IS :1786 - 1985

Superseding IS : 1139-1966
( RentTimed 1990 )

Indian Standard
SPECIFICATION FOR
HIGH STRENGTH DEFORMED STEEL
BARS AND WIRES FOR CONCRETE
REINFORCEMENT

( Third Revision)

Third Reprint APRIL 1992

UDC 669.14.018.26-422.2:666.982.24

@ Cojpvi~ht 1985

BUREAU OF INDIAN STANDARDS

MANAK BHAVAN. 9 BAHADUR SHAH ZAFAR MARG
NEW DELHI 1loooZ

Gr5 October 1985

 IS :1786-1985
Superseding IS : 1139-1966

hdiun Standard
SPECIFICATION FOR
HIGH STRENGTH DEFORMED STEEL
BARS AND WIRES FOR CONCRETE
REINFORCEMENT

( Third Revision)
Joint Sectional Committee for Concrete Reinforcement, BSMDC 8

Chairman Representing
SHRI G. S. Rao Central Public Works Department, New Delhi

Mmbsrs
SUPEKLNTENDING ENGINECI: ( CD0 ) ( Allernate to
Shri G. S. Rao )
Bn~o S. V. ABITYANKAIQ Engineer-in-Chief’s Branch, Army Headquarters,
New Delhi
Dn J. L. AJMANI The Tata Iron & Steel Co Ltd, Jamshedpur
SHRI A. N. MITICA ( Altcrnatc )
DR ANIL KUMAR Cement Research Institute of India, New Delhi
SHRI S. BANERJEE Steel Re-rolling Mills Association of India, Calcutta
SHILI S. N. CEANDA Metallurgical & Engineering Consultants India Ltd,
Ranchi
SHRI R. D. CHOUDHARY ( Alternate )
SHRI S. P. CHAKRABORT~ Ministry of Shipping and Transport ( Roads Wing )
CHIEF ENOI~ER ( MHPD ) Irrigation Department, Government of Punjab,
Chandigarh
DIRECTOR ( PP ) ( TDO ) ( Alternate ).
DEPUTY DIRECTOR STANDARDS Research, Designs & Standards Organization,
( B&S ) CB Lucknow
ASSISTANT DIRECTOR, STAEJIJARUB
( B&S ) CB ( Alternate )
Sam c. DASoUPT_4 Bhilai Steel Plant ( Steel Authority of India L!d ),
Bhilai
SHRI S. GOPALAN ( Alternate )
SRRI D. I. DESAI Gammon India Ltd, Bombay
SHRI A. L. BHATIA ( Alfernatc )
SHRI M. R. DOOTOR Special Steels Ltd, Bombay
SHRI V. C. TRICKUR ( Alternafc )
( Continued on page 2 )
@ Copyight 1985
BUREAU OF INDIAN STANDARDS
This publication is protected under the I&an Copyrighr AC: ( XIV of 1957 ) and
reproduction in whole or in part by any means except with written permkion of the
publkhar shall be deemed to be an infringement of copyright under the raid Act.
IS t1786 - 1985
( Continued pornpage1 )
Members Repsenting
&RI V. K. GHANEKAR Stru;tu;;uzngineering Research Centre ( CSIR ),

SHRI D. S. PRAI~ASH RAO ( Alfrraats )

SHRI P. K. GUPTA National Metallurgical Laboratory ( CSIR ),
Jamshedpur -
SFIRI N. C. JAIN Stup Consultants Ltd, Bombay
SHRI M. C. TANDON ( Alfcrnafc )
SRRI M. P. JASTJJA Research & Development Centre for Iron & Steel
( Steel Authority of India Ltd ), Ranchi
SKRI S. Y. KHAN Killick Nixon Ltd, Bombay
SRRI P. S. VENKAT ( Alternate )
SHRI H. N. KRISHNA MURTHY Tor Steel Research Foundation in India, Calcutta
DR C. S. VISWANATHA ( Ahmate )
SERI S. N. PAL M. N: Dastur & Co Pvt Ltd, Calcutta
SHRI SALIL ROY ( Alternate )
SERI B. K. PANTRAKY Hindustan Construction Co Ltd, Bombay
SHRI P. V. NAIK ( Alternate )
SHRI K. K. RAO Usha Ismal Ltd, Ranchi
SHRI RAXESH KORLI ( Alternate )
REPRESENTATIVE Public Works Department, Government of Uttar
Pradesh, Lucknow
SHRI T. SEN IRC Steels Ltd, Calcutta
SHRI SHIRISR H. SHAH Tensile Steel Ltd, Bombay
SHRI M. S. PATHAR ( Alternate )
SHRI C. N. SRINIVASAN C. R. Narayana Rao, Madras
SHRI C. N. RA~HAVENDRAN ( Alhrnats )
$IKRI K. S. SRINIVASAN National Buildings Organization, New Delhi
SHRI A. K. LAL ( Altematc )
SHRI ZAO~ARIA GEORQE StrupaTrlasEngineering Research Centre ( CSIR ),

SHRI G. V. SURYAKUMAR ( Altematr )

SHXI G. RA’XAN Director General, IS1 ( Ex-oficio Member )
Director ( Civ Engg)
Secretary
SHRI N. C. BANDYOPADHYAY
Deputy Director ( Civ Engg ), IS1

