Zindal Sections
Zindal Sections
Zindal Sections
· Steel
• • • • • • : • JSPL has set up an integrated steel plant at Raigarh in Chhattisgarh, with an installed capacity of 3 MTPA. From the widest flat products to a whole range of long products, JSPL sports a product portfolio that caters to varied needs in the steel market. The company also has the distinction of producing the world's longest 121 metre rails, parallel flange beams in large sizes as well as plates and coils of 3 and 3.5 metre,Width. With a 0.6 MTPA wire rod mill and 1MTPA TMT Mill at Patratu,Jharkhand and a 0.75 MTPA medium and light structural mill at Raigarh, Chhattisgarh, JSPL will shortly be commissioning a plate mill to produce up to 5.00 metre wide plates at Angul, Odisha and a bar mill at Patratu.
Power
Jindal Power Limited (JPL), a company promoted by Jindal Steel & Power Ltd. (JSPL), has been contributing to the growing needs of power in the country since its inception. JPL has set up India's first mega power project - a 1000 MW thermal power plant -- in the private sector at Tamnar in Raigarh district in Chhattisgarh with an investment of over Rs. 4,338 crores. JPL is expanding its capacity at Tamnar by setting up an additional 2400 MW thermal power plant at an investment of US $ 2.5 bn . JPL has signed an MoU with the State Government of Jharkhand to set up a 2,640 MW thermal power plant. It is also planning to set up a 1,320 MW power plant in Dumka and a 660 MW power plant in Godda in the state. In the hydro sector, JPL has signed agreements to develop 6100 MW projects in Arunachal Pradesh in joint venture with the Hydro Power Development Corporation of Arunachal Pradesh Limited (HPDCAPL). The 4,000 MW Etalin Hydroelectric project in the state will be the largest hydroelectric project in India.
JINDAL~
Mining activities
JSPL has a captive coal mine at Dongamahua in Chhattisgarh, with an installed capacity of 6 MTPA. It also operates a coal washery having a capacity of 6 MTPA. The company has been allotted the Ramchandi Promotional Coal block in Odisha by the government for its ambitious coal to liquid project. It also has coal mines in Jharkhand, Madhya Pradesh, Indonesia, Mozambique and South Africa. JSPL is also present in the iron ore segment and has iron ore mines at Tensa in Odisha, Bailadila in Chhattisgarh and Jiraldaburu in Jharkhand.
• Overseas Operations
: : • • • • : : • : • Having established itself in India, Jindal Steel & Power Limited is now reaching out to the global market with a range of investment strategies. The company continues to capitalize on opportunities in high growth markets, expanding its core areas and diversifying into new businesses. With the development rights for 20 million tonne of EI Mutun Iron Ore Reserves in Bolivia, JSPL plans to invest US$ 2.1 billion in the next few years on mining and on setting up an integrated 1.7 MTPA Steel Plant, a 6 MTPA Sponge Iron plant, Plant in the South American nation. The company has already secured land to start the project and expects to start exporting iron ore in early 2011. Through its 100% subsidiary Jindal Steel & Power (Mauritius) • Ltd., Mauritius (JSPLM), JSPL has acquired Shadeed Iron & Steel Co. LLC (Shadeed) in Oman. Jindal Shadeed has installed a 1.5 MTPA gas-based Hot BriqueUed Iron (HBI) plant with an investment of US$ 500 million and started commercial production from the Oman plant five months ahead of schedule in December last year. The company will be setting up a steel plant and rolling steel mills in Oman in the next two years.
Expansion Plans
JSPL has lined up major expansion plans at most of its facilities, some of which are outlined below:
Chhattisgarh
Establishing a 7 million tonne steel plant in phases, a 2 MTPA cement plant and a 1600 MWcaptive power plant with a total investment of US $6 billion.
.Jharkhand
An 11 million tonne integrated steel plant and a 2600 MW captive power plant in phases, with a total investment of US $ 9 billion. •
Odisha
A 6 million tonne integrated steel plant and 1142 MW captive power plant in • phases, with a total investment of US $ 6 billion.
JSPL has gone on to create a significant footprint in the continent of Africa. Currently, it has presence in South Africa, • Mozambique, Democratic Republic of Congo, Madagascar and Zimbabwe. While its commercial interests in the continent are predominantly dominated by mining, it is also expanding • projects in the field of steel, power and cement production. In Zimbabwe, Zambia and Tanzania, JSPL is exploring opportunities for mining coking coal and high value minerals like Copper, Diamond, Platinum and Chrome.
PRODUCTS
Applications
Refineries, Airports, Flyovers, Metro Rail Projects, Shopping Malls, Power Plants, Stadiums, Cement & Steel Plants & Industrial Sheds, etc
Product Specifications
PARALLEL FLANGE BEAMS
UB 203 mm x 133 mm to 610 mm x 229 mm NPB/IPE300mmx150mmt0600mmx220mm WPB/H E 600 mm x 300 mm to 900 mm x 300 mm
COLUMNS
ISMC 250/300/400 mm
LENGTH
Steel Grades
IS2062 EN 10025 ASTM JIS E250A,E250B,E300,E350,E410 S235JR,S275JR,S275JO,S275J2,S355JR,S355JO,S355J2 A36, A572 Gr.50 SS 400, SM 490
Certifications
• ISO 9001 & ISO 14001 • BIS certification • Certification for CE marking, mandatory for supply of sections to the construction industry in Europe and other export destinations. • JSPLsections are also certified by ABS for supply to ship building industry. • Certification from LRS and IRSare under process. JSPL today rolls 28 different sections and over 100 different variants (unit-weights) of Structural steel including beams columns and channels conferring to Indian and International series
PRODUCT
BROCHURE
JINDAY
STEEL & POWER
Major Applications
Power Sector, Infrastructure constructions, Steel & Cement plant construction, Transmission Line Tower/Telecom Line Towers, Fabrication, Bus/Truck bodies, Electrical Towers (SEB / Railways), Industrial Sheds, Commercial & Individual houses etc.
