, CLEATS, BASE PLATES, PIPE SUPPORT CLEATS,

45

PLATFORM SUPPORT CLEATS, WRAPPER PLATES, SADDLE WEBS, SUPPORT FRAME FOR AIR COOLERS, PLENUM FOR AIR COOLERS, BASE PLATES, ANODES INSIDE THE VESSELS ETC) -

46

ARE AS PER AD197473G02002 CLAUSE 6.1.7.4 - CERTIFICATION AS PER BS EN 10204/ISO 10474: 3.1

47

- PRESSURE PARTS FASTENERS OF PRESSURE VESSELS AND HEAT EXCHANGERS (INCLUDING AIR COOLERS, PLATE EXCHANGERS, SHELL AND TUBE), A193/A194, A320/A194, 9925 ETC -

48
49

CP-102 PAGE 15, SECTION 4.11 - CERTIFICATION AS PER BS EN 10204/ISO 10474: 3.1. ALL EXTERNAL GASKETS SHALL BE TO 3.1 CERTIFICATION.

25 DESIGN CONDITION: FULL VACUUM AT 150C.

50

26 PRESSURE VESSELS SHALL BE CODE STAMPED.

51

27 THIS EQUIPMENT SHALL BE ASME CODE STAMPED FOR "LETHAL SERVICE"

52

28 ALL EQUIPMENT SHALL BE SUITABLE FOR OFFSHORE INSTALLATION

53
54
55

CLADDING
29 CLAD STEEL WHICH IS EITHER EXPLOSION BONDED OR ROLL BONDED ARE ACCEPTABLE FOR SHELL AND HEAD COMPONENTS. WELD OVERLAY SURFACING IS ACCEPTABLE
FOR THICK SECTIONS SUCH AS TUBE SHEETS OR TO REPLACE STRIPPED-BACK CLADDING WITH ALLOY STEEL WELD METAL.

56

30 FOR MANUFACTURING NOZZLES, WELD OVERLAID CONSTRUCTION IS ACCEPTABLE OR INTEGRALLY CLAD PLATES SHALL BE USED.

57

31 UNLESS NOTED OTHERWISE, ALL CARBON STEEL PLATES WITH ALLOY CLADDING SHALL BE ULTRASONICALLY EXAMINED (100%SCANNING)PER SA-578, LEVEL C AND QUALITY LEVEL (CLASS-1)

58
59
60
61
62

REQUIREMENTS TO VERIFY THE INTEGRITY OF CLAD BOND WITH THE BACKING STEEL. ALL ALLOY OVERLAYS SHALL BE 100% LIQUID PENETRANT EXAMINED.
32 REQUIREMENTS FOR CLADDED EQUIPMENTS AS PER THE WELDING SPECIFICATIONAD197-473-G-00502 AND BP PRESSURE VESSEL SPECIFICATIONS ANNEXURE C OF GIS 46-010
AND BP GIS 18-013 IN ADDITION TO OTHER BP WELDING SPECIFICATIONS
33 REQUIREMENT WITH REGARD TO WELD OVERLAY SHALL BE A MINIMUM OF 5 MM THICKNESS WITH A GUARANTEED UNDILUTED CHEMISTRY TO A
DEPTH OF 3 MM FROM THE SURFACE AFTER FINAL MACHINING AS PER C.8.1 OF GIS 46-010.

AMINE CONTACTOR

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MECHANICAL DATA SHEET

NOTES

2
3

MANHOLE, NOZZLE, FLANGE, GASKET ETC.

34 ALL PROCESS NOZZLES SHALL BE CAPABLE OF TAKING EXTERNAL PIPING LOADS. VENDOR SHALL INDICATE MAXIMUM PERMISSIBLE NOZZLE LOADS AND MOMENTS FOR ALL SUCH NOZZLES.

35 ALL INTERNAL BOLTED ATTACHMENTS SHALL BE SECURED WITH DOUBLE NUTS SYSTEM (NUT & LOCKNUT)

36 ALL INSIDE EDGES OF NOZZLES AND CONNECTIONS, WHETHER FLUSH OR EXTENDED, SHALL BE ROUNDED OFF TO A MINIMUM RADIUS OF 3MM.