Ad hoc Panel for Review of Standards on Deformed Steel Bars for

Concrete Reinforcement, BSMDC 8 : AP

Convener
SHRI JOSE KURIAN Central Public Works Department, New Delhi

Members
DR P. C. CHOWDHARY Tor Steel Research Foundation in India, Bangalore
DR T. MTJKHERJEE The Tata Iron and Steel Co Ltd, Jamshedpur.
SHRI S. C. MOHANTY ( Altamatr )
SHRI A. G. RAXA RAO Bhil$S~el Plant ( Steel Authority of India Ltd ),

2
 IS:1786 -1985

Indian Standard
SPECIFICATION FOR
HIGH STRENGTH DEFORMED STEEL
BARS AND WIRES FOR CONCRETE
REINFORCEMENT

( Third Revision)

0. FOREWORD
0.1 This Indian Standard ( Third Revision ) was adopted by the Indian
Standards Institution on 1 May 1985, after the draft finalized by the
Joint Sectional Committee for Concrete Reinforcement had been
approved by the Civil Engineering Division Council.
0.2 Deformed bars for concrete ‘reinforcement are being produced in
the country for many years, the main processes being hot rolling or hot
rolling followed by cold twisting. In the past decade there has been an
increasing demand for higher strength deformed bars ( 415 N/mmz, Min,
yield strength/O.2 percent proof stress being the most common j. This
high yield strength was being first achieved by raising carbon and
manganese and to a great extent by cold twisting. In addition IO this,
there has been considerable demand for larger diameter bars with
similar strength, elongation, weldability and bendability as that of small
size bars. Along with this, the;e is also a need for these steel bars to
be welded and fabricated on the site easily. For this, strength and
ductility have to be achieved at the lowest possible carbon content.
0.2.1 Technological advances during the last few years in the field of
deformed bar production have helped in meeting all the above require-
ments together. Microalloying with Nb, V, Ti and B, in combination
or individually, and thermomechanical treatment process are worth
mentioning in this field. With these two processes higher strength values
could be achieved at low carbon levels even in large diameter bars.
0.3 Two Indian Standard specifications, namely, IS : 1139-1966
‘Specification for hot rolled mild steel, medium tensile steel and high yield
strength steel deformed bars for concrete reinforcement ( revised )’ and
IS : 1786-1979 ‘Specification for cold-worked steel high strength deformed
bars for concrete reinforcement r second revision )’ covered deformed bars

3
IS : 1786 - 1985

for concrete reinforcement, To take advantage of the technological

changes, it is thought necessary to merge these two specifications giving
:IEE? option of the manufacturing process to the producers so as to meet
nlZ the requirements of the specification. Hence the revision of IS : 1139-
1966 and IS : 1786-1979 has been prepared combining them into a
single specification with modified designation and title. In this revision
the requirements of chemical composition have been modified, a new
strength grade Fe 550 has been introduced, Fe 250 and Fe 350 strength
grades have been deleted, requirements of modified bar geometry have
been made applicable to hot-rolled bars in addition to cold-worked bars;
further 4, 5 and 7 mm nominal sizes have been introduced; and a few
other changes found necessary as a result of experience gained have been
incorporated.

8.4 For the purpo.qe of deciding whether a particular requirement of

this standard is complied with, the final value, observed or calculated,
expressing the result of a test or analysis, shall be rounded off in accor-
dance with IS : 2-1960*. The number of significant places retained in
the rounded off value shoilld be the same as that of the specified value
in this standard.

1. SCOPE

I.1 This standard covers the requirements of deformed steel bars and
wires for use as reinforcement in concrete, in the following three strength
grades:

a) Fe 415,
b) Fe 500, and
c) Fe 550.

No~r~ - The figures following the svmbol Fe indicates the specified minimum 0’2
*,Jercent proof stress or yield stress in N/mm*.

2, TERMINOLOGY

2.0 For the purpose of this standard, the following definitions shall apply.

-4.1 Biatch - Any quantity of hars,‘wires of same size and grade whether
.I ~oilx or bundles presented for examination and test at one time.

f’1.2 Bundle - Two or more coils or a number of lengths properly

ijound together.
-- ..---
*Rules for rounding off numerical values ( revised).

4
 IS t 1786 - 19S5

2.3 Elongation - The increase in length of a tensile test piece under

stress. The elongation at fracture is conventionally expressed as a
percentage of the original gauge length of a standard test piece.

2.4 Longitudinal Rib - A rib of uniform cross-section, parallel to the

axis of the bar/wire ( before cold-working, if any ).

2.5 Nominal Diameter or Size - The diameter of a plain round

bar/wire having the same mass per metre length as the deformed bar/
wire.

2.6 Nominal Perimeter of a Deformed Bar/Wire - 3.14 times

the nominal diameter.

2.7 Nominal Mass - The mass of the bar/wire of nominal diameter

and of density 8887 85 kg/mm2 per metre run.

2.8 0.2 Percent Proof Stress - The stress at which a non-proportional

elongation equal to 0.2 percent of the orginal gauge length takes place.

2.9 Tensile Strength - The maximum load reached in a tensile test

divided by the effective cross-rectional area of the gauge length portion
of the test piece. Also termed as ultimate tensile stress.