Product Range
EQUAL ANGLES (ISA) CHANNELS (ISMC) BEAMS- NPB/IPE BEAMS-WPB/HE FLATS RAILS 100-200 mm 75- 300mm 100-300mm 100-200mm 50-300mm 30Ib/yd&24kg/m.
We will be progressively offering structural sections in the mentioned range from this mill.
Steel Grade
IS 2062 E250A E250B E300 E350 E410 EN 10025 S235JR,S275JR,S275JO,S275J2,S355JR,S355JO,S355J2 ASTM A36 A572 Gr. 50 JIS SS 400, SM 490 *Other grades can also be supplied on pnor agreement
Certifications
• • ISO 9001 & ISO 14001. BIS certification for most of the sections
• •
JINDAL
PRODUCTS
RAILS
We have pioneered the manufacturing of 121 metre long track rails in the Indian sub-continent JSPL manufactures the world's longest rails. These 'A' class rails ranging from 13 m to 121 m length will make introduction of high speed rails in India, a reality. The availability of 121 metre long rails ensures a drastic reduction of weld population in Indian rail tracks, resulting in better riding comfort, enhanced safety and substantial savings in costs. JSPL rails are rolled in sections IRS 52, UIC 54 & UIC 60 conforming to Indian Railways specifications IRS T-12/2009 as well as various other international railway specifications. Rails can be supplied in customized finished lengths upto 121 metre and Flash Butt welded rail panels up to a length of 484 metre. JSPL is also a preferred supplier for Crane Rails which find widespread usage in EOT Cranes as well as for Gantry Crane Operations.
Applications
• • Rail Tracks for High Speed Trains, Sidings of Power Plants, Refineries, Cement, Fertiliser & Steel Plants, etc. Crane Rails for Ports & Harbors, Factories, Mines, Launch Pads, Shipyards etc.
Product Dimensions
TRACK RAILS
Steel Grades
TRACK RAILS
Gr 880 Class A, Class B, IU Gr 900A, 900 B, others as per prior agreement R 200, R 220, R 260
IS 3443
55 C11, 50 C12
Certifications
• BSI-London for Quality (BS: EN 9002:2000) • Environmental Management System (BS EN14001: 1996) • ROSO (Indian Railways)
Supply Credentials
• ROSO approved mill • RITES inspected rails
PRODUCT
BROCHURE
JINDAY
STEEL & POWER
FABRICATED SECTIONS
Jindal Steel and Power Limited (JSPL) have successfully added Fabricated Sections to its growing basket of quality products by offering: • H-type Beams • I-type Beams • Box Sections • Star Columns
Manufacturing of these sections is completely as per user's specifications. Our fabricated sections meet the quality standards demanded by the industry. Plates for these sectors come from our plate mill and are thoroughly inspected through various quality checks fully backed by mill certificates.
Applications
Large support columns and beams for Manufacturing & Process Plants, Airports, High Rise Buildings, Power Plants, Stadiums, Flyovers etc.
Product Dimensions
Depth Flange Width Length Web Thickness Flange Thickness 350 to 3000 mm 200 to 1000 mm 3.0 to 1B.0 metre 5t050mm 6toBOmm
JINDAL
PRODUCTS
Applications
General Engineering, Structural Fabrication, Bridges & Flyovers, Shipbuilding, Pressure Vessels, Railway Wagons, Oil & Gas pipelines, etc. Boilers &
Product Dimensions
DISCRETE PLATES Thickness Width Max. weight 7 mm-120 mm 1500 mm - 3500 mm 24 MT per plate PLATES
40 to 80 mm
CUT TO LENGTH PLATES Thickness Width ~gth 7 mm-16 mm 1500 mm - 2500 mm 6000 mm - 12500 mm
HOT ROLLED COILS Thickness Width Coil 10/00 Max. Weight 7 mm-25 mm 1500 mm - 2500 mm 700 mm min. 2000 mm max. 25 MT per coil
Grades
IS 2062 IS 2002 IS8917 JSPLHT JSPLHARO IRSM41/97 E250A,E250BR/BO, E250C,E350A, E350BR/BO, E350C, E410AtoE 1,2,3
CortenA
Grades
PRODUCT
BROCHURE
JINDAY
STEEL & POWER
Grades
ASTM : A36, A572, A573 ,A633 ,A242 Type I,A588 M-93 Gr A, A283, Gr NB/C/D EN 10025 S235, S275, S355 DIN 17100 St. 37, 44, 52 Grades 60 (415), 65 (450), 70 (485) ASTMA515 Grades 55 (380), 60 (410),65 (450), 70 (485) ASTMA516 ASTM A 537 class I : ASTMA387M Gr2C1.1, C1.2,Gr 11 C1.1,C1.2,Gr 12C1.1, C1.2,Gr22C1.1, CI.2 ASTMA204M A,B,C LRS/ABS/DNV A, B, D,AH27, DH27, AH32, DH32, AH36, DH36and equivalent API5L Gr B, X-42, X-46, X-52, X-56, X-60, X-65,X-70
Certifications
• • • • • BSI-London for Quality (BS: EN 9002:2000) Environmental Management System (BS EN14001: 1996) ISO 9001 :2000 & IS014001 :2004 CE,ADW-2000 LRS, ABS & DNV certifications for shipbuilding (GL & NK certifications under process)
JINDAL
PRODUCTS
WIRE RODS. FROM WIRE ROD. MILL PATRATU• .JHARKHAND - CAPACITV D.Ei MTPA
