Yamaha RXZ CATALYZER Second Model Owner Manual
Yamaha RXZ CATALYZER Second Model Owner Manual
Yamaha RXZ CATALYZER Second Model Owner Manual
1D5PV-440E1
( )
RX-Z
PARTS CATALOGUE
©2004 by Yamaha Motor Co., Ltd.
1st edition, October 2004
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are 6. The asterisk (*) before a reference number indicates modified items after the first edition.
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.
2. Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size
5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.
FOREWORD
7. Applicable Serial No. 9. Applicable Starting Serial No.
Frame Serial No. Engine Serial No. Frame Serial No.
5PV2
PART NO. DESCRIPTION REMARKS
NO.
1 55K–11111–10 HEAD, CYLINDER 1 1
2 463–11127–02 ABSORBER 3 6
3 55K–11161–00 ABSORBER 1 2
4 55K–11127–00 ABSORBER 3 2
5 4Y2–11129–00 ABSORBER 5 2
10 5PV–11311–00 CYLINDER 1 1
11 55K–1131E–00 HOLDER 1 4
12 55K–1131M–10 COVER 2
13 55K–11326–00 SEAT 2
15 4X8–11162–00 ABSORBER 2 4
16 30X–11127–00 ABSORBER 3 2
21 90179–08299 NUT 4
1
FIG. 2 CRANKSHAFT & PISTON
REF.
5PV2
PART NO. DESCRIPTION REMARKS
NO.
1 55K–11400–01 CRANKSHAFT ASSY 1
2 55K–11412–01 .CRANK 1 1
3 55K–11422–00 .CRANK 2 1
6 90209–22257 .WASHER 2
7 93310–522J0 .BEARING 1
10 93310–216J2 BEARING 1
12 93450–17044 CIRCLIP 2
13 93306–20529 BEARING 1
14 93306–30421 BEARING 1
17 90387–207F3 COLLAR 1
2
FIG. 2 CRANKSHAFT & PISTON
REF.
5PV2
PART NO. DESCRIPTION REMARKS
NO.
20 10V–11536–01 GEAR, DRIVE (43T) 1
21 55K–11454–00 WEIGHT 1 1
22 93306–20216 BEARING 1
23 93306–20313 BEARING 1
27 90170–12337 NUT 1
3
FIG. 3 OIL PUMP
REF.
5PV2
PART NO. DESCRIPTION REMARKS
NO.
1 55K–13101–02 OIL PUMP ASSY 1
2 90430–04004 .GASKET 1
7 95301–05600 .NUT 1
9 90468–02033 .CLIP 1
19 93430–08007 CIRCLIP 2
20 363–13133–01 CLIP 1
21 93210–07100 O-RING 1
22 90468–08086 CLIP 1
23 90468–15020 CLIP 1
4
FIG. 3 OIL PUMP
REF.
5PV2
PART NO. DESCRIPTION REMARKS
NO.
26 90467–08075 CLIP 1
5
FIG. 4 INTAKE
REF.
5PV2
PART NO. DESCRIPTION REMARKS
NO.
1 3BS–13610–00 REED VALVE ASSY 1
9 3XL–13575–00 BAND 1
15 90467–20050 CLIP 3
20 3XL–E4476–00 SEAL 1
24 29N–14437–00 DUCT 1
25 3BS–F1747–00 DAMPER 1
6
FIG. 4 INTAKE
REF.
5PV2
PART NO. DESCRIPTION REMARKS
NO.
28 90468–02033 CLIP 1
7
FIG. 5 CARBURETOR
REF.
5PV2
PART NO. DESCRIPTION REMARKS
NO.
1 5PV–E4101–00 CARBURETOR ASSY 1 1
7 314–14185–00 .FLOAT 1
14 132–14146–00 .PLATE 2
16 183–14197–00 .PIPE 2
17 3RR–14193–10 .PIPE 1
24 3X3–14169–00 .CAP 1
8
FIG. 6 EXHAUST
REF.
5PV2
PART NO. DESCRIPTION REMARKS
NO.
1 3PA–14613–10 GASKET, EXHAUST PIPE 1
4 5PV–E4711–01 MUFFLER 1 1
13 91314–10035 BOLT 1
9
FIG. 7 CRANKCASE
REF.
5PV2
PART NO. DESCRIPTION REMARKS
NO.
1 55K–15111–00 CRANKCASE 1 1
2 55K–15121–00 CRANKCASE 2 1
6 90430–12227 GASKET 1
7 55K–15128–00 HOLDER 1
11 120–15371–00 BREATHER 1
12 90446–07009 HOSE 1
10
FIG. 8 CRANKCASE COVER 1
REF.
5PV2
PART NO. DESCRIPTION REMARKS
NO.