2.10 Transverse Rib - Any rib on the surface of a bar,wire other

than a longitudinal rib.

2.11 Yield Stress - Stress ( that is, load per unit cross-sectional area )
at which elongation first occurs in the test piece without increasing the
load during tensile test. In the case of steels with no such definite yield
point, proof stress shall be applicable.

3. MANUFACTURE AND CHEMICAL COMPOSITION

3.1 Steel shall be manufactured by the open-hearth, electric, duplex,

basic-oxygen, or a combination of these processes. In case any other
process is employed by the manufacturer, prior approval of the pur-
chaser should be obtained.

3.1.1 Steel shall be supplied semi-killed or killed.

3.1.2 The bars/wires shall be manufactured from properly identified

heats of mould cast, continuously cast steel or rolled semis.

3.1.3 The steel bars/wires for concrete reinforcement shall be manu-

factured by the process of hot-rolling. It may be followed by a suitable
method of cooling and/or cold working.

5
IS:1788 - 1985

5.2 Chemical Composition - The ladle analysis of steel when made

as per relevant parts of JS : 2284 shall be as follows:

Constituent Percent, Maximum

Fe:15 Fe 500 Fe 550’

Carbon 0’30 o-30 0.30
Sulphur 0.060 0.055 0.055
Phosphorus 0.060 0.055 0.050
Sulphur and phosphorus O-1 1 0.105 0.10

NOTE 1 - For guaranteed weldability, the percentage of carbon shall be restricted

to @25 percent, maximum.

NOTE 2 - Addition of microalloying elements is not mandatory for any of the

above grades. When strengthening elements like Nb, V, B and Ti are used
individually or in combination, the total contents shall not exceed 010 percent; in
such case manufacturer shall supply the purchaser or his authorized representative a
certificate stating that the total contents of the strengthening elements in the steel do
not exceed the specified limit.

3.2.1 In case of product analvsis. the permissible variation from the

limits specified uncier 3.2 shall bd as’follows:

Conslitucnt Variation, Over S’eczjicd Maximum

Limit, Percent, Max

Carbon 0.02
Sulphur o-005
Phosphorus o-005
Sulphur and phosphorus 0.010

3.2.2 For welding of cold-worked deformed bars, the recommendations

of IS : 9417-1979t shall be followed.

3.2.3 In case of deviations from the specified maximum, two additional

test samples shall be taken from the same batch and subjected to the
test or tests in which the original sample failed. Should both additional
test samples pass the test, the batch from which they were taken shall be
deemed to comply with this standard. Should either of them fail, the
batch shall be deemed not to comply with this standard.

*Methods for chemical analysis of steels ( second rc&ion ) ( issued in parts ).

+Recommendations for welding cold-worked steel bars for reinforced concrete
construction.

6
 is I 1786- 19lc5

3.3 Rolling and Cold-Working of Bars/Wires

3.3.1All bars/wires shall be well and cleanly rolled and shall be

sound and free from surface defec:s and pipe, or other defects detrimen-
tal to its subsequent processing and to its end use. Rust, seams, surface
irregularities or mill scale shall not be the cause for rejection provided
a hard wire brushed test specimen fulfils all the requirements of this
specification.

3.3.2 Stretching may or may not be combined with cold-working.

‘The unworked length at each end of the bar/wire shall not exceed
100 mm or 4 times the nominal diameter, whichever is greater.

4. REQUIREMENTS FOR BOND

4.1 High strength deformed bars/wires shall satisfy the requirements

given in either 4.2 or 4.7.

4.2 Deformations and Surface Characteristics - For high

strength deformed bars/wires, the mean area of ribs ( in mm2 ) per unit
length ( in mm ) above the core of the bar/wire, projected on a plane
normal to the axis of the bar/wire calculated in accordance with 4.4
shall not be less than the following values:

0.12 + for 4 < 10 mm

0’15 4 for 10 mm < + < 16 mm
0.17 #-for 4 > 16 mm

where 4 is the nominal diameter of bar/wire in mm.

The mean projected area of transverse ribs alone shall be not less
than one-third of the values given above.

4.3 The ribs contributing to the projected area considered in 4.2 shall
consist of:

a) Longitudinal ribs in the form of continuous or discontinuous

helix; and
b) Transverse ribs which after hot-rolling or cold-working are
uniform in size and shape along the length of the bar/wire, and
are spaced along the bar/wire at substantially uniform distances.

7
IS : 1786 - 1985

4.4 The mean projected rib area per unit length Ar ( in mm2 per mm )
may be calculated from the following formula:

ntrAtr sin 6 mr kr 7%4

A, = --_. __ +
str JP

where

f& number of rows of transverse ribs;

At, .area of longitudinal section of a transverse rib on its

own axis ( see Fig. 1 ) in mm2;

0 - inclination of the transverse rib to the bar axis ( after

twisting for cold-worked twisted bars ) in degrees.
Averaye value of two ribs from each row of transverse
ribs shall be taken;

str - spacing of transverse ribs in mm;

nlr : number of longitudinal ribs;

drr -1 height of longitudinal ribs in mm;

4 = nominal diameter of the bar/wire in mm; and

SP --= pitch of the twist in mm.

NOTE I- In the case of hot rolled barl/wires which are not subjected to cold
twisting, the value of sp in the second term of the expression for A, shall be taken as
infinity rendering the value of the second term to zero.

