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Tata Steel

This document provides an overview of the Indian steel industry. It discusses the scope of the project, introduces the steel industry in India, and performs a PEST analysis. Some key points: - India is currently the 5th largest steel producing country, with production of 53.4 million tonnes per year. The steel industry is a core sector of the Indian economy. - A PEST analysis examines the political, economic, social and technological factors affecting the steel industry. Politically, the industry is regulated by the Ministry of Steel and trade has been liberalized. Economically, demand is growing at 16% annually and production is expected to reach 110 million tonnes by 2019. - Social factors discussed

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50% found this document useful (4 votes)
6K views27 pages

Tata Steel

This document provides an overview of the Indian steel industry. It discusses the scope of the project, introduces the steel industry in India, and performs a PEST analysis. Some key points: - India is currently the 5th largest steel producing country, with production of 53.4 million tonnes per year. The steel industry is a core sector of the Indian economy. - A PEST analysis examines the political, economic, social and technological factors affecting the steel industry. Politically, the industry is regulated by the Ministry of Steel and trade has been liberalized. Economically, demand is growing at 16% annually and production is expected to reach 110 million tonnes by 2019. - Social factors discussed

Uploaded by

JAYKISHAN JOSHI
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© Attribution Non-Commercial (BY-NC)
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Download as pdf or txt
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Project

On

INDIAN BUSINESS ENVIRONMENT

1
Scope of the project:
This project has been specifically constructed with the explicit intension of gaining an insight into
the current scenario of the Indian Steel Industry, its key issues, constraints, regulatory outlook & a
brief overview of the steel industry. The report aims at approaching the global scenario keeping
the Indian potential in mind.

Introduction:
A strong Iron & Steel sector is backbone of a strong economy. Being a core sector, steel industry
tracks the overall economic growth in the long-term. The steel industry has been witnessing a
robust growth both in domestic as well as international market. High demands of steel by sectors
like infrastructure, automobiles, capital goods, consumer durables, home and real-estate has given
a boost to steel industry. This explains the growing demand for iron and steel throughout the
global economy.

INDIAN STEEL INDUSTRY


The Indian Steel Industry is almost 100 years old now. Till 1990, the Indian Steel Industry
operated under a regulated environment, insulated markets & large scale capacities reserved for
public sector. India is currently the 5th largest steel producing nation in the world with the
production of 53.4 MTPA (million tonnes per annum).

The industry took the first faltering steps in 1907 with the setup of the first integrated steel plant
in Jamshedpur by TISCO. Since then the Indian Steel industry has emerged as one of the core
sectors in the Indian economy with a very significant impact on economic growth.The Indian steel
industry comprises producers of finished steel, semi-finished steel, stainless steel & pig iron. The
private sector controls almost 2/3rd of the steel market.
Figure- 1, Industry Classification based on Products1

PEST ANALYSIS OF THE STEEL INDUSTRY


2
A scan of the external macro-environment in which the firm operates can be expressed in terms
of the following factors:

Political
Economical
Social
Technological

Figure 2: PEST Analysis Diagram

 POLITICAL FACTORS:

i. Funding, grants & initiatives:


The Ministry of Steel has been interacting with All India Financial institutions to expedite
clearance of projects. The ministry has also been making presentations to the financial
institutions and banks highlighting the emerging scenario in steel sector, technological
issues need for development of the steel industry in India etc.

Ministry of Steel identifies infra-structural and related facilities required by steel industry
so that their absence does not lead to bottlenecks in the future growth of the Iron and Steel
Sector, and takes up these issues with the concerned ministries.

ii. Regulatory Bodies and processes:


Steel sector is regulated by Ministry of Steel, Government of India headed by Shri Ram
Vilas Paswan. It’s functions are:
a) Co-ordination and planning of the growth and development of Iron and Steel

3
b) Formulation of policies in respect of production, pricing, distribution, import and
export of iron & steel, ferro alloys and refractories; and Development of input industries
relating to iron ore, manganese ore, chrome ore and Refractories etc. , required mainly
by the steel industry.

iii. Government policies:


a) Prepare and implement an action plan for achieving the strategic goal of 110 MTPA
of steel production by 2019-20
b) Prepare and implement road maps for technological and productivity improvements
benchmarking them to global standards.
c) Provide a single-window clearance for large projects, to be followed by statutory
clearances by the concerned ministries.
d) Monitor the implementation of the National Steel Policy.

iv.Trade policies:
The trade policy has been liberalised and import and export of iron and steel is freely
allowed. There are no quantitative restrictions on import of iron and steel items.The only
mechanism regulating the imports is the tariff mechanism Advance Licensing Scheme
allows duty free import of raw materials for exports.Iron and Steel industry has been
included in the list of `high priority' industries for automatic approval for foreign equity
investment upto 100%. Price and distribution of steel were deregulated from January 1992.

v.Wars
v. and conflicts:
Wars are a curse to any nation be it developed or underdeveloped. It brings with it only
death and destruction. But for the steel industry it is a blessing in disguise. Iron and steel are
needed to make the weapons of destruction. Its first effect was seen during the First World
War. In 1914 the First World War broke out, steel produced in Britain now had to meet the
demands of war in Europe. So imports of British steel into India declined dramatically and
the Indian Railways turned to TISCO for supply of rails. As the war dragged on for several
years, TISCO had to produce shells and carriage wheels for the war.