37 THE MINIMUM NOZZLE DIAMETER PERMITTED SHALL BE 2 NOMINAL (NPS), SCHEDULE 160 OR ALTERNATIVELY, 2 INCH LONG WELD NECK TYPE.

38 THE MINIMUM RATING OF 300# SHALL BE USED FOR NOZZLE FLANGES FOR THE FOLLOWING:
FOR 2 INCH AND 3 INCH NOZZLES FOR ALL SERVICE

FOR ALL SIZES OF INSTRUMENT NOZZLES.

10

FOR ALL SIZES OF NOZZLES FOR EQUIPMENT IN LETHAL SERVICE.

11
12

39 UNLESS OTHERWISE SPECIFIED ON MECHANICAL DATASHEET ALL NOZZLES SHALL HAVE WELD NECK TYPE FLANGES

13

40 NOZZLE FLANGES UP TO THE SIZE OF 24 INCH NPS AS PER ASME B 16.5. NOZZLE FLANGES LARGER THAN 24 INCH NPS SHALL BE AS PER ASME B 16.47 SERIES A.

14

41 FLANGE FACING SHALL BE RING TYPE JOINT (RTJ) FOR VESSEL IN LETHAL SERVICE.

15

DELETED

16

42 THE FINISH OF THE GASKET CONTACT SURFACE OF FLANGE FACINGS SHALL CONFORM TO ASME B16.5 OR ASME B16.47 AS APPLICABLE.

17

43 UNLESS NOTED OTHERWISE, THE FLANGE GASKET SEATING FACE SHALL BE AS PER AD197-473-G-02000 para.6.8.8

18

44 THE MINIMUM NECK THICKNESS FOR ALL NOZZLE SIZES SHALL BE IN ACCORDANCE WITH GIS 46-010, AA 7.1 ( b )

19

45 NOZZLE REINFORCEMENT SHALL BE IN ACCORDANCE WITH GIS 46-010, PARAGRAPH 7.6.1 (e) AND 7.6.2. HOWEVER, FOR EQUIPMENT FOR LETHAL SERVICE AS IDENTIFIED IN LETHAL SERVICE,

20

REQUIREMENTS SPECIFIED IN DATASHEET AND PARAGRAPH 6.5.6.1 OF AD-197-473-G-02002 SHALL BE MET.

21

46 SOCKET WELDED, PAD TYPE, BUILT TYPE AND SCREWED NOZZLES ARE NOT PERMITTED.

22

47 PROJECTION OF FLANGED NOZZLES SHALL PERMIT REMOVAL OF BOLTING FROM EITHER SIDE WITHOUT REMOVAL OF INSULATION

23

48 THE MINIMUM SPACING BETWEEN WELDS SHALL BE AS PER ADMA OPCO CP 108

24

49 ALL NOZZLES TO SHELL OR HEAD WELDS SHALL BE FULL PENETRATION WELDS

25

50 ALL NOZZLES SHALL BE SET IN TYPE

26

SOUR SERVICE REQUIREMENTS

27

51 EQUIPMENT OPERATING UNDER WET SOUR SERVICE SHALL COMPLY WITH THE REQUIREMENTS LISTED IN:

28

- PROJECT SPECIFICATION FOR MATERIALS FOR SOUR SERVICE - AD197-473-G-02352;

29

- ADMA OPCO SPECIFICATION SP-1000;

30

- BP SPECIFICATION GP 36-25;

31

- NACE MR-0175/ ISO 15156.

32
33

52 DELETED

34

DELETED
DELETED

35

53 THE PRESSURE RETAINING WELD SEAMS SHALL BE MAINTAINED AWAY FROM APPURTENANCES FROM EXTERNAL AND INTERNAL APPURTENANCES TO ALLOW FULL ACCESSIBILITY IN ORDER TO MONITOR

36

THEIR INTEGRITY BY NDE IN THE FIELD.

37

54 THE CARBON, CARBON MANGANESE AND LOW ALLOY STEEL PLATES SHALL MEET THE REQUIREMENTS SPECIFIED IN THE SPECIFICATION FOR MATERIALS FOR SOUR SERVICE AD197-473-G-02352.