1 55K–15411–00 COVER, CRANKCASE 1 1
12 93210–19123 O-RING 1
13 2RH–15492–00 COVER 1
11
FIG. 9 STARTER
REF.
5PV2
PART NO. DESCRIPTION REMARKS
NO.
1 55K–15660–00 KICK AXLE ASSY 1
3 90468–26048 CLIP 1
6 10V–15666–00 SPACER 1
9 99009–15400 CIRCLIP 2
13 93507–32819 .BALL 1
15 93430–08007 .CIRCLIP 1
18 90179–12659 NUT 1
12
FIG. 10 CLUTCH
REF.
5PV2
PART NO. DESCRIPTION REMARKS
NO.
1 55K–16150–00 PRIMARY DRIVEN GEAR COMP.(71T) 1
11 90179–12659 NUT 1
15 90170–12060 NUT 1
18 92907–06200 WASHER 1
19 95307–06600 NUT 1
20 93503–16003 BALL 1
13
FIG. 11 TRANSMISSION
REF.
5PV2
PART NO. DESCRIPTION REMARKS
NO.
1 55K–17411–01 AXLE, MAIN (12T) 1
7 93410–20038 CIRCLIP 1
8 93306–30304 BEARING 1
9 93306–20201 BEARING 1
17 90209–15270 WASHER 1
18 93210–12095 O-RING 1
19 90209–18135 WASHER 2
20 93410–22039 CIRCLIP 4
22 93306–20201 BEARING 1
23 93306–30401 BEARING 1
27 97027–06010 BOLT 2
14
FIG. 11 TRANSMISSION
REF.
5PV2
PART NO. DESCRIPTION REMARKS
NO.
28 55K–17471–00 PLATE, COVER 1
15
FIG. 12 TACHOMETER GEAR
REF.
5PV2
PART NO. DESCRIPTION REMARKS
NO.
1 17F–17861–00 AXLE, DRIVE GEAR 1
6 93210–12327 O-RING 1
7 4L0–17818–00 GASKET 1
9 97007–06012 BOLT 1
16
FIG. 13 SHIFT CAM & FORK
REF.
5PV2
PART NO. DESCRIPTION REMARKS
NO.
1 55G–18540–00 SHIFT CAM ASSY 1
2 5R2–18185–00 .SEGMENT 1
3 93306–00422 .BEARING 1
11 90109–063F7 BOLT 1
17
FIG. 14 SHIFT SHAFT
REF.
5PV2
PART NO. DESCRIPTION REMARKS
NO.
1 93101–12173 OIL SEAL 1
3 99001–10600 CIRCLIP 1
10 92907–06200 WASHER 4
14 97027–06020 BOLT 1
16 99009–12400 CIRCLIP 1
18 90560–12191 SPACER 1
18
FIG. 15 FRAME
REF.
5PV2
PART NO. DESCRIPTION REMARKS
NO.
1 5PV–F1110–00–33 FRAME COMP. 1 YB
5 90338–18122 PLUG 2
6 90338–16148 PLUG 2
15 90464–20031 CLAMP 3
22 97027–06020 BOLT 2
19
FIG. 16 FENDER
REF.
5PV2
PART NO. DESCRIPTION REMARKS
NO.
1 55F–F1510–10–P4 FRONT FENDER COMP. 1 UR VRC1
8 97007–06016 BOLT 2
9 90387–06820 COLLAR 2
20
FIG. 17 SIDE COVER
REF.
5PV2
PART NO. DESCRIPTION REMARKS
NO.
1 5PV–F1711–00–P1 COVER, SIDE 1 1 BWC1
2 90480–13398 GROMMET 1
3 90387–060G7 COLLAR 1
6 90480–13804 GROMMET 1
7 90480–01141 GROMMET 1
10 90480–13804 GROMMET 1
15 90480–12053 GROMMET 2
18 55F–F1785–00 EMBLEM 5 1
21
FIG. 17 SIDE COVER
REF.
5PV2
PART NO. DESCRIPTION REMARKS
NO.
22 5PV–F174G–20 GRAPHIC 3 1 UR FOR YB
22
FIG. 18 OIL TANK
REF.
5PV2
PART NO. DESCRIPTION REMARKS
NO.
1 55F–F1751–00 TANK, OIL 1
3 90467–08003 CLIP 1
5 90467–08075 CLIP 1
23
FIG. 19 REAR ARM & SUSPENSION
REF.
5PV2
PART NO. DESCRIPTION REMARKS
NO.
1 5PV–F2110–00–WN REAR ARM COMP. 1 CIS
2 93317–218Y4 BEARING 1
3 93315–21813 BEARING 2
6 90387–121G8 COLLAR 1
12 90209–06187 WASHER 1
24
FIG. 20 STEERING
REF.
5PV2
PART NO. DESCRIPTION REMARKS
NO.
