CABLE SIZING CALCULATION

SHEET 1 OF 3
AYFY

VOLTAGE 415
ALL. DROP 5%
VOLT DROP 20.75

CABLE SIZE 25 35 50 70 95 120 185 300

CURRENT
96 117 142 179 221 257 337 455
RATING
R in W/Km (DC) 1.2 0.868 0.641 0.443 0.32 0.253 0.164 0.1
R in W/Km (AC) 1.540 1.110 0.820 0.567 0.410 0.325 0.211 0.130
X in W/Km (DC) NEGLECTED
X in W/Km (AC) 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
DERATING 0.7 0.7 0.7 0.7 0.7 0.8 0.7 0.7
AMPACITY
67 82 99 125 155 206 236 637
REQD
RUNS 1 1 1 1 1 1 1 2
MOTOR PARAMETERS MAX. LENGTH UPTO WHICH THE CABLE CAN BE USED
kW cosf h IFLC
0.37 0.80 0.75 630.00 0 0 0 0 0 0 0 366
0.50 0.80 0.75 189.00 0 0 0 0 0 244 376 1219
0.75 0.80 0.75 173.00 0 0 0 0 0 266 410 1332
1.10 0.80 0.75 216.00 0 0 0 0 0 0 329 1067
2.50 0.85 0.80 125.00 0 0 0 199 275 347 534 1735
3.70 0.85 0.80 111.00 0 0 0 224 310 391 602 1954
4.50 0.85 0.80 100.00 0 0 0 249 344 434 668 2168
5.50 0.85 0.80 310.00 0 0 0 0 0 0 0 699
7.50 0.85 0.80 145.00 0 0 0 0 237 299 461 1495
11.00 0.85 0.80 134.00 0 0 0 0 257 324 498 1618
15.00 0.85 0.85 200.00 0 0 0 0 0 217 334 1084
18.50 0.85 0.85 225.00 0 0 0 0 0 0 297 964
22.00 0.85 0.85 400.00 0 0 0 0 0 0 0 542
37.00 0.85 0.85 70.00 0 181 246 355 491 620 954 3098
45.00 0.85 0.85 86.65 0 0 198 287 397 500 771 2502
55.00 0.85 0.85 105.91 0 0 0 235 325 409 631 2047
75.00 0.85 0.85 144.42 0 0 0 0 238 300 463 1501
90.00 0.85 0.85 173.30 0 0 0 0 0 250 385 1251
110.00 0.85 0.85 211.82 0 0 0 0 0 0 315 1024
132.00 0.85 0.85 254.18 0 0 0 0 0 0 0 853
150.00 0.85 0.85 288.84 0 0 0 0 0 0 0 751
160.00 0.85 0.85 308.10 0 0 0 0 0 0 0 704

NRS Confidential
 CABLE SIZING CALCULATION
CHEMTEX SHEET 2 OF 3
(COPPER)

VOLTAGE 230
ALL. DROP 3%
VOLT DROP 6.9

CABLE SIZE 2.5 4 6 10 16 25 35 50 70 95 120 150 185

CURRENT
24 30 55 75 95 130 150 195 225 260 290 350 380
RATING
R in W/Km (DC) 7.41 4.61 3.08 1.83 1.15 0.727 0.524 0.387 0.268 0.193 0.153 0.124 0.0991
R in W/Km (AC) 8.870 5.532 3.696 2.196 1.380 0.872 0.629 0.464 0.322 0.232 0.184 0.149 0.119
X in W/Km (DC) NEGLECTED
X in W/Km (AC) 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
DERATING 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
AMPACITY
17 21 39 53 67 91 105 137 158 182 203 245 266
REQD
RUNS 1 1 1 1 1 1 1 1 1 1 1 1 1
MOTOR PARAMETERS MAX. LENGTH UPTO WHICH THE CABLE CAN BE USED
kW cosf h IFLC
0.37 0.90 1.00 6.00 72 115 173 291 463 732 1016 1376 1987 2759 3480 4294 5372
0.50 0.80 0.75 10.00 49 78 117 196 313 494 686 929 1341 1862 2349 2898 3626
0.75 0.80 0.75 32.00 0 0 36 61 98 154 214 290 419 582 734 906 1133
1.10 0.80 0.75 7.97 61 98 146 246 392 620 860 1165 1682 2336 2947 3636 4549
20.00 0.85 0.80 127.88 0 0 0 0 0 0 0 68 99 137 173 213 267
3.70 0.85 0.80 23.66 0 0 46 78 124 197 273 369 533 741 934 1153 1443
4.50 0.85 0.80 28.77 0 0 38 64 102 162 224 304 439 609 768 948 1186
5.50 0.85 0.80 35.17 0 0 31 53 84 132 184 249 359 498 629 776 971
7.50 0.85 0.80 47.95 0 0 0 39 61 97 135 182 263 365 461 569 712
11.00 0.85 0.80 70.33 0 0 0 0 0 66 92 124 179 249 314 388 485
15.00 0.85 0.85 90.27 0 0 0 0 0 52 72 97 140 194 245 302 378
18.50 0.85 0.85 111.33 0 0 0 0 0 0 0 79 113 157 199 245 307
22.00 0.85 0.85 132.39 0 0 0 0 0 0 0 66 95 132 167 206 258
37.00 0.85 0.85 222.66 0 0 0 0 0 0 0 0 0 0 0 123 153
45.00 0.85 0.85 270.80 0 0 0 0 0 0 0 0 0 0 0 0 0
55.00 0.85 0.85 330.98 0 0 0 0 0 0 0 0 0 0 0 0 0
75.00 0.85 0.85 451.33 0 0 0 0 0 0 0 0 0 0 0 0 0
90.00 0.85 0.85 541.60 0 0 0 0 0 0 0 0 0 0 0 0 0
110.00 0.85 0.85 661.95 0 0 0 0 0 0 0 0 0 0 0 0 0
132.00 0.85 0.85 794.34 0 0 0 0 0 0 0 0 0 0 0 0 0
150.00 0.85 0.85 902.66 0 0 0 0 0 0 0 0 0 0 0 0 0
160.00 0.85 0.85 962.84 0 0 0 0 0 0 0 0 0 0 0 0 0