JSPL's wire rods come with a promise of high quality and dimensional precision. The latest technology that comes with Morgan mill assures high degree of thermo mechanical properties along with unparalleled dimensional accuracy. The new age Reducing & Sizing Mill (RSM) ensures excellent product tolerance and ovality. This in conjunction with the Morgan Enhanced Temperature Control System provides consistency of mechanical properties within a coil and from coil to coil. JSPL's wire rod is, therefore, the material of choice among wire drawers across the country. Coil reforming technology ensures that the coils are shipped with adequate care and reach you with excellent coil stability without any damage. We continue to improve and innovate to produce the best of quality and develop systems that can deliver our products at your doorstep in excellent condition. Our quality assurance system equipped with modern equipments and highly skilled work force constantly strives to get the best of products by controlling entire process at every vital point.
Applications
Fasteners, bolts, rivets, screws, general purpose wires, electrode wires, industrial wires, agriculture wires, CAQ, bush wires, chain rivet wires, detonator wire, Umbrella ribs, upholstery wires, cycle spokes, heald wires, staple pin Wire, ACSR, tyre and hose reinforcement wires, prestressed concrete wire, springs and rope wires, needle wires, safety pin wires, card clothing wires, vineyard wires ,earth wires, ball bearing Automobile parts like screw, fasteners, bush, spline, socket, connecting rod, shaft, gear, rivets, engine shaft, connecting rod, spindles, gears
Grades
Low Carbon Grades SAE 1006/1008/1010/1012/1015/1018/1020, CAQ Medium Carbon Grades : SAE1030/1 035/1 038/1 040/1541 /EN8D High Carbon HC36/40, HC41/45, HC51/55, HC56/60, HC61/65, HC66/70, TB68, HC71/75, HC76/80, HC81/85, PSC116, SWR52A,SWR62A,SWR82A Cold Heading Quality SAE1010/1015/1 018/1 020, SAE1OB21, SAE15B25, SAE15B41 , 19MnB4 Electrode Quality Grades: EQ(IS2879), JSPL Weld(MIG), EM12K Free Cutting Grades SAE 12L14,EN 1A,EN 8M,EN 15AM Ball Bearing Grades EN31, SAE52100 Alloy Grades 16MnCr5,20MnCr5,SCM 415H,SCM 420H,SAE8620,SAE4135 SAE4140
PRODUCT
BROCHURE
JINDAY'
STEEL & POWER
Standards
JSPL rebars comply with BIS 1786, 2008
Finished Products
JSPL rebars are hot rolled and are subjected to on line Thermomechanical Treatment (TMT). TMT is a combination of plastic deformation of steel in austenitic stage followed by quenching and further tempering. The controls at each critical operation ensure uniform properties in each rebar.
Chemical Proflerties IS 1786 Fe 5000 JSPL 5000 (TYflical Values)*%
Carbon (max.) Sulphur (max.) Phosphorous (max.) S+P(max.) Carbon Equivalent (max.)
Mechanical Properties
Yield Stress-YS (N/MM2) (min.) Elongation (min.) Ultimate Tensile Stress (UTS) (N/MM2) (min.)
500 16 565
540 18 600
Quality Assurance
JSPL ensures quality at every step, from the input of raw material to the final product delivered on site. With a high automated plant and continuous checks at every level, JSPL is able to produce the best quality rebars in the country. The quality team is equipped with modern testing facilities which ensure that the products meet stringent norms and quality standards. JSPL is committed to providing complete customer satisfaction with respect to quality, delivery and services. Feedback from the customers acts as inputs for continuous improvement on products and services.
Excellent Bendability
Due to controlled manufacturing process JSPL rebars have excellent bendability.The rebars can be bent around mandrels specified in IS 1756
SuperiorWeldability
A higher strength property is imparted by controlling the parameters of Thermomechanical Treatment (TMT)to ensure superiorWeldability.
Economy
Higher strength and elongation helps economise the steel consumption.
JINDAL STEEL & POWER LIMITED
PRODUCTS
SEMI-FINISHED
PRODUCTS
Semi-finished products like Slabs, Billets, Blooms, Beam Blank and Rounds can be delivered in a very wide range of carbon steel and alloy steel grades with ultra low gas and sulphur contents and come assured with high internal soundness and dimensional uniformity. Besides captive use, semi-finished products from Jindal Steel and Power Limited are being widely used by the forging industry, rolling units and seamless pipe manufacturers in India as well as International markets of Europe, South-East Asia, West Asia and the Middle East.