1 156–23412–00 RACE, BALL 2 1
4 93501–04011 BALL 38
6 90179–25802 NUT 1
8 91314–08025 BOLT 2
10 90209–10020 WASHER 1
14 90480–12320 GROMMET 2
16 3Y6–2317J–00 DAMPER 1 2
25
FIG. 21 FRONT FORK
REF.
5PV2
PART NO. DESCRIPTION REMARKS
NO.
1 5PV–F3102–10 FRONT FORK ASSY (L.H) 1
9 5PV–F3118–00 .SPACER 1
10 509–F3158–L0 .GASKET 1
13 146–F3114–00 .GASKET 1
15 3V3–23122–00 .RING,SNAP 1 LM
25 5PV–F3118–00 .SPACER 1
26 509–F3158–L0 .GASKET 1
26
FIG. 21 FRONT FORK
REF.
5PV2
PART NO. DESCRIPTION REMARKS
NO.
28 1X0–F3111–00 .BOLT, CAP 1
29 146–F3114–00 .GASKET 1
31 3V3–23122–00 .RING,SNAP 1 LM
35 1M3–F3346–01 BOLT 1 1
27
FIG. 22 FUEL TANK
REF.
5PV2
PART NO. DESCRIPTION REMARKS
NO.
1 3XL–F4110–00–P5 FUEL TANK COMP. 1 UR VRC1
6 97007–08030 BOLT 1
8 4X8–24512–00 .O-RING 1
10 55K–24565–00 .O-RING 1
12 90149–06011 SCREW 2
17 90467–09006 CLIP 2
18 5PV–F476U–00 PROTECTOR,1 1
19 5PV–F476V–00 PROTECTOR,2 1
28
FIG. 22 FUEL TANK
REF.
5PV2
PART NO. DESCRIPTION REMARKS
NO.
22 5PV–F4246–30 GRAPHIC 3 1 UR FOR VRC1
29
FIG. 23 SEAT
REF.
5PV2
PART NO. DESCRIPTION REMARKS
NO.
1 5PV–F4730–00 DOUBLE SEAT ASSY 1
12 90480–12320 GROMMET 1
14 5BU–F4742–00 GROMMET 1
15 91317–08030 BOLT 2
17 5PV–F473R–00 BOX 1 1
18 5PV–F473T–00 LID 1 1
19 1J7–21717–00 DAMPER 2
21 55F–F811G–00 BAND 1
30
FIG. 24 FRONT WHEEL
REF.
5PV2
PART NO. DESCRIPTION REMARKS
NO.
1 37L–F5111–00–98 HUB, FRONT 1 LGB
2 90560–15293 SPACER 1
93306–202YL BEARING 2 UR
18 90387–151M3 COLLAR 1
23 92903–14200 WASHER 1
31
FIG. 25 FRONT BRAKE CALIPER
REF.
5PV2
PART NO. DESCRIPTION REMARKS
NO.
1 5PV–F582U–00 DISK, BRAKE (RIGHT) 1
2 90109–08367 BOLT 4
12 5R2–25937–00 .BOOT 2 1
32
FIG. 26 REAR WHEEL
REF.
5PV2
PART NO. DESCRIPTION REMARKS
NO.
1 55F–F5311–00–98 HUB, REAR 1 LGB
2 90560–15136 SPACER 1
93306–202YL BEARING 1 UR
93306–202YK BEARING 1 UR
7 93210–42101 O-RING 1
8 5H3–F5364–00 DAMPER 4
12 248–25351–10 CAMSHAFT 1
14 90101–06278 BOLT 1
15 95307–06600 NUT 1
93306–004YD BEARING 1 UR
20 90387–15877 COLLAR 1
22 90109–08361 BOLT 4
23 3M5–25412–00 WASHER 2
24 90179–08168 NUT 4
33
FIG. 26 REAR WHEEL
REF.
5PV2
PART NO. DESCRIPTION REMARKS
NO.
25 55F–F5395–00 NIPPLE, SPOKE 36
34 90109–08063 BOLT 1
35 90109–08368 BOLT 1
36 95307–08600 NUT 2
37 90468–12007 CLIP 2
40 90387–15878 COLLAR 1
41 90387–150M4 COLLAR 1
48 3BS–F539F–00 PLATE 1 2
49 95304–08600 NUT 4
34
FIG. 27 STEERING HANDLE & CABLE
REF.
5PV2
PART NO. DESCRIPTION REMARKS
NO.
1 3XX–26121–00 HANDLEBAR (LEFT) 1
3 91314–08025 BOLT 2
4 91317–06016 BOLT 2
7 4UL–F6241–00 GRIP 1
10 584–26393–02 HOLDER 1
12 90123–08046 BOLT 1
13 90179–08148 NUT 1
16 5LW–F629T–00 BOOT 1 2
17 3YR–F6129–00 WASHER 2
35
FIG. 28 FRONT MASTER CYLINDER
REF.