Figure 3: One of the major tanks used during World War I 2

4
 ECONOMICAL FACTORS:

Figure 4: Expected economic growth of India3


INDIAN ECONOMY IS EXPECTED TO SURPASS
JAPAN BY 2032

 Overseas economies and trends:

• Global Scenario
In 2007 the World Crude Steel output reached 1343.5 million metric tons and showed a growth
of 7.5% over the previous year. It is the fifth consecutive year that world crude steel production
grew by more than 7%. (Source: IISI)
China remained the world’s largest Crude Steel producer in 2007 also (489.00 million metric
tons) followed by Japan (112.47 million metric tons) and USA (97.20 million metric tons). India
occupied the 5th position (53.10 million metric tons) for the second consecutive year. (Source:
IISI)
The International Iron & Steel Institute (IISI) in its forecast for 2008 has predicted that 2008
will be another strong year for the steel industry with apparent steel use rising from 1,202 million
metric tonnes in 2007 to 1,282 million metric tonnes in 2008 i.e. by 6.7%. Further, the BRIC
(Brazil, Russia, India and China) countries will continue to lead the growth with an expected
increase in production by over 11% compared to 2007.

Situation in home economy and home economy trends


• Domestic Scenario
The Indian steel industry have entered into a new development stage from 2005-06, riding high
on the resurgent economy and rising demand for steel. Rapid rise in production has resulted in
India becoming the 5th largest producer of steel.

5
It has been estimated by certain major investment houses, such as Credit Suisse that, India’s
steel consumption will continue to grow at nearly 16% rate annually, till 2012, fuelled by demand
for construction projects worth US$ 1 trillion. The scope for raising the total consumption of steel
is huge, given that per capita steel consumption is only 40 kg – compared to 150 kg across the
world and 250 kg in China.
The National Steel Policy has envisaged steel production to reach 110 million tonnes by 2019-
20. However, based on the assessment of the current ongoing projects, both in green field and
brown field, Ministry of Steel has projected that the steel capacity in the county is likely to be
124.06 million tonnes by 2011-12. Further, based on the status of MOUs signed by the private
producers with the various State Governments, it is expected that India’s steel capacity would be
nearly 293 million tonne by 2020.

• Taxation specific to product/services


VAT is 4% on the products of steel
The plant which imports stainless steel slab for conversion into HRSS coil/CRSS coil/STRIPS
has asked the government to reduce duty on to 15% from the present 25% duty.
Custom duty on steel was brought down uniformly from 25 to 20 percent
Sales tax was withdrawn but special additional duty (sad) of 4% was imposed on all imports

• Interest and exchange rates4


Cash reserve ratio-5.5% Prime lending rate-12.75%
Statutory liquidity ratio-25% Bank rate-6%
1$=Rs48.53 1€=Rs66.02

A reduction in CRR infuses liquidity into the economy but is useful monetary tool only when
there is liquidity crunch and heavy demand for loans in the economy for productive purposes. In
the current scenario there is global economic recession so lowering of CRR from 8.5% to 5.5%
did not reduce the financial crisis. Also lowering the PLR rates encourages steel producers to avail
capital at low cost and increase their production. But this does not suffice that demand for finance
increases with reduction in key rates bank rates as the most important part for steel producers is
the demand and supply of steel in domestic and international market. The exchange rates play a
major role in EXIM trade. Any fluctuations in exchange rates directly affect the importers and
exporters. And at times when there is huge depreciations in rupee not only the importers suffer but
the exporters also have to export at a lower rate as their customers have latest knowledge about
exchange rates which gives them more bargaining power

 SOCIAL FACTORS:-

● Labor related issues:


Major events and influences5- Below mentioned are some of the initiatives introduced by Tata
Steel which were later incorporated by the Factory Act 1948.
1.8 hour working day
2. Establishment of welfare department
3. Leave with pay

6
• Life style trends-
The infrastructure sector comprises of roads, railways, airports & power. The Eleventh plan has
lined up massive investment in all the related sectors. As per the reports of the Indian Steel
Alliance, the projected investment towards the infrastructure sector during the Eleventh Plan is
likely to be Rs.20,27,000 crores. This is an increase of 180 percent over the Tenth Plan which will
ultimately lead to an increase in the demand of steel.

Steel construction is now identified with speed. Since India is gearing up for speedy
implementation with quality output, steel is the best alternative for fast track construction which in
long run could match global standards. As the construction sector is growing faster than the
country’s projected GDP growth, there exists a tremendous potential for development in related
areas.

The Indian automobile sector, which is the second fastest growing auto market after China, has
emerged as the prime demand driver of alloy steel. The sector which is experiencing growth and
high competition is likely to be one of the major drivers of steel consumption in the coming years.
Alloy and special steel are gaining more importance by the day in order to make vehicles lighter
and fuel efficient. Out of around 2.8 million tonnes per annum of the total capacity of alloy and
special steel, nearly 2 million tonnes per annum will be auto grade special steel, the forging sector
being one of the largest consumers.