Product Specifications
SQUARE BILLETS AND BLOOMS 130 mm, 150 mm, 165 mm, 200 mm, 250 mm RECTANGULAR BLOOMS
285 mm x 390 mm and 280 mm x 320 mm BEAM BLANKS 480 x 420 x 120 mm, 355 x 280 x 90 mm ROUNDS 140 mm, 160 mm, 200 mm, 220 mm, 255 mm, 280 mm, 305 mm, 355 mm diametre SLABS Width Thickness Length Max. Weight 1500 mm to 2600 mm 215 mm, 250 mm & 280 mm 3.0 metre to 8 metre 24 MT per slab
FUTURE
PRO~ECTS
PLATE MILL. ANGUL - CAPACITY 1.5 MY
The upcoming plate mill of Siemens VAl make at Angul will produce plates upto a width of 4.85 metre. With this plate mill being commissioned, Jindal Steel and Power Limited will pioneer the production of ultra wide plates in India. The state-of-the-art plate mill will have facility for TMCR, On-line & Off-line normalizing, Quenching & Self Tempering. Applications Ship Building, Line Pipe, Automotive, Engineering & Fabrication etc. Grades Wide ranging grades catering to above areas of applications are planned for development Size Range Thickness Width Range Plate Weight 5 mm-150 Max. 30 MT mm 1500 mm - 4850 mm Pressure Vessel, Boilers, Pen Stocks, General
PRODUCT
BROCHURE
CERTIFICATIONS
JINDAY'
STEEL & POWER
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JINDAL
Corporate
Office
Registered
Office
Jindal Centre, 12, Bhikaiji Cama Place, New Delhi - 110 066. INDIA Tel: +9111 26188340-50, Fax: +9111 26161271
OP Jindal Road Hisar - 125005 Haryana. INDIA Tel: +91 166222247184 Fax: +91 1662 220476
Works Offices
Raigarh
Kharsia Road Raigarh - 496 001 Chhattisgarh. INDIA Tel: +91 7762227001-05 Fax: +91 7762 227022-23 E-mail: [email protected]
Raipur
13 K. M. Stone, G.E. Road, Mandir Hasaud, Raipur - 492 101 Chhaltisgarh. INDIA Tel: +91 n1 2471205-07 Fax: +91 771 2471214, 2471120 E-mail: [email protected]
Angul
Plot No. 751, Near Panchmukhi Chhaka, Similipada, Angul-759122, Odisha. INDIA Tel: +91 6761 254191-95 Fax: +91 6761 254141/2 E-mail: [email protected]
Patratu
Balkudra, Patratu, Dislt. Ramgarh, Jharkhand 829143. INDIA Tel: +91 6553 275724/275726 Fax: +91 6553 275744
Barbil
Iron Ore Pellet Plant Commercial Office, Plot No. 507/365 Barbil-Joda Highway Barbil 758 035, Odisha. INDIA Tel: +91 6767248621/248625 Fax: +91 6767 248620
Marketing Offices
Head Office
DCM Building, 3rd Floor, Plot No-94, Sec-32, Near Exit-9, Gurgaon - 122 001, Haryana. INDIA Ph: +91 124 6689000 (Board) E-mail: [email protected]
International
Sales Division
DCM Building, 3rd Floor, Plot No-94, Sec-32, Near Exit-9, Gurgaon - 122 001, Haryana. INDIA Ph: +91 124 6689000 (B) 6689235 (D) Email: [email protected]
Central
13 K. M. Stone G.E. Road, Mandir Hasaud Raipur - 492 101 Chhaltisgarh. INDIA Tel: +91 771 2471205-7 Fax: +91 771 3054671/2471001 E-mail: [email protected]
East
Room No. 61 & 63, 6th Floor, Circular Court, 8 A.J.C.Bose Road, Kolkata -700017, West Bengal. INDIA Tel: +91 3340218100 Fax: +91 33 40218116 E-mail: [email protected]
West
Jindal Enclave Behind Marathe Udyog Bhawan New Prabhadevi Road, Prabhadevi Mumbai - 400 025. INDIA Tel: +91 2224238304/24238314 Fax: +91 22 24238312 E-mail: [email protected]
North
DCM Building, 3rd Floor, Plot No-94, Sec-32, Near Exit-9, Gurgaon-122 001, Haryana. INDIA Tel: +91 1246689000 (B), 6689234 E-mail: [email protected]
South
20, Century Plaza 560 - 562, Anna Salai Chennai 600 018. INDIA Tel: +91 44 43546723/4, 42172334, 43446950 Fax: +91 44 42132334 E-mail: jsplchennai@airtelmaiLin
(D)
Stockyards
Ahmedabad
Plot No. 156/157, Mouje Eyava Near Hipolin Ltd., Opp. Super Alia Sanand, Viramgam Highway Sanand, Ahmedabad - 382 110. INDIA Tel.: +91 2717 284116 Fax: +91 2717 284216 Mob.: 9638811555; 9099944001 Email: [email protected]
Chennai