NOTE 2 2 At, may be calculated as 213 Itr dt, where kr and dt, are shown in Fig. 1.

NOTE 3 - In the case of cold-worked bars/wires with some discontinuous

longitudinal ribs, the number of longitudinal ribs: ntr shall be calculated as an
equivalent number using the following formula and accounted for in the expression
for A,:
nor’ I’ dtr’
ntr = - + Number of continuous longitudinal ribs
JIM’dtr

where
ntr’ = number o[discontinuous longitudinal ribs,
1’ = average length of’discontinuous longitudinal ribs,
dir’ - height of discontinuous longitudinal ribs,
sir’ = average spacing of discontinuous longitudinal ribs, and
dir = height uf continuous longitudinal ribs.

NOTE 4 - The average length of discontinuous longitudinal ribs shall be determined

by dividing a measured length of the bar equal to at least 10 4 by the number of
discontinuous longitudinal ribs in the measured length, 4 being the nominal diameter
of the bar. The measured length of the bar shall be the distance from the centre of
one rib to the centre of another rib.

8
 TRANSVERSE RIB 1

sE$p;“T xx ENLARGED LONGITUDINAL~

SECTION OF TRANSVERSE
LONGITUDINAL RIBS RIB ON ITS OWN AXIS

Nom - Atr, dtr and ftr represent longitudinal sectional area, height and length respectively of transevme rib

FIG. 1 DETERMINATIONOP LONGITUDINAL SECTIONAL AREA Atr OF A TRANSVERSERIB

IS : 1786 - 1985

4.5 The heights of longitudinal and transverse ribs shall be obtained in

the following manner:

4 The average height of longitudinal ribs shall be obtained from

measurements made at not less than 4 points, equally spaced,
over a length of IO +.or pitch of rib, whichever is greater.

b) The height of transverse ribs shall be measured at the centre of

IO successive transverse ribs.
4.6 The average spacing of transverse ribs shall be determined by
dividing a measured length of the bar/wire equal to at least IO 4 by the
number of spaces between ribs in the measured length, 4 being the
nominal diameter of the bar/wire. The measured length of the bar/wire
shall be the distance from the centre of one rib to the centre of another
rib.
4.7 IVhen subjected to pull-out test in, accordance with Appendix A,
the bond strength calculated from the load at a measured slip of
O-025 mm and 0.25 mm for deformed bars/wires shall exceed that of a
plain round bar of the same nominal size by 40 percent and 80 percent
respectively.

5. NOMINAL SIZES
5.1 The nominal sizes of bars/wires shall be as follows:
‘Noknal size, 4, 5, 6, 7, 8, 10, 12, 16, 18, 20, 22, 25, 28, 32, 36, 40,
45 and 50 mm’.
NOTE -- Other sizes may also be supplied by mutuzl agreement.

5.2 The exact values for the cross-sectional area and nominal masses of
individual bars/wires, shall be as given in Table 1.
5.3 Effective Cross-Sectional Area of Deformed Bars and Wireu
5.3.1 For bars/wires whose pattern of deformation is such that by
visual inspection, the cross-sectional area is substantially uniform along
the length of the bar/wire, the effective cross-sectional area shall be the
gross sectional area determined as follows, using a bar/wire not less tharr
0.5 m in length:

Gross cross-sectional area in mm2 5: 0+oy85 L

where
w = mass in kg weighed to a precision of &@0’5percent, and
L = length in m measured to a precision of *IO*5 percent.

10
 * .,. . ..___--_. _..

IS : 1786 - 1985

TABLE 1 CROSS-SECTIONAL AREA AND MASS

( Clause 5.2 )

NOXINAL CROSS-SIXTIONAL MASS PER METRE

SIZE AEEA RUN

(1) (2) (3)

mm mm’ kg
4 12.6 0.099
5 19.6 O-154
6 28.3 0.222
7 38.5 O-302
8 50.3 0.395
10 78% 0.617
12 113-l Oa8
16 201.2 l-58
18 2546 2.00
20 3143 2.47
22 3803 2.98
25 491’1 3.85
28 616.0 483
32 304-6 6.31
36 1 018.3 7.99
40 1 257.2 985
45 1 591.1 12-50
50 1964-3 15.42

5.3.2For a bar/wire whose cross-s&tional area varies along its length,

a sample not less tha’n 0.5 m long shall be weighed ( w ) and measured
to a precision of kO.5 percent in the as rolled and/or cold-worked
condition, and after the transverse ribs have been removed, it shall be
re-weighed ( w’ ). The effective cross-sectional area shall then be found
as follow:
a) Where the difference between the two masses ( w - w’ ) is less
than.3 percent of w’, the effective cross-sectional aria shall be
obtained as in 5.3.1.
b) Where the difference is equal to or greater than 3 percent, the
effective cross-sectional area ;h mm2 shall be taken as:
I.03
_ _- 7u’
-
0’007 a5 L
where
w’ = mass in kg of the bar with transverse ribs removed, and
L 27length in m.
c -11_

IS : 1786 - 1985

For routine test purposes, a nominal ratio of effective to gross cross-

sectional area of bars/wires covered by ( b ) shall be declared and used
by the manufacturer.