• Media views-
Media highlights all the pros and cons of the industry. It is reactive of all actions done by the
industry. It not only praises the socio-corporate responsibilities and other ethical values followed
by the industry but it also highlights the darker side of the industry. All the environmental
damages caused by the industry attract harsh views from the media. In the current scenario media
has strongly opposed the darker side of the industry.

• Brand & technological image-


The industry is proud of contribution that steel makes to the modern society. It is indispensable in
the welfare of mankind. However, recent surveys indicate that most of the population is ignorant
of the contribution that steel makes to the society.

Figure 5: Image of Steel among different aspects of population6

7
● Consumer preference & opinion:
Customer’s preferences for steel are strongly in favor of the industry for the commodity of
necessity. They prefer steel over other products for the properties that steel possess. But also there
are continuous opinion from the NGOs about the environmental hazards caused by the steel
industry’s waste disposal method and a new era of eco-friendly customers is emerging who don’t
use products that harm mother nature in any way.

• Consumer buying pattern- Consumers of steel sector can be divided in two categories:
a) Business to business (b2b) - Typically the b2b customers purchase steel from large steel
producers in the country, for further processing. About 80% of the transactions are b 2 b
transactions. Customers included in this segment are the automobile sector, construction industry,
capital goods industry, etc.
b) Business to customer (b2c) - The end users who use steel in the finished form provided by the
company are important because the image of the product lies in their hands. The brand building of
the product is in customers hands which depend on the quality of products they receive.

• Ethical issues-
“Think ethical, think the Tata way”
This line aptly reflects the ethical culture that has been established in the industry by Tata Steel. In
an industry which has been criticized for exploiting labor as well as the natural environment, Tata
Steel has shown how and why the industry should be responsible towards all its stakeholders.

 TECHNOLOGICAL FACTORS:

 Competing technology development: With globalization and an increasing scale of


operations, technological self-reliance has become a necessity. In keeping with global ethics of
Intellectual Property, it has become necessary for steel companies to have their own resources
of Research and Development. Hence self-reliance in technology has become a virtual pre-
requisite to innovation and growth.

 Research funding A: India’s expenditure on Research and Development has been negligible
not only in absolute terms but also as a percentage of GNP at 0.86 percent. In the case of steel
industry, the ratio of expenditure on R&D as a percentage of turnover is only 0.26 percent. In
the five year Plan for steel sector, a new scheme named ‘Scheme for promotion of R&D in the
Iron & Steel Sector’ has been included with a budgetary provision of Rs. 118 crores. Steel
Technology Centre at IIT, Kharagpur to promote R&D in iron & steel sector was approved, at
a cost of Rs. 22.26 crores for 5 years.

 Replacement technology:
Technological developments in core industries like steel consume lot of resources so the
researchers try and invent technologies which would have a significant life span. So the
replacement technology is less. For instance, the first modern plant set up at Jamshedpur by
TISCO was setup at cost of Rs 10000 crore7

8
B
 Maturity of technology : R&D has not limited itself only towards improvement in
production process or capacity. It also aims at sustainable development and incorporates the
following factors:
a) Reducing the CO2 intensity of steel
b) Enabling transfer of technology to revamp and improve the energy efficiency of
outdated steel plants
c) Investing in breakthrough technologies for long-term solutions
d) Working with customers and industry partners to maximize the contribution of
new steels in reducing life cycle CO2 emissions, particularly in high impact
applications such as transport and construction.

Privatization of steel sector8


Prior to privatization policy of the government, attempts were made twice in 1971 and 1979 to
nationalize TISCO.

Privatization of steel sector started in 1991. The government of India, as a policy measure,
systematically reduced the role of the public sector in steel industry. It forced the SAIL
management to appoint McKinsey, a World Bank sponsored MNC consultancy firm, to suggest
restructuring of the organisation. Mckinsey recommended sale of Alloy Steel Plant Durgapur,
Salem Steel Plant and Visweshwarayya Iron and Steel Co. Ltd. It also recommended privatisation
of IISCO. It further advised SAIL to drastically reduce the manpower and increase the workload
on the workers.

But the central government merged IISCO with SAIL due to agitation of workers. It was only due
to the strong trade union movement in these plants that they were saved from privatisation and
sale. Salem Steel Plant developed a big political movement to oppose selling it to Jindals and
Tatas.

While undermining the public sector, the government of India encouraged Tatas, Mittals, Essar
and Jindals to develop and expand their capacity. While SAIL management had to work under
heavy restrictions by the bureaucrats and capricious ministers of steel, the private sector was
completely free to take decisions. Despite SAIL acquiring the status of a Navaratna company, lack
of autonomy prevented it from developing faster while the private sector received every
encouragement for increase in capacity.

 Disinvestment9

Tata Steel had taken over the Ferro-alloys plant in Bamnipal in Jaipur district, which was
considered as one of the first successful disinvestment. In September 1991, Tata Steel took over
the then "sick" unit for Rs. 156 crores from erstwhile OMC Alloys. The plant has now surpassed
its installed capacity of 50,000 TPA of charge chrome/ferro-chrome.