Plot No.4, Survey No. 110/2 Kadappakkam Village, Manali Chennai - 600 103. INDIA Telefax: +91 44 25930487
Faridabad
Jindal Steel & Power Village Bhakri, Batkal-Pali Road, Faridabad-Haryana - 121 009 Tel: +91 129 2484847 Fax: +91 129-2484630
Ghaziabad
Jindal Steel & Power Chachan Metals Pvt. Limited Khasra No:387 to 389 & 391 to 394 Gram-Bhavapur ,Reliance Road Dasna, Ghaziabad-U.P'
Hyderabad
Survey No. 66-E, 67-E, 68-A Shankarpally Road Nandigama Village Patancheruw, Medak Dislt. - 502 319 Andhra Pradesh. INDIA Tel: +91 8455 200309/310
Kolkata
C/o. Blue Moon Commercial (P) Ltd. Jaladhulagori, Sankrail, Opp. Ambuja Bengal Factory Distt. Howrah - 711 313. INDIA Telefax: +91 3326791905
Nagpur
17.5 K.M. Stone, Bhandara Road Mauza Kadoli, Tehsil Kamptee Distt. Nagpur - 441104. INDIA Tel: +91 7109270486
Ralhuri Stockyards
Jindal Steel & Power Ltd. Gate No.44, Opp.Rahuri Railway Tandulwadi, Post- Rahuri, Dislt. Amadnagar-413705 Maharashtra. Tel: +91 2426-248582 Station,
JINDAY
STEEL & POWER
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Registered Office Corporate Office Marketing Head Office & International Sales Works Mines Regional Marketing Offices Stock Yards
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PRODUCT RANGE
JINDAY'
STEEL & POWER
STRUCTURAL SECTIDNS*
Beams
1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 2 3 4 5
Designation and Sectional Weights Ekg/mJ
PARALLEL FLANGE BEAMS; UB Series UB 203x 133x25/30 UB 254 x 146 x 31/37/43 UB 305 x 165 x 40/46/54 UB 356 x 171 x 45/51/57/67 UB 406 x 178 x 54/60/67/74 UB 457 x 152 x 52/60/67/74/82 UB 457 x 191 x 67/74/82/89/98 UB 533 x 210 x 82/92/101/109/122 UB 610 x 229 x 101/113/125/140 PARALLEL FLANGE BEAMS; NPB Series NPB100X55X8.1 NPB 120 X60 X 10.37 NPB 140 X 70 X 12.89 NPB 160 X 80 X 15.77 NPB 180 X 90 X 15.37/18.8/21.27 NPB 200 X 100 X 18.42/22.36/25.09 NPB 200 X 130 X 27.37/31.55 NPB 220 X 110 X 22.18/26.2/29.35 NPB 240 X 120 X 26.15/30.71/34.31 NPB 270 X 135 X 30.73/36.07/42.26 NPB 300 X 150 X 36.52/42.24/49.32 NPB 350 X 170 X 50.2/57.1/66 NPB 360 X 50.2 / 57.1 /66 NPB 400 x 180 x 57.4/66.3/75.7 NPB 450 x 190 x 67.2/77.6/92.4 NPB 500 x 200 x 79.4/90.7/107.3 NPB 600 x 220 x 107.6/122.4/154.5 PARALLEL FLANGE BEAMS; IPE Series IPE 100X55X6.9/8.1 IPE 120 X 64 X 8.7/10.4 IPE 140 X 73 X 10.5/12.9 IPE 160 X 82 X 12.7/15.8 IPE 180 X 91 X 15.4/18.8/21.3 IPE 200 X 100 X 18.4/22.4/25.1 IPE 220 X 110 X 22.2/26.2/29.4 IPE 240 X 120 X 26.2/30.7/34.3 IPE 270 X 135 X 30.7/36.1/42.3 IPE 300 X 150 X 36.5/42.2/49.3 IPE 360 X 170 X 50.2 / 57.1 /66 IPE 400 x 180 x 57.4/66.3/75.7 IPE 450 x 190 x 67.2/77.6/92.4 IPE 500 x 200 x 79.4/90.7/107.3 IPE 600 x 220 x 107.6/122.4/154.5 PARALLEL FLANGE BEAMS; WPB Series WPB / HE 320 X 300 X 74.2/ 97.6 /127/245 WPB/HE 600 x 300 x 128.8/177.8/211.9/285.5 WPB/HE 700 x 300 x 149.9/204.5/240.5/300.7 WPB/HE 800 x 300 x 172/224/262/317 WPB/HE 900 x 30 x 198/252/291/333
JINDAL
LIMITED
PRODUCT RANGE
JINDAY
STEEL & POWER
COLUMNS
1 2 3 4 5
Designation
lkg/mJ
UC UC UC UC UC
152 X 152 X 23/30/37 203 X 203 X 46/52/60/71/86 254 X 254 X 73/89/107/132/167 305 X 305 X 97/118/137/158/198/240/283 356 X 368 X 129 / 153 / 177 /202
CHANNELS
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Designation
lkg/mJ
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1 2 3 4 5 6 7 8 9 10
ISMC ISMC ISMC ISMC ISMC ISMC ISMC ISMC ISMC ISMC
75 X 40 X 7.14 100 X 50 X 9.56 125 X 65 X 13.1 150 X 75 X 16.8 175 X 75 X 19.6 200 X 75 X 22.3 250 X 80 X 30.6 250 X 82 X 34.2 300 X 90 X 36.3 400 X 100 X 50.1
EaUAL ANGLES
1 2 3 4 5
X X X X X
X X X X X
RAILS*
Rail: IRS 52 UIC 60 UIC 54 Crane Rail: CR 80, CR 100 *Please refer Annexure A for dimensional details & sectional properties ofthese products.