6. TOLERANCES ON DIMENSIONS AND NOMINAL MASS

6.1 Specified Lengths - If bars/wires are specified to be cut to

certain lengths, each bar/wire shall be cut within deviations of 2 I: mm
on the specified length, but if minimum lengths are specified, the
deviations shall be +50 mm and -0 mm.

6.2 Nominal Mass

6.2.1 For the purpose of checking the nominal mass, the density of
steel shall be taken as 0.007 85 kg/ mm2 of the cross-sectional area per
metre run.

6.2.2 Unless otherwise agreed to between the manufacturer and the

purchaser, the tolerances on nominal mass shall be as in Table 2. For
bars/wires whose effective cross-sectional areas is determined as in
5.3.2 ( b ), the nominal mass per rnetre run shall correspond to the gross
mass and the deviations in Table 2 shall apply IO the nominal mass.

TABLE 2 TOLERANCES ON NOMINAL MASS

NOMINAL SIZE TOLISRANCI: OS THE NOMINAL M.\ss, I'XRCENT

mm ~~~~~~~~~*~~~~~~~~~
Batch Individual Individual
Sample+ Sample for
Coils only?

(1) (2) (8) (4)

Up to and including 10 *,7 -8 &8
Over 10 up to and including 16 *5 -6 &6
Over 16 *3 -4 It4
*For individual sample plus tolerance is not specified.
tFor coils batch tolerance is not applicable.

6.2.3 The nominal mass per metre of individual sample, batch and
coil shall be determined as given in 6.2.3.1 to 6.2.3.3.

6.2.3.1 Individual snmpb - The nominal mass of an individual sample

shall be calculated by determining the mass of any individual sample
taken at random as specified in 10.1 and dividing the same by the
actual length of the sample. The sample shall be of length not less than
0.5 metre.

12
 IS : 1786 - 1385

6.2.3.2 Batch- The nominal mass of a batch shall be calculated

from the mass of the test specimens taken as specified in 10.1and
dividing the same by the actual total length of the specimens. Each
specimen shall be of length not less than 0’5 metre.
6.2.3.3 Ceils - The nominal mass of a coil shall be calculated by
determining the mass of two samples of minimum one metre length
taken from each end of the coil and dividing the same by the actual
total length of the samples.

7. PHYSICAL PROPERTIES
7.1 Proof stress, percentage elongation and tensile strength for all sizes
of deformed bars/wires determined on effective cross-sectional area
( see 5.3 ) and in accordance with 8.2 shall be as specified in Table 3.

TABLE 3 MECHANICAL PROPERTIES OF HIGH STRENGTH

DEFORMED BARS AND WIRES
PROPERTY GRADE
It:. c-_-__-_-_I -----7
Fe 415 Fe 500 Fe 550

(1) (2) (3) (4) (5)

i) @2 percent proof stress/ 415.0 500.0 550-o
yield stress, Min, N/mm1
ii) Elongation, percent, Min, 14.5 12’0 a-0
on gauge length 5.65 I/AT
where A is the cross-
sectional arda of the test
piece

iii) Tensile strength, Min 10 percent more 8 percent more 6 Trae;;ernom

than tbe than the
actual W2 per- actual @2 actual @2
cent proof percent proof percent proof
stress but not stress but not stress but not
less than 485-O less than less than
N/mms 545-O N/mm* 585-O N/mm’

7.2 The bars/wires shall withstand the bend test specified in 8.3 and the
rebend test specified in 8.4.
7.3 Bond - Bars/wires satisfying the requirements given in 4 shall be
deemed to have satisfied the bond requirements of a deformed*bar/wire.
8. TESTS
8.1 Selection and Preparation of Test Sample - Unless otherwise
specified in this standard, the requirements of IS : 226-1975* shall apply.

*Specification for structural steel ( standard quality ) (fifth revision ).

13
1st 1786 -1965

8.1.1 All test pieces shall be selected by the purchaser or his autho-
rized representative, either:
a) from the cuttings of bars/wires; or
b) if, he so desires, from any bar/wire after it has been cut to the
required or specified size and the test piece taken from any part
of it.
In neither case, the test piece shall be detached from the barlwire
except in the presence of the purchaser or his authorized representative.
8.1.2 The test pieces obtained in accordance with 8.1.1 shall be full
sections of the bars/wires and shall be subjected to physical tests without
any further modifications. No reduction in size by machining or other-
wise shall be permissible, except in case of bars of size .28 mm and above
( see 8.1.2.1 ). No test piece shall be annealed or otherwise subjected to
heat treatment except as provided in 8.1.3. Any straightening which
a test piece may require shall be done cold.
8.1.2.1 For the purpose of carrying out tests for tensile strength,
proof stress and percentage elongation for bars 28 mm in diameter and
above, deformations of the bars only may be machined. For such bars,
the physical properties shall be calculated using the actual area obtained
after machining.
8.1.3 Notwithstanding the provisions in 8.1.2, test pieces may be
subjected to artificial ageing at a temperature not exceeding 100°C and
for a period not exceeding 2 hours.
8.1.4 Before the test pieces are selected, the manufacturer or supplier
shall furnish the purchaser or his authorized representative with copies
of the mill records giving the mass of bars/wires in each bundle/cast
with sizes as well as the identification marks, whereby the bars/wires
from that cast can be identified.
8.2 Tensile Test - The tensile strength, 0.2 percent proof stress and
percentage elongation of bars/wires shall be determined in accor-
dance with requirements of IS : 1608-1972* read in conjunction with
IS : 226-1975t.
8.2.1 Alternatively and by agreement between the purchaser and the
supplier, for routine testing, the proof stress may be determined in con-
junction with the tensile strength test and may be taken as the stress
measured on the specimen whilst under load corresponding to an in-
crease measured by an extensometer of 0.4 percent for Fe 415 bars/wires,
O-45 percent for grade Fe 500 bars/wires and 047 percent for grade
Fe 550 bars/wires the total strain on any convenient gauge length.