Cu-run (1 Ph) 50145904.xls

 CABLE SIZING CALCULATION
SHEET 3 OF 3
AYFY

VOLTAGE 415
ALL. DROP 6%
VOLT DROP 24.9

CABLE SIZE 2.5 4 6 10 16 25 35 50 70 95 120 185 400

CURRENT
21 28 30 39 50 63 77 95 115 213 242 464 410
RATING
R in W/Km (DC) 7.41 4.61 3.08 1.83 1.15 0.727 0.524 0.387 0.268 0.193 0.153 0.0837 0.081
R in W/Km (AC) 8.892 5.532 3.696 2.196 1.380 0.872 0.629 0.464 0.322 0.232 0.184 1.340 1.430
X in W/Km (DC) NEGLECTED
X in W/Km (AC) 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
DERATING 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
AMPACITY
17 22 24 31 40 50 62 76 92 170 194 371 328
REQD
RUNS 1 1 1 1 1 1 1 1 1 1 1 1 1
MOTOR PARAMETERS MAX. LENGTH UPTO WHICH THE CABLE CAN BE USED
kW cosf h IFLC
0.37 0.80 0.75 4000.00 0 0 0 0 0 0 0 0 0 0 0 0 0
0.50 0.80 0.75 1.16 1743 2802 4194 7058 11232 17767 24651 33377 48197 66927 84424 11567 10839
0.75 0.80 0.75 1.74 1162 1868 2796 4706 7488 11845 16434 22251 32132 44618 56283 7712 7226
1.10 0.80 0.75 2.55 792 1274 1906 3208 5105 8076 11205 15171 21908 30421 38375 5258 4927
2.50 0.85 0.80 5.11 372 598 895 1506 2396 3790 5259 7120 10282 14278 18010 2468 2312
3.70 0.85 0.80 7.57 251 404 605 1017 1619 2561 3553 4811 6947 9647 12169 1667 1562
4.50 0.85 0.80 9.21 207 332 497 837 1331 2106 2922 3956 5712 7932 10006 1371 1285
5.50 0.85 0.80 11.25 169 272 407 684 1089 1723 2390 3237 4674 6490 8187 1122 1051
7.50 0.85 0.80 15.34 124 199 298 502 799 1263 1753 2373 3427 4759 6003 823 771
11.00 0.85 0.80 22.51 0 0 203 342 545 861 1195 1618 2337 3245 4093 561 526
15.00 0.85 0.85 28.88 0 0 0 267 424 671 931 1261 1821 2528 3189 437 409
18.50 0.85 0.85 35.62 0 0 0 0 344 544 755 1022 1476 2050 2586 354 332
22.00 0.85 0.85 42.36 0 0 0 0 0 458 635 860 1241 1724 2175 298 279
37.00 0.85 0.85 70.00 0 0 0 0 0 0 0 520 751 1043 1316 180 169
45.00 0.85 0.85 86.65 0 0 0 0 0 0 0 0 607 843 1063 146 136
55.00 0.85 0.85 105.91 0 0 0 0 0 0 0 0 0 690 870 119 112
75.00 0.85 0.85 144.42 0 0 0 0 0 0 0 0 0 506 638 87 82
90.00 0.85 0.85 173.30 0 0 0 0 0 0 0 0 0 0 532 73 68
110.00 0.85 0.85 211.82 0 0 0 0 0 0 0 0 0 0 0 60 56
132.00 0.85 0.85 254.18 0 0 0 0 0 0 0 0 0 0 0 50 47
150.00 0.85 0.85 288.84 0 0 0 0 0 0 0 0 0 0 0 44 41
160.00 0.85 0.85 308.10 0 0 0 0 0 0 0 0 0 0 0 41 38

NRS Confidential