Grinding Cost Calculation - Summary: Annual Production Quantity Annual Consumption - Quantity
Grinding Cost Calculation - Summary: Annual Production Quantity Annual Consumption - Quantity
Grinding Cost Calculation - Summary: Annual Production Quantity Annual Consumption - Quantity
Unit Price
Grinding wheel
Dresser
Coolant
Operation :
SL.No. EXISTING
1 WHEEL SIZE
2 WHEEL GRADING
3 WHEEL PRICE .
4 WHEEL LIFE ( NO.OF PARTS )
5 WHEEL COST / PART #DIV/0!
6 PRODUCTION /SHIFT. ( NO. OF PARTS )
7 PRODUCTION / ANNUM. ( NO OF PARTS) 0
8 WHEEL CONS. / ANNUM #DIV/0!
9 WHEEL COST / ANNUM ( RS. ) #DIV/0!
10 DRESSING FREQUENCY
12 TIME TAKEN / DRESS ( SEC )
13 NO. OF DRESSINGS/ANNUM #DIV/0!
14 TOTAL DRESSING TIME / ANNUM ( HOUR ) #DIV/0!
15 WHEEL CHANGE OVER TIME (MIN)
16 WHEEL CHANGE OVER TIME / ANNUM ( HR. ) #DIV/0!
17 M/C UTILIZATION COST/ HOUR *
18 DRESSING DOWNTIME COST/ANNUM #DIV/0!
19 WHEEL CHANGE COST/ANNUM #DIV/0!
20 TOTAL INDIRECT COST / ANNUM ] #DIV/0!
22 WHEEL COST/PART #DIV/0!
23 WHEEL CHANGE COST/PART #DIV/0!
24 DRESSING DOWN TIME COST/PART #DIV/0!
25 DRESSER LIFE-NO OF COMPONENTS
26 DRESSER PRICE
27 DRESSER COST / PART #DIV/0!
28 TOTAL DRESSER COST/ANNUM #DIV/0!
28 CONSUMPTION OF COOLANT - NO OF SHIFTS
29 CONSUMPTION OF COOLANT - NO OF LITERS
30 COOLANT LIFE - NO OF COMPONENETS 0.000
31 COOLANT PRICE PER LITER
32 COOLANT COST/PART #DIV/0!
33 TOTAL COOLANT COST/ANNUM #DIV/0!
34 TOTAL GRINDING COST / PART / OPERATION #DIV/0!
SAVINGS
Direct Cost
1 GRINDING WHEELS #DIV/0!
2 DRESSER #DIV/0!
3 COOLANT #DIV/0!
Indirect Cost
4 WHEEL CHANGE #DIV/0!
5 DRESSING DOWNTIME #DIV/0!
6 TOTAL SAVINGS/ANNUM ( Direct+Indirect ) #DIV/0!
Note:
Enter the value as per the Industrial Engineering Norms
tion
New
#DIV/0!
0
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#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
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0.000
#DIV/0!
#DIV/0!
#DIV/0!
Steps involved in grinding cost reduction