lMethod for tensile testing of rteelproducta ( JFnt rrDisim ).

tSpecification for structural steel ( standard quality ) (pfrn rmi~bn ).
14
- .____- ____

8.2.2 The stresses shall be calculated using the effective cross-sectional

area of the bar/wire.

8.3 Rend Test - The bend test shall be performed in accordance with
the requirements of IS: 1599-1974* and the mandrel diameter shall be as
specified in Table 4. The specimen shall be considered to have passed
the test if there is no transverse crack in the bent portion.

TABLE 4 MANDREL DIAMETER FOR BEND TEST

NOYIXAL SIZE MAXVDIEL DIAMXTEB POR’DIFFERENT GEADES
mm ------ L-~--y
Fe 415 Fe 500 Fe 550
(1) (2) (3) (4)
Up to and including 22 34 44 55
Over 22 44 54 64
where 4 is the nominal size in mm of the test piece.

8.4 Rebend Test - The test piece shall be bent to an included angle
of 135” ( see Fig. 2 ) using a mandrel of appropriate diameter (see 8.41).
The bent piece shall be aged by keeping in boiling water ( 100°C ) for
30 minutes and then allowed to cool. The’ piece shall then be bent back
to have an included angle of 157p. The specimen shall be considered
to have passed the test if there is no fracture in the bent portion.

8.4.1 The diameter of the mandrel shall be as given below:

Nominal Size of Specimen Die of Mandrel for Dia of Mandrel

Fe 415 and Fe 500 for Fe 550
Up to and including 10 mm 56 79
Over 10 mm 74 S+
where # is the nominal size in mm of the test piece.

8.5 Retest - Should any one of the test pieces first selected fail to pass
any of the tests specified in this standard, two further samples shall be
selected for testing in respect of: each failure. Should the test pieces
from both these-additional samples pass, the material represented by the
test samples shall be deemed to comply with the requirements of that
particular test. Should the test piece from either of these additional
samples fail, the material presented by the samples shall be considered
as not having complied with this standard.

*Method for bend test for steel products other than sheet, strip, wire and tube
( jirst revision ) .

15
 _, __,_ ,“, ^_._4_.,-. . ..-..--.---
--.
_____,,.. -
._.._.
_ ___,” _

IS : 1786 - 1985

9. ROUTINE INSPECTION AND TESTING

9.1 All material shall be subject to routine inspection and testing by

the manufacturer or supplier in accordance with this standard, and a
record of the test results of material conforming to this standard shall be
kept by the manufacturer or the supplier. The records shall be available
for inspection by the purchaser or his representative.

In the case of material delivered to a supplier, the manufacturer

shall supply a certificate containing the results of all the required tests
on samples taken from the delivered material.

19. SELECTION OF TEST SPECIMENS

10.1 For checking nominal mass, tensile strength, bend test and rebend
test, test specimen of sufficient length shall be cut from each size of the
finished bar/wire at random at a frequency not less than that specified in
Table 5.

TABLE 5 FREQUENCY FOR NOMINAL MASS, TENSILE, BEND AND

REBEND TESTS

NOMINALSIZE QUANTITY
~---_--_----_----__-h__- -------7
For casts/heats below For casts/heatsover
100 tonnes 100 tonnes

(1) (2) (3)

Under 10 mm 1 sample from ench ‘25 tonnes 1 sample from each 40 tonnes
or part thereof or part thereof
10 mm to 16 mm 1 sample from each 35tonnes 1 sample from each 45 tonnes
inclusive or part thereof or part thereof

Over IG mm 1 sample from each 45 tonnes 1 sample from each 50 tonnes

or part thereof or part thereof

10.2 Bond Test - The frequency of bond test as required in 4.7 shall
be as agreed to between the manufacturer and the purchaser/testing
authority.

11. DELIVERY, INSPECTION AND TESTING FACILITIES

11.1 Unless otherwise specified, general requirements relating to the

supply of material, inspection and testing shall conform to IS : 1387-
1968*.
--
*General requirements for the supply of metallrq,‘cal materials ( jr~t rcrision ).