Tata Steel Ltd pursuant to the Definitive Agreement signed on 15th January 2007, has acquired
100 per cent of equity stake in Rawmet Industries Private Limited (Rawmet), a company having

9
its registered office at Kolkata, at an enterprise value of Rs 101 crores. This is the second 100 per
cent acquisition of Tata Steel Ltd in Orissa.

The new feather in the Tata Steel's cap is yet another step to further strength the hundred year's
relationship between the State and the Company.

 Export Policy10

 Duty on coking coal fully exempted.


 The customs duty on primary steel and ferro-alloys stainless steel has been reduced from 7.5%
to 5 %
 The duty on seconds and defectives of steel reduced from 20% to 10%.
 Export duty has been imposed on iron ores and concentrates at Rs 300 per tonne and on
chrome ore and concentrates at Rs 2,000 per tonne.

The present EXIM policy permits export of iron ore from Goa and Redi sector to all destinations
by the iron ore producers; irrespective of the iron content.

Some types of high-grade iron ore (Fe content above 64%) from specific areas like Bailadila in
Chhattisgarh are allowed to be exported with restrictions on quantity imposed primarily, with a
view to meet domestic demand on priority.

► Canalizing agency10:

 Kudremukh Iron Ore Company Limited (KIOCL) is the canalizing agency for its own products
since it is a 100% E.O.U. (export oriented unit).
 The export of iron ore with Fe content above 64% is canalized through Minerals and Metals
Trading Corporation Limited (MMTC).
 The Government has setup these agencies for the better development of trade.
 Export of Iron of Goa origin to China, Europe, Japan, South Korea and Taiwan (irrespective of
Fe content) and Export of ore from Redi region to all markets (irrespective of Fe content) is not
canalized.

Import Policy10
 Advance Licensing Scheme allows duty free import of raw materials for exports.

 Imports of seconds and defectives of steel are allowed only through three designated ports of
Mumbai, Calcutta and Chennai.

 Mandatory pre inspection certificate by a reputed international agency for every import
consignment of seconds and defectives.

 In the union Budget 2007-08 the import duty on seconds and defective has been further reduced
from 20% to 10%

10
 The trade policy has been liberalized and import and export of iron and steel is freely allowed.
There are no quantitative restrictions on import of iron and steel items. The only mechanism
regulating the imports is the tariff mechanism. Tariffs on various items of iron and steel have
drastically come down since 1991-92 levels and the government is committed to bring them down
to the international levels.

 Reduction in customs duty of melting scrap of iron or steel and Metallurgical coke from current
level of 5% to 2%

 Customs duty on stainless steel raw materials like ferro-nickel and Stainless steel scrap should be
reduced from 5% to 2%.

 Custom duty on iron or steel melting scrap cut from 5% to Nil.

 Reduction in customs duty of aluminum scrap has been reduced from 5% to Nil.

 Customs duty on steel melting and aluminum melting scrap reduced from 5% to 0%.

11
Type: Public Ltd (BSE: 500470)

Headquarters: Jamshedpur
Mumbai

Key people: Ratan Tata, Chairman


B.Muthuraman, Managing Director

Industry: Steel

Products: Hot and cold rolled coils sheets


Wire and rods
Construction bars
Pipes
Structural forging quality steel

Revenue: US$ 33 billion

Employees: 82,700(2007)

Parent: Tata Group

Website: www.tatasteel.com

12
TATA IRON AND STEEL COMPANY LIMITED

Tata Steel is the symbol of India’s industrial growth founded by Late Jamsetji Nusserwanji Tata in
1907 who ranks among the greatest visionaries of industrial enterprises all of time. Tata Group of
Companies is renowned all over the world for its ethical values and work culture. On 26th August,
2007 Tata Steel completed 100 glorious years of its presence in the global business arena.

The original name of Jamshedpur was Sakchi. In 1919, Sakchi was renamed as Jamshedpur in
tribute to Tata Steel's Founder Jamsetji Nusserwanji Tata. The plant at Jamshedpur is to attain
production capacity of 10 MTPA (million tonnes per annum) from the current 6.8 MTPA.

Tata Steel is the world's 5th largest steel company with an existing annual crude steel capacity of
30 million tonnes. Asia's first integrated steel plant and India's largest integrated private sector
steel company is now the world's 2nd most geographically diversified steel producer, with
operations in 26 countries and commercial presence in over 50 countries.

Competitive edge over others:


 One of the lowest cost producers in the world
 Self sufficiency in iron ore extraction
 Regarded as ethically sound company with healthy work culture

11
Figure-6 Current ownership pattern :

13
MERGERS & ACQUISITIONS12

Corus : Europe’s second largest steel maker with operations in the UK and mainland Europe
and over 40,000 employees worldwide. Its long and strip products cater to the construction,
automotive, packaging, engineering and other markets worldwide. Corus is implementing
major investments at its plants at IJmuiden, in the Netherlands and at Scunthorpe in the UK as
part of its drive to strengthen product differentiation, improve operational efficiency and
reinforce existing competitive position, particularly in the construction and automotive sectors,
including the development of new advanced high strength steels.

Tinplate Company of India Limited (TCIL) : With a market share of over 35%, it is the
industry leader in India. It has the capability to supply all tinning line products including
electrolytic tinplate / tin-free steel and cold-rolled products.