38

55 INTERNAL CLEAT ATTACHMENTS, INTERNAL SUPPORT RINGS & OTHER INTERNALS WELDED TO THE VESSEL SHALL BE PROVIDED WITH FULL PENETRATION WELDS.

39

56 EXTERNAL BOLTING SHALL COMPLY WITH SOUR SERVICE REQUIREMENTS REGARDLESS OF VESSEL BEING INSULATED OR NOT.

40
41
42

57 CARBON CONTENT FOR CARBON STEELS, EXCEPT HIC TESTED MATERIAL, ARE NOT EXCEED 0.20%. THE CARBON EQUIVALENT (CE = C+Mn/6 + (Cr+Mo+V)/5 + (Cu+Ni)/15) IS NOT EXCEED 0.43%
C

AS PER GIS 46-010, Para. A.6.1.3.3.

58 DELETED

43
44
45
46
47
48
49
50
51
52

59 THROUGH-THICKNESS TENSILE TEST SHALL BE PERFORMED AS PER AD197-473-G02352 & SP-1000.

LETHAL SERVICE REQUIREMENTS
60 EQUIPMENT OPERATING UNDER LETHAL SERVICE SHALL COMPLY WITH THE REQUIREMENTS LISTED IN:
- AD197-473-G-2000-R1 and AD197-473-G-2002-R0
- ASME Code UW-2(a)
61 LEAK TEST OR VISUAL INSPECTION AFTER HYDRO TEST SHALL NOT BE WAIVED. VISUAL INSPECTION OF JOINTS & CONNECTIONS FOR LEAK SHALL BE CARRIED OUT DURING HYDRO TEST. NO INTERNAL
OR EXTERNAL PRESSURE PARTS SHALL BE PAINTED PRIOR TO HYDRO TEST.
62 ALL BUTT WELDED JOINTS (CATEGORY A, B, C AND D) SHALL BE 100 % RADIOGRAPHED AFTER POST WELD HEAT TREATMENT.
ALL (CATEGORY A, B, C AND D) JOINTS SHALL BE OF BUTT WELDED TYPE NO. 1 OF TABLE UW-12.

53

63 VESSELS FABRICATED OF CARBON OR LOW ALLOY STEEL SHALL BE POST WELD HEAT TREATED.

54

64 ALL NOZZLES SHALL BE INTEGRALLY REINFORCED.

55

65 THE NOZZLE TO SHELL OR HEAD JOINT SHALL BE READILY RADIOGRAPHABLE AS PER ASME CODE FIG UW 16.1 ((f-1), (f-2) or (f-4) FOR DIVISION 1 VESSELS.

56

DELETED

AMINE CONTACTOR

Sheet
1

of

MECHANICAL DATA SHEET

NOTES

2
3

66 CARBON STEEL MATERIALS SA 36 OR SA 283 GR C SHALL NOT BE USED FOR PRESSURE PARTS.

67 SLIP ON FLANGES ARE NOT ALLOWED.

68 HUB TYPE FLANGES SHALL BE OF BUTT WELDED CONSTRUCTION.

69 RIGIDITY INDEX (J) OF 0.85 SHALL BE USED IN THE DESIGN OF NON STANDARD FLANGE.

70 RING TYPE JOINT (RTJ) WITH 300 # RATING SHALL BE USED FOR NOZZLES FLANGES AS A MINIMUM.

8
9

71 ALL PLATES SHALL BE ULTRASONICALLY EXAMINED USING 100 % SCANNING IRRESPECTIVE OF THE THICKNESS OF THE PLATE.

GENERAL NOTES

10

72 THE TRANSPORTATION LOADS SHALL BE ACCORDING TO AD197-473-G-02000_Rev.1 Para6.10.1

11

73 THE DESIGN AND INSTALLATION OF LIFTING OR TAILING LUGS SHALL BE ACCORDING TO AD197-473-G-02000_Rev.1 Para6.10.2

12

74 MINIMUM NOZZLE PROJECTION SHALL BE IN ACCORDING TO THESE REQUIREMENTS:

13

a. Minimum projection from the outside of the vessel wall to the nozzle face shall be:

14

1. For nozzles less than or equal to DN 200 (NPS 8): 200 mm (8 inches).

15

2. For nozzles larger than DN 200 (NPS 8): 250 mm (10 inches).

16

b. The dimension from the face of the nozzle to the vessel centreline or reference line shall be rounded up to the next greater 10 mm (1/2-inch) increment.