17
IS : 1786 - 1985

11.2 No material shall be despatched from the manufacturer’s or

supplier’s premises prior to its being certified by the purchaser or his
authorized representative as having fulfilled the tests and requirements
laid down in this standard except where the bundle containing the
bars/wires is marked with the IS1 Certification Mark.
11.3 The purchaser or his authorized representative shall be at liberty
to inspect and verify the steel maker’s certificate of cast analysis at the
premJes of the manufacturer or the supplier. When the purchaser
requires an actual analysis of finished material, this shall be made at a
place agreed to between the purchaser and the manufacturer or the
supplier.
11.4 Manufacturer’s Certificate - In the case of bars/wires which
have not been inspected-at the manufacturer’s works, the manufac-
turer or supplier, as the case may be, shall supply the purchaser or his
authorized representative with the certificate stating the process of manu-
facture and also the test sheet signed by the manufacturer giving the
result of each mechanical test applicable to the material purchased, and
the chemical composition, if required. Each test sheet shall indicate
the number of the cast to which it applies, corresponding to the number
or identification mark to be found on the material.
12. IDENTIFICATION AND MARKING
12.1 The manufacturer or supplier shall have ingots, billets and bars
or bundles of bars/wires marked in such a way that all finished bars/wires
can be traced to the cast from which they were made. Every facility
shall be given to the purchaser or his authorized representative for tracing
the bars/wires to the cast from which they were made.
12.2 For each bundle/coil of bars/wires a tag shall be attached indicating
cast No./lot No., grade and size.
12.3 Distinguishing mark shall be given to identify the different grades
of bar/wire.
12.3.1 Identification marks like brand name, trade-mark, etc, that are
introduced during rolling shall be designed and located in such a
manner that the performance in use of the bar is not affected.
12.3.2’ Each bundle containing the bars/wires may also be suitably
marked with the IS1 Certification Mark in which case the concerned
test certificate shall also bear the IS1 Certification Mark.
NOTE - The use of the IS1 Certification Mark is governed by the provisions of the
Indian Standards Institution ( Certification Marks ) Act and the Rules and Regu-
lations made thereunder. The IS1 Mark on products covered by an Indian Standard
conveys the assurance that they have been produced to comply with the require-
ments of that standard under a well-defined system of inspection, testing and quality
control which is devised and supervised by IS1 and operated by the producer. IS1
marked products are also continuously checked by IS1 for conformity to that
standard as a further safeguard. Details of conditions under which a licence for the
use of the IS1 Certification Mark may be granted to manufacturers or processors,
may be obtained from the Indian Standards Institution.
18
 IS:1786- 1985

APPENDIX A
c czazfse 4.7 )
PULL-OUT TEST

A-l. PROCEDURE
A-l.1 The pull-out test shall be conducted in accordance with IS : 2770
( Part 1 )-1967*, unless otherwise modified as in A-1.1.1.
A-1.1.1 Bonded length of the bar embedded in the concrete shall be
5 times the diameter of the bar; the rest of the embedded length shall
be made unbonded by providing plastic sleeve for that portion.

.’

r,
*Method oi testing bond in reinforced concrete: Part 1 Pull-out teat.

19
 BUREAU OF INDIAN STANDARDS

Heedquarters :
Manak Bhavan, 9 Bahadur Shah Zafar Marg. NEW DELHI 110002
Telephones : 331 01 31 Telegrams : Manaksanstha
331 13 75 (Common to all Offices)
Regional Offices : Telephone
Central : Manak Bhavan, 9, Bahadur Shah Zafar Marg 331 01 31
NEW DELHI 110002 i
l Eastern : l/14 C.I.T. Scheme VII M. 333: :e3 :25
V.I.P. Road, Maniktola, CALCUTTA 700054
Northern : SC0 445-446. Sector 35-C. CHANDIGARH 160036 21843
Southern : C.I.T. Campus, IV Cross Road, MADRAS 600113 41 29 16
t Western : Manakalava. E9 MIDC. Marol. Andheri (East). 6 32 92 95
BOMBAY ‘400093
Branch Offices :
Pushpak’,Nurmohamed Shaikh Marg, Khanpur, AHMADABAD 380001 2 63 48
t Peenya Industrial Area, 1 st Stage, Bangalore-Tumkur Road, 39 49 55
BANGALORE 560058
Gangotri Complex, 5th Floor, Bhadbhada Road, T.T. Nagar. 55 40 21
BHOPAL 462003
Plot No. 82/83, Lewis Road, BHUBANESHWAR 751002 5 36 27
Kalai Kathir Building, 6/48-A Avanasi Road, COIMBATORE 641037 2 67 05
Quality Marking Centre. N.H, IV, Ns1.T.. FARIDABAD 121001 -
Savitri Complex, 116 G. T. Road, GHAZIABAD 201001 B-71 19 96
5315 Ward No. 29, R.G. Barua Road, 5th By-lane, 3 31 77
GUWAHATI 781003
5-B-56C L. N, Gupta-Marg, ( Nampally Station Road ) 231083
HYDERABAD 500001
R14 Yudhister Marg, C Scheme. JAIPUR 302005 6 34 71
117/418 8 Sarvodaya Nagar, KANPUR 208005 21 68 76
Plot No. A-9, House No. 561/63. Sindhu Nagar. Kanpur Roao. 5 55 07
LUCKNOW 226005
Patliputra Industrial Estate, PATNA 800013 6 23 05
District Industries Centre Complex, Bagh-e-Ali Maidan.
SRINAGAR 190011
T. C. No. 14/1421, University P. 0.. Palayam. 6 21 04
THIRUVANANTHAPURAM 695034
fnspection Offices (With Sale Point) :
Pushpanjali. First Floor, 205-A West High Court Road. 52 61 71 ;
Shankar Nagar Square, NAGPUR 440010
Institution of Engineers (India) BLilding, 1332 Shivaji Nagar,
PUNE 411005