Tata Ryerson Limited (TRYL) : TRYL Is in the business of steel processing and distribution.
It offers hot and cold rolled flat steel products in customised sizes and quantities through
processing services and materials management services.

Tata Pigments Limited : TPL's range of products includes oxides of iron, dry cement paint,
exterior emulsion paint and distemper. Its products are used in paints, emulsion, cement floors,
plastic etc.

Mjunction services limited : mjunction, operating at the cutting edge of Information


Technology, is a 50:50 venture of SAIL and Tata Steel. It is India's largest eCommerce
company and the world's largest eMarketplace for steel. mjunction offers a wide range of
selling, sourcing and knowledge services that empower businesses with greater process
efficiencies.

Tata BlueScope Steel Limited : A joint venture with BlueScope Steel Limited, Australia, Tata
BlueScope Steel Limited offers a comprehensive range of branded steel products for building
and construction applications. The Company is constructing a state-of-the-art metallic coating
and painting facility at Jamshedpur.

NatSteel Holdings (NSH) : A leading supplier of premium steel products for the construction
industry. NatSteel Holdings became a 100% subsidiary of Tata Steel in February 2004. NSH
produces about 2 MT of steel products annually across its regional operations in seven
countries.

Tata Steel Thailand : The company is the dominant steel producer in Thailand. The company
has the capacity to produce 1.7 million tonnes of steel for the construction industry per year.

14
Date Major happenings13
20 August 1907 Tata Iron and Steel Company was registered, shares
were issued to investors.
Feb, 1912 The 1st ingot of steel was rolled out
1928 Netaji Subhash Chandra Bose (then President of the
Jamshedpur Labor Association) visited Jamshedpur
and a historic agreement was signed between him and
Sir N B Saklatvala, Chairman, Tata Steel
1934 Profit-sharing bonus was granted for the 1st time in
India
1980 1st Social Audit conducted by Tata Steel
23rd March 1982 Tata Steel entered a new era of steel making with the
commissioning of the 1.1. Million tonne per annum
L.D. (Basic Oxygen Furnace) Shop. At that time, Tata
Steel was the first institutions in India to have gone
for total computerization as part of a modernizations
process
1991 Lifeline Express, the world’s first hospital-on-wheels
sponsored by Tata Steel was started
1994-95 Tata Steel became the First Steel Plant in India to be
ISO - 14001 Certified.
2000 Tata Steel launched the ''Green Millennium'' wherein
1.5 million trees were planted by the company across
all its locations.
2005 Tata steel ranked as No.6 in Indian MAKE (Most
Admired Knowledge Enterprises) survey.
17th Nat steel Singapore base company merger with Tata
February,2005 Steel
2006 To boost the economy of South Africa and also add
significantly to the Indian economy, Tata Steel
commenced the work on Ferro Chrome Plant.
2nd April 2007 Tata Steel acquired Corus Europe’s 2nd largest steel
producer at US$ 12 Billion, which made Tata Steel
the sixth largest steel producer globally and the
second-most geographically diversified steel producer
in the world
2007 Tata Steel entered into an agreement to acquire
controlling equity stake in two rolling mills located in
Haiphong, Vietnam. Plant in Vietnam.
21 July 2008 Tata Steel was ranked 231 in the Fortune 500 list.

15
Recent Awards Received14:

 May 07, 2008: National safety awards for Tata Steel’s West Bokaro and Jharia
Division
 August 28, 2008: Prime Minister’s Shram Awards for Tata Steel employees

 August 14, 2008: Tata Steel Wins Think Odisha Leadership Award for 100 years of
Service to the Nation

 February 22, 2008: Amity Corporate Excellence Award

 December 17, 2007: National Energy Conservation Award

 March 14, 2007: Award for Corporate Social Responsibility in Public Health

 February 22, 2007:Genentech Safety Gold Award

 December 06, 2006:Mother Teresa Award for Corporate Citizen

 October 03, 2006: Tata Steel ranked no.1 by MAKE Survey

 March 31, 2006:Tata Steel ranked as World’s Best Steel Maker

Media Views:

 Tata Steel awarded as Company of the Year 2007-08C

 Brand Power Rating D


Tata Steel rated AA+, the highest grade awarded this year

 Brand Finance India’s Top 50 most valuable (Company) Brands


Tata Steel ranked 14, much ahead of JSW Steel Ltd. At 42nd place D

And the view that matters a lot to the company


The view of stakeholders F:

16
MICHAEL POTTER’S FIVE FORCES MODEL FOR TATA STEEL
The strongest competitive forces determine profitability of an industry & so are of greatest
importance in strategy formulation. Even a company with a strong position in an industry
unthreatened by potential entrants will earn low returns if it faces a superior or a lower-cost
substitute product. Different forces take on prominence, of course, in shaping competition in each
industry. Every industry has an underlying structure or a set of fundamentals economic &
technical characteristics, that gives rise to these competitive forces. How these forces shape
strategy? Awareness of these forces can help a company stake out a position in the industry that is
less vulnerable to attack. The collective strength of these forces determines the ultimate profit
potential of an industry.

