62-02460 - Rev - C - Manual de Peças, Compressor 05K
62-02460 - Rev - C - Manual de Peças, Compressor 05K
62-02460 - Rev - C - Manual de Peças, Compressor 05K
Transicold
Compressor
05K
Service
Parts List
CONTENTS
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i
Ordering Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i
General Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i
1. Tools/Oils/Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. Gasket Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3. Compressors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
4. Cylinder Head (4 Cylinder) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5. Cylinder Head and Service Valves (2 Cylinder) . . . . . . . . . . . . . . . . . . . 5
6. Service Valves (4 Cylinder) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
7. Shaft Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
8. Valve Plate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
9. Bearing Head and Oil Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
10. Unloaders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
11. Crankshaft, Rod and Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
12. Crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
13. Clutch Assembly (Bus & Rail) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
14. Pressure Switches (Bus & Rail) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Carrier Transicold Division, Carrier Corporation, P.O. Box 4805, Syracuse, N.Y. 13221 U. S. A.
Carrier Transicold E.T.O. Boite Postale Nr. 16 Franqueville --- Saint--- Pierre 76520 Boos, FRANCE
ã Carrier Corporation 2001 D Printed in U. S. A. 0301
05K
INTRODUCTION
This parts list identifies service replacement parts for Models 05K Compressors listed in the Model Chart below.
Model Chart
MODELS PART NO.
NO REMARKS
05K-12 18-60000-04RM 12 cfm --- 2 Cylinders --- Truck
05K-12 18-60000-06RM 12 cfm --- 2 Cylinders --- Bus & Rail
05K-24 18-00056-100RM 24 cfm --- 4 Cylinders* --- Bus & Rail
05K-24 18-00057-23RM 24 cfm --- 4 Cylinders* --- Optima
05K-24 18-00063-31 24 cfm --- 4 Cylinders (NO Unloader) --- R-404A
05K-24 17-44730-00RM 24 cfm --- 4 Cylinders (NO Unloader) --- R-22
*With Plugged Head For Hot Gas Bypass Unloader
ORDERING INSTRUCTIONS
All orders and inquiries for parts must include:
S Unit Serial Number
S Part No.
S Description of Part
S Quantity Required
A/R As Required
CRES Corrosion Resistant Steel --- 300 Series unless otherwise specified.
NSS Not Sold Separately --- order next higher assembly or kit.
PL Purchase Locally.
i
05K
ITEM PART NO. DESCRIPTION QTY
1
05K
2. GASKET SET
NOTE: REFER TO APPROPRIATE SECTION FOR ILLUSTRATION
SECTION ITEM PART NO. DESCRIPTION QTY
NS NS 17-44707-00 Gasket Set --- Includes: 1
3. 4 17-44021-00 Gasket, Sight Glass 1
5. 10 17-10811-05 Gasket, Suction Service Valve 1
5. 6 17-21003-00 Gasket, Discharge Service Valve 1
9. 7 17-44022-00 Gasket, Oil Pump Bearing Head 1
10. 6 17-40104-07 Gasket, Unloader Valve 1
8. 11 17-44123-00 Gasket, Center Cylinder Head 2
8. 12 17-44124-00 Gasket, Side Cylinder Head (No Unloader) 1
8. 12B 17-44126-00 Gasket, Side Cylinder Head (Hot Gas Bypass Unloader) 1
7. 6 17-44713-00 Gasket, Seal Plate (Shaft) 1
8. 6 17-55002-00 Gasket, Valve Plate 2
12. 6 17-44712-00 O-Ring 1
12. 1 17-44023-00 Gasket, Front Cover 2 Cylinder 1
12. 1 17-44021-00 Gasket, Front Cover 4 Cylinder 1
2
05K
ITEM PART NO. DESCRIPTION QTY
3. COMPRESSORS
1, 2
3, 4
1, 2
7
4 CYLINDER
3, 4
1, 2
6
7
2 CYLINDER
1 17-44037-00 Plug, O-Ring (7/16-20) --- Includes: 3