17
18

c. Projection of flanged nozzles with external piping attached shall permit removal of bolting from either side without removal of insulation.

d. Deleted

19

e. Nozzles shall be extended sufficiently such that flanges and bolting are outside vessel insulation.

20

f. When establishing nozzle and manway projections, the following shall apply:

21

1. Clearance shall be provided for removing flange stud bolts from between the flange and vessel and for accessing flange stud nuts.

22

2. Clearance shall be provided for flange studs and nuts if nozzles penetrate insulation or platforms.

23

75 HYDROTEST AS PER PROJECT SPECIFICATION AD197-473-G-02002 Para 6.6

24

76 BLAST LOAD AS PER AD197-473-7046-RB AND "DESIGN BLAST LOADS SPECIFICATION VERIFICATION SHEET" PROVIDED BY COMART

25

77 FOR INSULATION AND INSULATION SUPPORTS SEE AD197-473-G-02958, AD197-473-G-02002 para. 6.2.7.1 and SP-1028

26 77A UPTO LEVEL +350 FROM BTL, PP INSULATIONTO BE INSTALLED; FROM LEVEL +350 UPWARD (TILL TOP OF VESSEL) HC INSULATION.
27

78 Ladders and platforms are provided by COMART and not by vessel manufacturer

28

79 HIC TEST (FOR BACKING CARBON STEEL PLATE) IS IN ACCORDANCE WITH SP-1000_Rev.2 - APPENDIX D and AD197-473-G-02352

29

Alternatively to HIC testing, requirements as per para. 6 of AD197-473-G-02352 (Ammendent to para. 4.2.3 of SP-1000) shall be met for backing Carbon Steel plates.

30

80 All removable internals shall be passed through manway.

31

81 As per ITP AD197-576-G-00519 Rev0

32 C 82 All Carbon Steel pressure parts shall be purchased in normalized condition.

33 C 83 Shell/head thicknesses and equipment weigths are preliminary. Equipment manufacturer will provide final values.
34
35

SPECIAL NOTES FOR PRESSURE VESSELS

36 A
37

PRESSURE VESSELS SHALL BE DESIGNED TO COMPLY WITH THE DESIGN CODE ASME SEC VIII DIV.1 Ed 2013, BP GP 46-01, BP GIS 46-010,
DESIGN BASIS FOR STATIC EQUIPMENT AD197-473-G-02000,SPECIFICATION FOR PRESSURE VESSELS AD197-473-G-02002, SP-1050 MECHANICAL DESIGN CRITERIA, PART II.

38
39 B

DELETED

40 C

SPARE PARTS FOR CONSTRUCTION, PRE-COMMISSIONING & COMMISSIONING AS INDICATED IN SPEC. AD204-600-G-02002 Para 6.2.9

41 D

ALL PROCESS NOZZLES (SHELL AND HEADS) OF PRESSURE VESSEL SHALL BE DESIGNED TO WITHSTAND NOZZLE LOADS AS PER NOZZLE LOADS

42

TABLE ATTACHED IN THE APPENDIX OF DESIGN BASIS FOR STATIC EQUIPMENT AD197-473-G-02000.

43 E

NITROGEN IS USED FOR PRESERVATION DURING TRANSPORT.

44 F

VESSEL INSIDE DIAMETER IS REFERRED AFTER CLADDING. VESSEL INSIDE DIAMETER FOR NOT CLADDED PARTS SHALL BE SPECIFIED BY VENDOR

45 G

DELETED

46 H

ALL INTERNAL PARTS SUCH AS SUPPORTS THAT ARE WELDED TO PRESSURE BEARING PARTS AND/OR TO CLADDING ARE TO BE PROVIDED BY FABRICATOR

47 I

DELETED

48
49
50
51
52
53
54
55
56
57
58
59
60
61