MICHAEL POTTER’S FIVE FORCES MODEL

THE FORCES THAT ACT ON BUSINESS ARE BROADLY CLASSIFIED AS:

 BARRIERS TO ENTRY
 COMPETITIVE RIVALRY
 BUYERS & THEIR BARGAINING POWER
 SUPPLIERS & THEIR BARGAINING POWER
 THREAT OF SUBSTITUTES

 BARRIERS TO ENTRY: New Entrants to an industry bring new capacity, the desire to
gain market share & often substantial resources. The seriousness of threat depends on the
reaction from the existing competitors that entrants can expect.

There are six barriers to entry:


E
 Government policy : - The government can limit or even foreclose entry to industries with
such controls as license requirements & limits on access to raw materials. The Tamil Nadu

17
government has agreed to help Tata Steel producers nearly 10,000 acres for its Rs 25-billion
titanium dioxide project in Tuticorin district.

 Economies of scale: The economies of scale deter entry by forcing the aspirant either to come
in on a large scale or to accept a cost disadvantage. Economies of scale are the biggest hurdle in
distribution, utilization of the sales force, financing, & nearly any other part of business. The
success of Tata Steel rests on Economies of Scale achieved. Economies of scale through a
strategic tie-ups, cost production techniques, mergers & acquisitions in India and abroad.

 Favorable positioning: Tata Steel is the biggest domestic player in the sector. It has the dual
advantage of being one of the lowest cost producers in the world and it has its presence in over 50
countries.

 Brand loyalty: Tata Steel produces superior quality steel and is sold at premium price. Since
the company has the reputation of delivering trusted quality products the consumers are loyal to
the company as they know that quality always comes at a cost.
(1)
 Capital requirements : The initial investments required to establish a steel company runs
into crores of rupees. Also being a core sector the existing major players may create hurdles for
any company which is newly established to expand on a large scale. And to set up a plant of 700
metric tonnes/annum requires one year time and estimated cost of Rs 30 crores.

 Competitive rivalry:
Figure-3
No. of firms and their share:
6 MAJOR PRODUCERS ACCOUNT FOR 66% OF
TOTAL FINISHED PRODUCTION

ISPAT 4%
12%

SAIL
38%
JSW
Others 12.3 FLAT 13%

TATA
STEEL
ISPAT 2.1 ESSAR 18%
15%
JSW 2.2
ESSAR 2.6 SAIL
TATA
15%
RINL 3.0 STEEL
8%

TSL 4.6
LONG
OTHERS RINL
61% 16%
SAIL +
9.2
IISCO

All fig in million tonnes


FLAT PRODUCT IS MORE CONSOLIDATED WHEREAS
17
LONG PRODUCT IS HIGHLY FRAGMENTED.
Source : JPC, Team Analysis

18
15
 State of growth of industry : It is believed that by 2016, India is going to be the
second largest producer of steel and its annual production is going to be around 137 MT.
Combined with huge production, the exports of steel has also increased to 6.26 %. During the
last 3 years the consumption of steel has also grown by 12.5%.

 Indivisibility of capital augmentation: Steel is a core sector and the government treats
it as high priority industry. The production has to be done on a large scale which requires heavy
investment and risk taking capacity. Hence production has to be done only on a large scale with
heavy fixed investment.

 Product standardization: Steel is a standard product hence much variation is not seen in
the steel products. As Tata Steel produces steel from high quality raw material which gives the
company a quality edge over others as some companies produce steel by recycling scrap
materials.

 Exit barriers: Steel industry is an oligopoly market so there are no exit barriers only
consideration for the leaving company is the amount recovered from its liquidation.

 BUYERS AND THEIR BARGAINING POWER:

 Volume of purchases and its total share in sales:

 Importance to buyer: The buyers of Tata Steel use the products of Tata Steel as raw materials
in their respective products. Also steel does not have any close and suitable substitute which
makes more important to the buyers.

 Standardization of product in today’s globalised world: All the companies are looking to
standardize their product so that they are globally accepted and they can reap the benefits of
globalization. This also helps them in reducing cost and achieve economies of scale

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 Potential backward integration by buyers: There are less chances of backward integration by
buyers as it is not easy for them to acquire all the financial, technical and human resources
needed for steel production.

 Extend of buyers information: As the buyers are very much aware of rates at which all the
major producers sell their steel products so their bargaining power automatically has increased.

 Suppliers and their bargaining power:

 Concentration and domination of supplier: Steel has major three input raw materials which
include iron ore, coking coke and coal. Tata Steel has its own collieries for iron-ore and coal
extraction but best quality of coal is found in Australia which the company imports and coke is
procured indigenously. Also the company has made overseas acquisitions to achieve self reliance
in raw materials.

Table 1: Top five suppliers of Tata Steel(2005-06)16:

Suppliers (%) of Total Purchases


Tata International (44.68%)

Tata Refractories (3.07%)

Tata (UAE) FZE (2.51%)

ITW India Ltd (2.14%)

Tata South East Asia (1.85%)

 Importance of product to producers: The raw materials needed for production are found in
nature and which makes it mandatory for the company to use them in production for the
characteristics they possess and they cannot be replaced by other materials.

Figure 4: Raw material consumption17

20
 Switching costs of suppliers: The companies are adopting the policy of acquiring the mines from
where extraction of raw materials is done in order to have a stock of the essential inputs for
production as the resources are limited. So now the producers are doing backward integration
instead of switching the suppliers.