2 42-00243-07 O-Ring 1
1 17-44706-00 Plug, O-Ring (9/16-18) --- Includes: 3
2 42-00243-05 O-Ring 1
3 17-10218-00 Sight Glass 1
4 17-44021-00 Gasket, Sight Glass 1
5 17-44701-00 Lug, Lifting --- 2 Cylinder 1
NS 17-44726-00 Lug, Lifting --- 4 Cylinder 1
6 17-40036-00 Foot 2
7 PL Capscrew, Hex Head 1/2-13 x 1I lg 4
8 O6DA403-844 Valve, Schrader (1/4 npt x 1/4 Flare) 1
8 OTB0889 Valve, Schrader (7/16 -20 x 1/4 Flare) 1
NS DD-19CA061 Cap, Knurled for ¼” flare 1
3
05K
ITEM PART NO. DESCRIPTION QTY
STANDARD HEADS
5 6
1 2 3
4 7
SHAVED HEADS
3
10 8 9
11
10
12
11
1 17-40108-00 Strainer 1
2 17-21041-00 Cylinder Head (Standard -- Suction Cutoff Unloader) 1
2 17-40104-05 Cylinder Head (Standard -- Hot Gas Bypass Unloader) 1
3 17-40018-05 Capscrew, Hex Head 3/8-16 x 3Ilg --- SAE Grade 8 A/R
4 17-44017-01 Stud, 3/8-16 x 3-3/4I lg A/R
5 17-44731-00 Cylinder Head (Standard -- No Unloader) 1
6 17-44117-00 Capscrew, Hex Head, 3/8-16 x 2-1/4Ilg --- SAE Grade 8 A/R
7 17-57010-00 Stud, 3/8-16 x 2-1/2I lg A/R
8 17-21040-00 Cylinder Head (Shaved -- No Unloader) A/R
9 17-44732-00 Stud, 3/8-16 x 2 lg A/R
10 17-40034-05 Capscrew, Hex Head 3/8-16 x 2.00I lg --- SAE Grade 8 A/R
11 17-40037-05 Capscrew, Hex Head 3/8-16 x 1.00I lg --- SAE Grade 8 A/R
12 17---44084---00 Cylinder head (Shaved -- Hot Gas Bypass Unloader) A/R
Change 09/05 4
05K
ITEM PART NO. DESCRIPTION QTY
12
2
3
1
6
8
7
13
5
5
05K
ITEM PART NO. DESCRIPTION QTY
6
05K
ITEM PART NO. DESCRIPTION QTY
7. SHAFT SEAL
7
1
6
8
5
4
3
2
7
05K
8. VALVE PLATE ASSEMBLY
3 4 5 6 2 8 9 10 11 12
7
12A
15
17
14
2
12B
13
16 18
12C
Change 09/05 8
05K
ITEM PART NO. DESCRIPTION QTY
*Canted Valve Plates are for Refrigeration use. Flat Valve Plates are for Air Conditioning use.
9 Change 09/05
05K
9. BEARING HEAD AND OIL PUMP
7
6
4
3
2
1
5
7 7
6 6
3 11, 12 3
2 2
5 5
9
10
1 1
GEAR PUMPS
7
25
13 24
23
22
21
20
19
18
17
26
16
29
28 27
15 1
30
31
14
VANE PUMP
10
05K
ITEM PART NO. DESCRIPTION QTY
NOTE: 17-44033-10 and 17-44714-00 Oil Pump and Bearing Head Assemblies (Gear Pump) are No Longer
Offered use Item 4
11
05K
10. UNLOADERS
17-40415-00* (NLO) 17-40407-20* (NLO) 17-40417-00*
1” Diameter 13/16” Diameter
slots
holes holes
16A
19
15
17
18 16B 14
28
1
33
8 2
34 7 21
6 8 3
11 4,5
29 9,10
6
32 30
31 20
22,23
COIL 13 24
12 25
PLUG -- HOT GAS BYPASS
26
27
* NOTE: If Unloader 17-40415-00 OR 17--40407--20 needs stem repair,
Unloader 17-40417-00 is to be substituted, entirely.
7
17-40417-00 Replaces all previous unloaders.
Change 09/05 12
10. UNLOADERS
05K
Item Part Number Description Qty
1 17-55018-01 Valve Assembly (Pressure) -- Includes: A/R
2 NSS Power Assembly, Unloader (Suction Pressure Activated) 1
3 NSS Body Assembly, Valve 1
4 17-40409-00 Piston (For Hot Gas Bypass Unloaders) -- Includes: 1
5 17-55010-00 Ring, Piston 1
6 17-40104-07 Gasket, Unloader Valve 1
7 17-40111-00 Screw, Socket Head, 1/4--28 x 3/4 Inch Long 1
8 17-40104-20 Gasket, Socket Head Screw, 1/4 Inch 1
9 17-55028-00 Cap, Adjustment Screw 1
10 42-50019-00 O-Ring, Adjustment Screw Cap 1
11 34-01139-00 Nut, Unloader Adjuster Lock 1
22-02567-00 Coil, Valve, 12 VDC with Spade Terminal - Includes: A/R
14-00143-07 Coil, Valve, 12 VDC with 6 inch wire leads - Includes: A/R
22-50030-00 Coil, Valve, 24 VDC with 42 inch wire leads - Includes: A/R
12
22-02567-01 Coil, Valve, 24 VAC with Spade Terminal - Includes: A/R
16-00149-00 Coil, Valve, 115 VAC with 42 inch wire leads - Includes: A/R
17-10829-00 Coil, Valve, 230 VAC with 42 inch wire leads - Includes: A/R
13 17-40408-02 Cap, Snap 1
14 17-40417-00 Valve Assembly (Electric) -- Includes: A/R