‘Sales Office Calcutta is at 5 Chowringhee Approach,

P. 0. Princep Street, CALCUTTA
t Sales Office is at Novelty Chambers, Grant Road, BOMBAY
$ Sales Office is at Unity Building, Narasimharaja Square,
BANGALORE

Reprography Unit, BIS. New Delhi, India

 AMENDMENT NO. 1 FEBRUARY 1993
TO
IS 1786 : 1985 SPECIFICATION FOR HIGH STRENGTH
DEFORMED STEELBARS AND WIRES FOR
CONCRETE REINFORCEMENT
(Third Revision)

( Page 12, Table 2 ) - Insert the following to the foot-note marked with ‘*’
mark:
‘A single sample taken from a batch as defined in 2.1 shall not be considered as individual sample.’

(Page 15, clause 8.3 )- Insert the following after first sentence:
‘The test piece, when cold, shall be doubled over the mandrel by continuous
pressure until the sides are parallel.’

( CED 54 ),
Reprography Unit, BE, New Delhi, India

t
 AMENDMENT NO. 2 MAY 2002
TO
IS 1786:1985 SPECIFICATION FOR HIGH STRENGTH
DEFORMED STEEL BARS AND WIRES FOR CONCRETE
REINFORCEMENT
( ThidReviswn )

( Page 6, clause 3.2, Note 1) — Substitute the following for the existing
Note: ,.
‘NOTE 1- For guaranteed wehlability, the Carbon Equivalent using the frmnufz

Cr+Mo+V Nl+cu
CE= C+; + +—
5 15
shall be not more than 0.53 pereerr~ when micro alloywlow alloys are used. Wherr micro
alloys are not used, Carbon Equivalent using the formuta,

Mn
cE=c+—
i!
shall be not more than 01~2 pcknt. “Reinforcum%t ‘IMrs/wikds%ith
,> --’,.<
higher Carbon Equivalent -~~~ .,
with precaution. Use of Iow hydrogen basic coat& electd& &ith
matching strength badwires are recommended.’
( Page 6, clause 3.2, Note 2 ) — Insert the following new Note after Note 2:
“NOTE 3 – Low-alloy steel may also be produced by adding alloying elements tike Cr,
CU.Ni and P, either individually or in combination, to improve allied product properties.
However, the total content of these efcments shall not te less dran 0.50 percent. In such
ease, manufacturers shall supply the purchaser or his authorized representative a test
certificate stating the individual contents of all the alloying elements. fn such low afloy
steel when phosphorus is used, it shall not exceed 0.12 percent and when used beyond the
timit prescribed in 3.2, the carbon shall be restricted to a maximum of 0.15 pexecn~ and
in such case the restriction to maximum content of sulphur and phospfwus as given in 3.2
shall not apply.
User may note that there is a danger of pitting and crevice emotion when weathering
steels (that is, those with chemical composition mnforming to IS 11587 : 1986
‘Specification for structural weather resistant steel’ are embedded in chloride
contaminatedconcrete.”

1
Amend No. 2 to IS 1786:1985

( Page 7 clause 4.1) — Substitute the following for the existing clause:
‘4.1 High strength deformed bars/wires shall satisfy the requirements given in
either 4.2 or 4.7 for routine testing. Pull out test in accordance with 4.7 shall be
done in addition to 4.2 for approval of new or amended geometry for first time.’
( Page 7, clause 4.3) — Substitute the following for the existing clause:
‘4.3 The ribs contributing the projected area considered in 4.2 shall consist Of
a) Two longitudinal ribs in the form of continuous helix in case of twisted
bars/wires, and optional longitudinal ribs in case of untwisted bardwires
which may be continuous or discontinuous; and
b) Transverse ribs which after hot-rolling or cold-working are uniform in
size and shape in each row along the length of the bar/wire, and are
spaced along the bar/wire at substantially fiiform dM.aneea.’
.,,
(Page 8, clause 4.4) — Substitute the following for the existing formula
Ah sin13 rlh dlr7r@
‘Ar = ‘f —+—
i=l srJ’ Sp
and add ‘i= variable’ after ‘Sp = pitch of the twist in mm.’
( Page 14, clause 8.2.1) — Insert the following at the end:
‘when this alternative is availed, the total. strain sh~~,,~, -.w@ only by
extensometer and not by any other means. In case of .dispu~ the proof stress
determined in accordance with IS 1608:1995 MeehaidMWitlng ?$iktals —
Tensile testing (secorqf revision)’ shall be thwieeidiq$witia. ~ ~~ s
,, .-. ‘,; .r’i’, f
,,, W,m 51>J i+, . L. * ,
‘J;{yp jj; !!; :; ~.,$~:~,”:
;:, . ,:. . “1,

( CED 54 ) ,i ,i,,,, .,
,,, ,..’2 .:,:..,..”;;
;/.,,,, ,,, .,-,,,.;
;!?,~b., ..
,.. .. ;i,:
‘ . r!! : :“V,f’ .: .,.
~.. ~,’}: ?} %W i,
> .C‘ . ,l};,:~i.:,;
Rcprogmphy Uni~wew Delhi, India
2