 Potentials of forward integration by suppliers: Just as in case of buyers the suppliers stay away
from forward integration as most of them are already steel producers and the rest do not try to do
it as there are many risks associated to start the business and survive in today’s competitive global
market

 Threat from substitutes:


There is no close of Iron & Steel because of its strength & availability as well as the cost factor.
Wood, aluminium, copper and plastic are alternatives available still they are unable to fully
replace steel. The picture shows importance of steel from the smallest needle to the longest bridge

Future plans of Tata Steel18:

 With global steel demand expected to touch 1,000 million tonnes in the next 25 years at an
annual growth rate of around 3-4 per cent, Tata Steel has firmed up plans to augment its steel
making capacity to 33-34 MTPA by 2015 at an estimated investment of Rs 100,000 crores.
 The capacity of the existing plant at Jamshedpur would be augmented from the present 5 mtpa
to 10 mtpa at an investment of Rs 11,000 crores.
 Besides, a 12-mtpa greenfield integrated steel plant would be set up in the Manoharpur or
Chandil area of Jharkhand at an estimated investment of Rs 42,000 crores.
 Two other greenfield steel plants of 6 mtpa and 5 MTPA capacity would be set up at Orissa
and Chhattisgarh, respectively.
 These investments would be funded from the company's internal resources and debt.
 The Jharkhand Government has committed to make available iron ore reserves for meeting the
company's raw material requirements.
 Tata Steel plans to acquire a 2 MTPA steel plant in South East Asia.
 Tata Steel has also firmed up plans to set up a 50:50 joint venture with BlueScope of Australia
for providing total construction solutions. A 250 TPA colour coated sheets manufacturing
facility would be set up at Jamshedpur. The total investment in the proposed joint venture is
estimated to be Rs 1,500 crore.
 The steel major has also been going ahead with its proposed titanium project that would be
21
located at Tuticorin in Tamil Nadu.

Quality circles:

Tata Steel was one of the first to adopt the Tata Business Excellence Model (TBEM). It helped to
detail the business processes, benchmark with the best and enhance them. In the last few years the
company has adopted several other initiatives such as TPM and Six Sigma. And the company is
now in the process of bringing improvement initiatives under a single umbrella of Total Quality
Management (TQM) to enthuse reach newer heights of excellence19.

Most of the units of Tata Steel are certified to ISO-14001 and OHSAS-18001. Units, which cater
to the requirements of external customers like Finishing Mills are certified to ISO-9001-2000 and
other departments/sections, (upstream production & service units) which have internal customer
focus, are certified to Tata Steel Standard TS-13001, which is equivalent to ISO-9001. The units,
which cater to the Auto industry requirements e.g. Flat Products and Bearings, are certified to TS-
16949. In addition, the Steel Works and Sukinda Mines are certified to SA-800020.

Tata Steel has its own Quality Assurance department with testing facilities that include chemical,
physical and non-destructive testing as well as a metrology laboratory. It also has ultrasonic, X-
ray, Gamma Ray, Die Penetrant and Magnetic Particle testing facilities. Besides, Growth Shop
constantly pursues on the principles of Total Productive Maintenance (TPM) & Total Quality
Management (TQM) that has the satisfaction of the customer as its prime focus.

Apart from quality circles, value engineering and quality improvement projects, 'Total Operating
Performance' (TOP) with the help of McKinsey was also done which reduced the cost of
production considerably21.

International relations22:
Bangladesh is one of the largest export markets for Indian trade. The bilateral trade between the
two nations is carried out as per guidelines given in the Bangladesh Trade Agreement which
provides beneficial arrangement for the use of waterways, railways and roadways passage of
goods between two places in one country through the territory of the other. India exports primary
and semi finished iron and steel to it.

On 6 June 1997, a sub-regional grouping was formed in Bangkok and given the name
BIS-TEC (Bangladesh, India, Sri Lanka, Thailand Economic Cooperation). Myanmar joined the
organization as a full member at a Special Ministerial Meeting held in Bangkok on 22 December
1997, upon which the name of the grouping was changed to BIMST-EC.
BIMSTEC provides a unique link between South Asia and Southeast Asia bringing together 1.3
billion people - 21 percent of the world population. A study shows the potential of US$ 43 to 59
billion trade creation under BIMSTEC FTA.

BIMSTEC covers 13 Priority Sectors lead by member countries including Iron and Steel.

22
India is in talks with ASEAN to become its member as China has already started its trade with
ASEAN countries and if India lags behind a major share of steel market will be in hands of China
which will hamper the Indian steel producers23.

SOCIAL AUDITF:

 Meaning:
Social audit is a tool for evaluating how satisfactorily a company has discharged its social
responsibilities. It enables the public as well as company to evaluate the social performance of the
company.

 Objective of social audit of Tata Steel :


Social responsiveness became integral to organizational objectives of Tata Steel formally
incorporated its commitment to the stakeholder concerns, including those of the nation, and
environment.

In order to objectively and effectively assess its corporate social responsibility in terms of the
impact of its activities on stakeholders, Tata Steel conducts a Social Audit of the organization
every ten years, carried out by an Audit Panel consisting of members, independent of, and
unconnected with, the Company, selected by the Board.