5PV2
PART NO. DESCRIPTION REMARKS
NO.
1 2RJ–25870–00 MASTER CYLINDER SUB ASSY 1
36
FIG. 29 STAND & FOOTREST
REF.
5PV2
PART NO. DESCRIPTION REMARKS
NO.
1 55F–F7311–01 STAND, SIDE 1
3 90109–10473 BOLT 1
7 90109–06470 BOLT 1
15 90249–12008 PIN 1
25 93501–04011 .BALL 1
37
FIG. 29 STAND & FOOTREST
REF.
5PV2
PART NO. DESCRIPTION REMARKS
NO.
28 92907–06200 .WASHER 1
34 93501–04011 .BALL 1
37 92907–06200 .WASHER 1
40 91314–10020 BOLT 2
42 91314–10020 BOLT 2
43 97007–06016 BOLT 1
44 95307–06600 NUT 1
47 93430–10015 CIRCLIP 1
49 90109–105A5 BOLT 1
51 5BU–F7214–00 STOPPER 1
38
FIG. 30 COWLING 1
REF.
5PV2
PART NO. DESCRIPTION REMARKS
NO.
1 5PV–F8350–00–P0 COWLING ASSY 1 UR VRC1
2 5PV–F8381–00 .WINDSHIELD 1
3 25G–21535–00 .NUT 1 2
7 5PV–F8365–00 COVER 1
9 5PV–F8371–00 DAMPER 2
10 97007–06025 BOLT 2
11 90387–068J7 COLLAR 2
12 90480–13428 GROMMET 2
19 90387–06043 COLLAR 4
21 3XL–F836A–00 BRACKET 1 1
39
FIG. 30 COWLING 1
REF.
5PV2
PART NO. DESCRIPTION REMARKS
NO.
22 3XL–F836E–00 BRACKET 2 1
23 5PV–F836F–00 BRACKET 3 1
24 97007–08016 BOLT 1
26 3XL–F836G–00 BRACKET 4 1
27 97007–06012 BOLT 2
28 95307–06600 NUT 2
40
FIG. 31 GENERATOR
REF.
5PV2
PART NO. DESCRIPTION REMARKS
NO.
1 5PV–85550–00 ROTOR ASSY 1
5 90179–12248 NUT 1
41
FIG. 32 FLASHER LIGHT
REF.
5PV2
PART NO. DESCRIPTION REMARKS
NO.
1 5PV–H3310–00 FRONT FLASHER LIGHT ASSY 1 1
42
FIG. 33 METER
REF.
5PV2
PART NO. DESCRIPTION REMARKS
NO.
1 5PV–83570–00 SPEEDOMETER ASSY 1
5 5DM–2341B–00 EMBLEM 1
8 51Y–83523–00 DAMPER 4
14 437–83525–00 CLIP 4
17 51Y–83513–00 DAMPER 1
18 51Y–83541–00 DAMPER 1
43
FIG. 34 HEADLIGHT
REF.
5PV2
PART NO. DESCRIPTION REMARKS
NO.
1 5PV–H4310–00 HEADLIGHT UNIT ASSY 1
44
FIG. 35 TAILLIGHT
REF.
5PV2
PART NO. DESCRIPTION REMARKS
NO.
1 5PV–H4710–00 TAILLIGHT UNIT ASSY 1
9 90480–18880 GROMMET 2
10 90387–066M1 COLLAR 2
12 95307–06600 NUT 2
13 90480–13428 GROMMET 2
45
FIG. 36 HANDLE SWITCH & LEVER
REF.
5PV2
PART NO. DESCRIPTION REMARKS
NO.
1 55K–82911–00 HOLDER, LEVER 1 1
2 2H0–83912–30 LEVER 1 1
3 90109–06797 BOLT 1
4 95607–06100 NUT, U 1
5 97007–06022 BOLT 1
12 4L0–83922–00 LEVER 2 1
13 90109–06577 BOLT 1
14 95607–06100 NUT, U 1
15 90149–06131 SCREW 1
17 90170–06010 NUT 1
46
FIG. 37 ELECTRICAL 1
REF.
5PV2
PART NO. DESCRIPTION REMARKS
NO.
1 5PV–85540–00 C.D.I. UNIT ASSY 1
2 5PV–H5546–00 BAND 1
7 90430–10148 GASKET 1
47
FIG. 38 ELECTRICAL 2
REF.
5PV2
PART NO. DESCRIPTION REMARKS
NO.
1 3XL–H2100–00 BATTERY ASSY (YB3L-B) 1
4 5PV–F1638–00 DAMPER 1 1
12 97017–06016 BOLT 2
19 90464–15800 CLAMP 1
48
NUMERICAL INDEX
49
NUMERICAL INDEX
50
NUMERICAL INDEX
51