PRODUCT
BROCHURE
PRODUCT RANGE
JINDAY
STEEL & POWER
PLATES
Thickness Range: 7 mm to 120 mm Width Range: 1500 mm to 3500 mm Length: 3 metre to 12.5 metre (as per requirement)
rr-
COILS
~T~h~ic~kn~e~s~s~R~ange:7mmto25mm ___!WC!.!i~dt.!o!..!h~R.!!:a!!..!.lnge mm : 1500 mm to 2500 Coil Weight: 16 to 25 MT
TMT BARS
Sizes (in mm) - 8,10,12,16,20,25,28, 32,36,40
FABRICATED BEAMS
Depth : 350 to 3000 mm Flange Width: 200 to 1000 mm Length: 3.0 to 18.0 metre Web Thickness: 5 to 50 mm Flange Thickness: 6 to 80 mm
WIRE RODS
Size Range: 5.2 mm, 5.5 - 22.0 mm (in 0.5 mm increments)
JINDAL
Root radius R1 R2 mm
Area of section A
Remarks
w
Kg/m mm 8.0 10.0 12.0 8.0 10.0 12.0 10.0 12.0 10.0 12.0 16.0 16.0 20.0
Ixx
Zxx
ern"
rxx
cm
mm
ern'
ern'
ern'
ern'
ern'
ern'
ern'
ern'
EQUAL LEG ANGLES 100 x 100 x 8 12.1 x 10 14.9 x 12 17.7 110 x 110 x 8 x 10 x 12 130 x 130 x 10 x 12 150x150 x1C x 12 x 16 13.4 16.6 19.7 19.7 23.5 22.9 27.3 35.8 48.5 60.0
PRODUCT RANGE
ANNEXURE-A
Sectional Weight w Kg/m PARALLEL FLANGE BEAMS; UB SERIES UB 203 x 133 x 25 UB203x133x30 25.1 30.0 203.2 206.8 133.2 133.9 5.7 6.4 7.8 9.6 7.6 7.6 31.97 38.21 2340 2896 307.6 384.7 230.3 280 46.2 57.5 8.56 8.71 Total Depth H mm
8. 5
~f~~2~.7~6~~2~.~76~~_1~5~.4~~~14~5~~1~45~~2~3~2~~5~8~.4~~2~0~.0~+-~2~0~.0 __ ~~3~.0~7~ __ ~3.~0~7-+~3~.8~8~+-~1.~9~5~ :!2,," 2.84 2.84 19.0 177 177 282 71.8 24.7 24.7 3.05 3.05 3.85 1.94 5~~~~~~~~~~~~~~~~~~~~~~~+-~~~-=~~~~~~~~-+~~~~~~~ ~" 2.92 2.92 22.6 207 207 329 84.7 29.2 29.2 3.03 3.03 3.82 1.94 3.00 3.00 17.1 197 197 313 81.0 24.6 24.6 3.40 3.40 4.28 2.18
JINDAY
STEEL & POWER
Remarks Radius of gyration
10.0
4.8 ~3~.0~9~~3~.0~9~ __ 2~1~.~1-+~24~0~~24~0~~3~8~1~~98~.~9~_3~0~.4~+-~30~.~4~ __ 3~.3~7~~~3~.3=7~ __ 4~.2~5~~2~.1~6~ 3.17 3.17 25.1 281 281 446 116 35.9 35.9 3.35 3.35 4.22 2.15 3.59 3.67 4.08 3.59 3.67 4.08 25.1 29.9 29.2 405 476 634 405 476 634 640 757 1010 166 196 260 43.1 51.0 58.0 43.1 51.0 58.0 4.02 3.99 4.66 4.02 3.99 4.66 5.07 5.03 5.87 2.57 2.56 2.98
.e
X Axis
Ixx
YAxis Iyy
X Axis Zxx
em"
YAxis Zyy
X Axis
rxx
cm
Iii!