 Social audit conducted by Tata Steel till the year 2008, three times
• 1st Social Audit (1980)
• 2nd Social Audit (1991)
• 3rd Social Audit (2002-03)

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Social ResponsibilityF:

Tata Steel was the pioneer company to introduce the concept of social responsibility in India. Till
today no company is able to achieve the heights in India in serving the society as Tata Steel has
done.

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Table 2: Organizations under Tata Group for social welfare24

ROTARY CLUBS OF JAMSHEDPUR

Lions Clubs of Jamshedpur


Artificial Limb Fitting Centre
Arogya Bhawan
Jamshedpur Sports Association
Tata Steel Zoological Society (TSZS)
Tata Steel Rural Development Society (TSRDS)
Tribal Cultural Society (TCS)
RD Tata Technical Institute

Initiatives on HIV & AIDS:


Initiatives on HIV/AIDS are integrated into the ongoing social and welfare programs for the
38,182 employees at the workplace at all locations, as well as the community residing in and
around Jamshedpur. Tata Steel has a very strong culture of social responsibility, which is imbibed
and practiced by employees and the citizens of Jamshedpur, resulting in a large army of social
volunteers and social entrepreneurs.

Ensuring human rights:


Tata Steel has five core values – Trusteeship, Integrity, Respect of Individual, Credibility and
Excellence. Based on these values, the Tata Code of Conduct has been created as given in
Annexure II. Clause 4 of the Code of Conduct commits Tata Group to be an equal opportunity
employer where discrimination of employees based on caste, religion, color etc. should not be
done. This clause also emphasizes that the work place should be free of sexual harassment.

No child labor:
As per the Factory Act 1948, the minimum age required for employment is 18. Tata Steel engages
no child labor

No forced & compulsory labor:


There is no forced and compulsory labor in Tata Steel. The Grievance Redressal Committee and
Ethics Counsellor adequately monitor violations of this requirement

Environmental steps:
Tata Steel has fulfilled its responsibility towards all stakeholders and the fact is that at Tata Steel
environment is also a stakeholder. The tables & figures below are satisfactory to show the
consciousness and dedication of Tata Steel for environment.

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Table 2: Tree plantation by Tata Steel25

Figure 5: Carbon - di- oxide emissions from Tata Steel Works25

Figure 6: Expenses to reduce pollution25

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Bibliography:
Internet web addresses

1Source:http://www.researchandmarkets.com/reports/2388/Indian_iron_and_steel_industry.pdf
2 Source:http://www.worldwars.com/gallery/military_tanks_of_war.html
3 Source:http://www.slideshare.net/Estragon/economic_growth_india.html
4 Source:http://www.rbi.org
5 Source: http://www.tatasteel.com/social_responsibility/first_by_tata.html
6 Source: http://www.slideshare.net/Estragon/perception-of-the-steel-industry.ppt
7 Source: http://www.domain-b.com/companies/companies_t/tata_steel/20070131_hundred_years.htm
8 Source:http://stee.nic.in/government_policies/199091/privitization_steel/tata_steel.html
9 Source:http://stee.nic.in/government_policies/199091/disinvestment_public_steel_sector.html
10 Source:http://freemanstrikes.blogspot.com/2008/03/analysis-of-union-budget-2008-09.html
11 Source:http://www.hemresearch.com/Indian_companies/steel_companies.asp
12 Source:http://tatasteel.com/mergers_acquisitons/recent_mergers.html
13 Source:http://www.tatasteel.com/newsroom/award-national-safety.asp
14 Source:http://www.tatasteel.com/newsroom/awards.asp
15 Source:http://steel.nic.in/Annual20%Report%20/English
16 Source: http://tatasteel.com/hindi07/corporatesustainability/sustainability05-06/page-037.htm
17 Source: http://tatasteel.com/hindi07/corporatesustainability/sustainability05-06/page-044.htm
18 Source:http://www.tatasteel.com/newsroom/future_plans/expansion.asp
19 Source:http://www.domainb.com/companies/companies_t/tata_steel/20070131_hundred_years.htm
20 Source:http://tatasteel.com/hindi07/corporatesustainability/sustainability05-06/page-033.htm
21 Source: http://www.tatasteel.com/growthshop/quality-assurance.asp
22 Source:http://www.infodriveindia.com/Exim/Guides/How-To-Export/Ch_20_Export_To_SAARC.aspx
23 Source:http://www.commerce.gov.mm/eng/dot/ftas.html
24 Source: http://tatasteel.com/hindi07/corporatesustainability/sustainability05-06/page-038.htm
25 Source: http://tatasteel.com/hindi07/corporatesustainability/sustainability05-06.htm

Reports & Magazines:

A Source: Annual Report (2007-08) of steel


B Source: 2008 Sustainability Report of the World Steel Industry
C Source: The Economic Times Ahmedabad Monday 29 September 2008
D Source: The Economic Times Ahmedabad Tuesday 2 September 2008
E Source: Facts For You, October 2008
F Source: 3rd Social Audit of Tata Steel for 2002-2003

Telephonic talk :

(1)Source: A talk with Mr. Jitendra Agarwal an employee of Tata Steel, Mumbai

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