3 NSS Body Assembly, Valve 1
4 17-40409-00 Piston (For Hot Gas Bypass Unloaders) -- Includes: 1
5 17-55010-00 Ring, Piston 1
6 17-40104-07 Gasket, Unloader Valve 1
7 17-40111-00 Screw, Socket Head, 1/4--28 x 3/4 Inch Long 1
8 17-40104-20 Gasket, Socket Head Screw, 1/4 Inch 1
15 17-40418-00 Kit, Valve Stem Repair (For 17-40417--00) -- Includes: 1
16A NSS Tool, Installation Remover (13/16 Inch Nut) 1
16B 42--00243--03 O--Ring 1
17 16-00143-01 Kit, Valve Stem Repair (For 17-40407-20- NLO) -- Includes: 1
18 NSS Tool, Installation Remover (1 Inch Nut) 1
19 17-55022-00 O-Ring 1
20 17-21055-00 Kit, Repair (For Suction Cutoff Unloaders) -- Includes: 2
21 17-40108-00 Strainer 1
22 17-21047-00 Ring, Piston 1
23 NSS Piston 1
24 NSS Body, Valve 1
25 17-21044-00 Spring, Compression 1
26 17-21046-00 Gasket, Valve Cover 1
27 17-21045-00 Cover, Valve 1
7 17-40111-00 Screw, Socket Head, 1/4--28 x 3/4 Inch Long 4
28 17--55013--00 Kit, Plug (Hot Gas Bypass To Fully Loaded) -- Includes: A/R
29 NSS Spring 1
30 NSS Plug 1
31 17--55014--00 Ring, Seat 1
6 17-40104-07 Gasket, Unloader Valve 1
8 17-40104-20 Gasket, Socket Head Screw, 1/4 Inch 3
32 17--40108--00 Strainer 1
33 17--10721--00 Capscrew, Socket 1/4--28 X 1.00” Long 3
34 NSS Plate, cover 1
NOTE: Unloader Assemblies 17 -- 40407 -- 20 and 17 -- 404015 are no longer offered.
Use Unloader Assembly 17 -- 40417 -- 00.
13 Change 09/05
05K
ITEM PART NO. DESCRIPTION QTY
5
1A
4
3
2
10 9
8 7
Contoured Head Pistons are for Refrigeration use. Flat Top Pistons are for Air Conditioning use.
1 17-44715-00 Piston & Pin (Standard -- Flat Top) --- Includes: A/R
1 17-44715-02 Piston & Pin (.020 Over -- Flat Top) --- Includes: A/R
*1A 17-44727-00 Piston & Pin (Standard-- Contoured Head) --- Includes: A/R
*1A 17-44727-02 Piston & Pin (.020 Over-- Contoured Head ) --- Includes: A/R
2 17-44703-00 Retainer, Piston Pin 1
3 17-44702-00 Pin, Piston 1
4 NSS Piston 1
5 17-40055-00 Ring, Compression (Standard) A/R
5 17-55025-00 Ring, Compression (.020I Oversize) A/R
6 17-44719-00 Key, Crankshaft 1
7 17-44704-00 Connecting Rod & Cap (2 Cylinder Standard) --- Includes: A/R
7 17-40056-02 Connecting Rod & Cap (4 Cylinder Standard) --- Includes: 4
7 17-55023-00 Connecting Rod & Cap (4 Cylinder .010) --- Includes: A/R
NS 17-40057-00 Pin, Dowel 2
8 17-55008-00 Capscrew (Special) 2
9 17-44728-01 Crankshaft (2 Cylinder -- Vane Pump) 1
9 17-44724-00 Crankshaft (2 Cylinder -- Gear & Low Profile Pumps) 1
9 17-44729-10 Crankshaft (4 Cylinder -- Vane Pump) 1
9 17-44725-00 Crankshaft (4 Cylinder -- Gear & Low Profile Pumps) 1
10 17-55009-01 Thrustwasher, Pump End 1
14
05K
ITEM PART NO. DESCRIPTION QTY
12. CRANKCASE
3
2
5
6
2 CYLINDER SHOWN
15
05K
ITEM PART NO. DESCRIPTION QTY
1 3 4 5 6 7
10 11, 12, 13
9
1 68PD1-1003 Adapter 1
2 34-00615-08 Capscrew, Hex Head 5/16-18 X 1I lg 4
3 68PD1-1013 Hub, Clutch Mounting 1
4 PL Capscrew, Hex Head 5/16-18 X 5/8I lg 6
5 34-06083-00 Nut, Lock 1
6 68G2-9082-1 Washer, Special 1
7 PL Washer, Lock 1
8 PL Capscrew, Hex Head 5/16-18 X 3 1/4 lg 1
9 50-01122-13 Clutch, Assembly 24 vdc, 2B Grooves --- Includes: 1
9 50-01122-15 Clutch, Assembly 12 vdc, 2B Grooves--- Includes: 1
9 50-01122-21 Clutch, Assembly 24 vdc, 2B-2A Grooves --- Includes: 1
9 50-01122-23 Clutch, Assembly 24 vdc, 2AB-2B Grooves--- Includes: 1
10 50-01122-41 Coil, 12 vdc 1
10 50-01122-50 Coil, 24 vdc WARNER 1
11 50-01122-92 Rotor, 2B Grooves --- Includes: 1
11 50-01122-99 Rotor, 2B-2A Grooves --- Includes: 1
11 50-01122-500 Rotor, 2AB-2B Grooves --- Includes: 1
12 34-01186-00 Ring, Snap 1
13 04-00130-00 Bearing 1
16