em'
em'
em'
ern'
10.0
4.8
For domestic sales: 5 MT per size per length and 22 MT in total. (In case of lesser order quantitiy, freight for full trailor/truck to buyer's account) For exports: 30 MT per size per length per grade for grades S275JRlequivaient and lower; Total order quantity: Min 500 MT 50 MT per size per length and 100 MT per grade for grades S355JRlequivaient and higher; Total order quantity: Min 500 MT
12
Y
L
4.8 ~4~.1~6~ __4~.1~6~__ 3~4~.8~+-~74~6~~74~6~_1~1~90~~3~06~~_6~8~.8~+-~68~.=8~ __ 4~.6~3~~~4~.6~3~~5~.8=4~~2~.9~7~ 4.31 4.31 45.6 959 959 1520 395 89.7 89.7 4.58 4.58 5.77 2.94 Invoicing: 5.56 5.56 61.8 2370 2370 3760 968 164 164 6.19 6.19 7.80 3.96 4.8 ~5~.7~1~~5.~771-r~7~6.~4-+~2~88~0~~2~88~0~~4~57~0~11~8~0--~2~071--~2~0~1--+-~6~.1~4_,~6~.1~4~~7~.7~3~~3~.9~3~
ttl
For domestic sales: On actual weight basis or as per mutual agreement For exports: On theoretical weight basis on nominal size & length
200 x 200 x 16 x 20
15
r/
x·_·········· ·········_····x H
UB 356 x 171 x 45 UB 356 x 171 x 51 UB 356 x 171 x 57 As per IS: 3443 -1980 (INDIAN SPECIFICATION FOR CRANE RAIL SECTIONS) UB 356 x 171 x 67 UB 406 x 178 x 54 UB 406 x 178 x 60 UB 406 x 178 x 67 UB 406 x 178 x 74
CR-80
64.2
--
r
1.. -8
CR-100
89.0
·1
Sectional Weight (Kg/m) 54.43 60.34 51.89 As per IRS-T-12-2009, UIC-860-R, or EN-13674-1 As per IRS-T-12-2009
UB 457 x 152 x 52 UB 457 x 152 x 60 UB 457 x 152 x 67 UB 457 x 152 x 74 UB 457 x 152 x 82 UB 457 x 191 x 67 UB457x191 x74 UB 457 x 191 x 82 UB 457 x 191 x 89 UB 457 x 191 x 98
Description Beams
Sectional Weight w
Total Depth H
Flange Width B mm 208.8 209.3 210 210.8 211.9 227.6 228.2 229 230.2
Thickness of Web tw mm 9.6 10.1 10.8 11.6 12.7 10.5 11.1 11.9 13.1
Thickness of Flange tf mm 13.2 15.6 17.4 18.8 21.3 14.8 17.3 19.6 22.1
Root radius r mm 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7
Area of section A
Sectional Modulus X Axis ZXX cm' 1800 2072 2292 2477 2793 2515 2874 3221 3622 YAxis Zyy cm' 192.3 228.3 256.4 279.2 319.7 256 301 343 391
Radius of gyration X Axis YAxis ryy cm PARALLEL 4.38 4.51 4.57 4.60 4.67 4.75 4.88 4.97 5.03 Remarks
rxx
cm 21.31 21.69 21.87 21.94 22.12 24.24 24.63 24.88 25.05
Description Beams
Sectional Weight w
Total Depth H
Flange Width B mm 170.0 170.0 172.0 180 180 182 190 190 192 200 200 202 220 220 224
Thickness of Web tw mm 6.6 8.0 9.2 7 8.6 9.7 7.6 9.4 11 8.4 10.2 12 9.8 12 15
Thickness of Flange tf mm 11.5 12.7 14.7 12 13.5 15.5 13.1 14.6 17.6 14.5 16 19 17.5 19 24
Area of section A
Sectional Modulus X Axis ZXX cm' 811.8 903.6 1047 1022.3 1156.4 1324.1 1331.5 1499.7 1794.9 1727.7 1927.9 2283.7 2777.8 3069.4 3678.8 YAxis Zyy cm' 111.1 122.8 145.5 130.1 146.4. 171.9 158.1 176.4 217.2 193.9 241.2 259.6 283.3 307.9 403.6
rxx
cm 15.06 14.95 15.05 16.66 16.55 16.66 18.65 18.48 18.65 20.61 20.43 20.56 24.6 24.3 24.52
YAxis ryy cm 3.84 3.79 3.86 4.00 3.95 4.03 4.19 4.12 4.21 4.38 4.31 4.38 4.77 4.66 4.79
Remarks
Description Beams
Sectional Weight w
Total Depth H mm 152.4 157.6 161.8 203.2 206.2 209.6 215.8 222.2 254.1 260.3 266.7 276.3 289.1 307.9 314.5 320.5 327.1 339.9 352.5 365.3 355.6 362 368.2 374.6 Total Depth H mm 75 100 125 150 175 200 250 250 300 400
Flange Width B mm 152.2 152.9 154.4 203.6 204.3 205.8 206.4 209.1 254.6 256.3 258.8 261.3 265.2 305.3 307.4 309.2 311.2 314.5 318.4 322.2 368.6 370.5 372.6 374.7 Flange Width B mm 40 50 65 75 75 75 80 82 90 100
Thickness of Web tw mm 5.8 6.5 8 7.2 7.9 9.4 10 12.7 8.6 10.3 12.8 15.3 19.2 9.9 12 13.8 15.8 19.1 23 26.8 10.4 12.3 14.4 16.5
