Z-Carb Original End Mills: Revolutionizes Milling
Z-Carb Original End Mills: Revolutionizes Milling
Z-Carb Original End Mills: Revolutionizes Milling
Revolutionizes Milling
Design Benefits
The Z-CARB end mill maximizes stock removal and improves productivity in most milling
operations. Chatter is the most common problem associated with aggressive milling. The SGS
Z-CARB design features reduce chatter, increase tool life and optimize performance. Z-CARB
tools are coated with SGS Ti-NAMITE-A® coating that resists heat generated in aggressive
cutting operations.
Chatter-Resistant Design:
• Improves Surface Finish
1/8 3/8 1-1/2 1/8 36404 1/8 3/8 1-1/2 1/8 36358
5/32 7/16 2 3/16 36406 5/32 7/16 2 3/16 36357
3/16 7/16 2 3/16 36408 3/16 7/16 2 3/16 36359
7/32 7/16 2-1/2 1/4 36410 7/32 7/16 2-1/2 1/4 36361
1/4 1/2 2-1/2 1/4 36416 1/4 1/2 2-1/2 1/4 36344
9/32 5/8 2-1/2 5/16 36418 9/32 5/8 2-1/2 5/16 36353
5/16 13/16 2-1/2 5/16 36420 5/16 13/16 2-1/2 5/16 36345
11/32 13/16 2-1/2 3/8 36422 11/32 13/16 2-1/2 3/8 36354
3/8 7/8 2-1/2 3/8 36424 36530 3/8 7/8 2-1/2 3/8 36346 36539
13/32 15/16 2-3/4 7/16 36426 36531 13/32 15/16 2-3/4 7/16 36355 36540
7/16 1 2-3/4 7/16 36428 36532 7/16 1 2-3/4 7/16 36347 36541
15/32 1 3 1/2 36430 36533 15/32 1 3 1/2 36356 36542
1/2 1 3 1/2 36432 36534 1/2 1 3 1/2 36348 36543
9/16 1-1/8 3-1/2 9/16 36436 36535 9/16 1-1/8 3-1/2 9/16 36349 36544
5/8 1-1/4 3-1/2 5/8 36440 36536 5/8 1-1/4 3-1/2 5/8 36350 36545
3/4 1-1/2 4 3/4 36442 36537 3/4 1-1/2 4 3/4 36351 36546
1 1-1/2 4 1 36444 36538 1 1-1/2 4 1 36352 36547
FRACTIONAL TOLERANCES
Cutting Diameter d1 Shank Diameter d2
1/8 - 1/4 = +.0000/-.0012 1/8 - 3/8 = -.0001/-.0003
>1/4 - 3/8 = +.0000/-.0016 >3/8 - 1 = -.0001/-.0004
>3/8 - 1 = +.0000/-.002
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Fractional
APPLICATION TIPS
• Tool holders with adequate gripping pressure are required
• Stub length solid holders are recommended for heavy stock removal
• Avoid remilling chips
• Avoid straight plunging - ramp or spiral plunge into pockets
• Regrind and recondition services are available from SGS
• Set-up rigidity critical during heavy roughing
RADIAL CAPABILITY
3/16
Standard End Mill
1/8
1/16
0
3 8 57 6 46357
4 11 57 6 46358
5 13 57 6 46359
6 13 57 6 46360
8 19 63 8 46362
10 22 72 10 46364
12 26 83 12 46366
14 26 83 14 46368
16 32 92 16 46370
18 32 92 18 46372
20 38 104 20 46374
25 38 104 25 46376
3 8 57 6 46354
4 11 57 6 46355
5 13 57 6 46356
6 13 57 6 46343
8 19 63 8 46344
10 22 72 10 46345
12 26 83 12 46346
METRIC TOLERANCES
14 26 83 14 46347
Cutting Diameter d1 Shank Diameter d2
16 32 92 16 46348
3 - 6 = +0 / -0,030 6 - 10 = -0,0025 / -0,0075
6 = +0 / -0,030 6 - 10 = -0,0025 / -0,0075 18 32 92 18 46349
> 6 - 10 = +0 / -0,040 > 10 - 20 = -0,0025 / -0,010 20 38 104 20 46350
> 10 - 20 = +0 / -0,050 25 38 104 25 46351
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