Thickness of Flange tf mm 6.8 9.4 11.5 11 12.5 14.2 17.3 20.5 14.2 17.3 20.5 25.3 31.7 15.4 18.7 21.7 25 31.4 37.7 44.1 17.5 20.7 23.8 27
Root radius r mm 7.6 7.6 7.6 10.2 10.2 10.2 10.2 10.2 12.7 12.7 12.7 12.7 12.7 15.2 15.2 15.2 15.2 15.2 15.2 15.2 15.2 15.2 15.2 15.2
Area of section A
Moment of Inertia X Axis Ixx cm' 1250 1748 2210 4568 5259 6125 7618 9449 11420 14270 17510 22530 30000 22250 27670 32810 38750 50900 64200 78870 40250 48590 57120 66260 YAxis Iyy
Sectional Modulus X Axis ZXX cm' 164 221.8 273.2 449.6 510.1 584.4 706 850.5 897.9 1096 1313 1631 2075 1445 1760 2048 2369 2995 3643 4318 2264 2684 310.3 3538 YAxis Zyy cm' 52.55 73.31 91.48 152.1 174 200.6 245.9 299.1 307 379 458.1 576.4 744.3 478.7 589.4 692.2 807.8 1037 1276 1529 792.8 947.5 1102 1264
rxx
cm 6.54 6.76 6.85 8.82 8.91 8.96 9.18 9.28 11.07 11.22 11.33 11.58 11.87 13.42 13.57 13.72 13.87 14.2 14.49 14.79 15.65 15.79 15.91 16.05
YAxis ryy cm 3.70 3.83 3.87 5.13 5.18 5.20 5.30 5.34 6.48 6.55 6.59 6.69 6.81 7.69 7.77 7.83 7.90 8.04 8.15 8.27 9.43 9.49 9.54 9.60
Remarks
Kg/m mm PARALLEL FLANGE BEAMS; UB SERIES CONTO ... UB533x210x82 82.2 528.3 UB533x210x92 92.1 533.1 UB 533 x 210 x 101 101.0 536.7 UB 533 x 210 x 109 109.0 539.5 UB 533 x 210 x 122 122.0 544.5 UB 610 x 229 x 101 UB610x229x113 UB 610 x 229 x 125.1 UB 610 x 229 x 139.9 101.2 113.0 125.1 139.9 602.6 607.6 612.2 617.2
ern'
104.7 117.4 128.7 138.9 155.4 128.9 143.9 159.3 178.2
em'
47540 55230 61520 66820 76040 75780 87320 98610 111800
ern'
2007 2389 2692 2943 3388 2915 3434 3932 4505
Kg/m mm FLANGE BEAMS; NPB/IPE SERIES CONTO ... 50.2 57.1 66.0 57.4 66.3 75.7 67.2 77.6 92.4 79.4 90.7 107.0 108.0 122.0 154.0 357.6 360.0 364.0 397 400 404 447 450 456 497 500 506 597 600 610
ern'
64.0 72.7 84.0 73.1 84.5 96.5 85.5 98.8 117.7 101.3 115.5 136.7 137 156 196.8
ern'
14520 16270 19050 20293 23128 26747 29759 33743 40923 42933 48199 57777 82919 92083 118302
em'
944.3 1043 1251 1170.6 1317.8 1564.2 1502.4 1675.9 2085.4 1939.2 2141.7 2621.7 3116.3 3387.3 4520.8
IPE A360/NPB 350 x 170 x 50.2 IPE 360/NPB 350 x 170 x 57.1 IPEO 360/NPB 350 x 170 x 66 IPEA400/NPB 400 x 180 x 57.4 IPE 400/NPB 400 x 180 x 66.3 IPEO 400/NPB 400 x 180 x 75.7 IPEA450/NPB 450 x 190 x 67.2 IPE 450/NPB 450 x 190 x 77.6 IPEO 450/NPB 450 x 190 x 92.4 IPEA 500/NPB 500 x 200 x 79.4 IPE 500/NPB 500 x 200 x 90.7 IPEO 500/NPB 500 x 200 x 107 IPEA 600/NPB 600 x 220 x 108.0 IPE 600/NPB 600 x 220 x 122.0 IPEO 600/NPB 600 x 220 x 154.0
Kg/m PARALLEL FLANGE COLUMNS; UC SERIES UC 152 x 152 x 23 23.0 UC 152 x 152 x 30 30.0 UC152x152x37 37.0 UC UC UC UC UC UC UC UC UC UC UC UC UC UC UC UC UC UC UC UC UC 203 203 203 203 203 254 254 254 254 254 305 305 305 305 305 305 305 356 356 356 356 x x x x x x x x x x x x x x x x x x x x x 203 203 203 203 203 254 254 254 254 254 305 305 305 305 305 305 305 368 368 368 368 x 46 x 52 x 60 X 71 x 86 x x x x x x x x x x x x x x x x 73 89 107 132 167 97 118 137 158 198 240 283 129 153 177 202 46.1 52.0 60.0 71.0 86.1 73.1 88.9 107.1 132.0 167.1 96.9 117.9 136.9 158.1 198.1 240.0 282.9 129.0 152.9 177.0 201.9 Sectional Weight w Kg/m 7.14 9.56 13.1 16.8 19.6 22.3 30.6 34.2 36.3 50.1
ern'
29.25 38.26 47.11 58.73 66.28 76.27 90.43 109.6 93.1 113.3 136.4 138.1 212.9 123.4 150.2 174.4 203.4 252.4 305.8 360.4 164.3 194.8 225.5 257.2
ern'
399.9 560.5 706.2 1548 1778 2065 2537 3127 3908 4857 5928 7531 9870 7308 9059 10700 12570 16300 20310 24630 14610 17550 20530 23690
Equivalent to WPB 150 x 150 x 23 Equivalent to WPB 150 x 150 x 30 Equivalent to WPB 150 x 150 x 37
'(
i ttl
!
r/
x··_·_··
tw~
··_·_·-x
PARALLEL FLANGE BEAMS; NPB/IPE SERIES IPE 100/NPB 100X55 8.1 IPE 120/NPB 120X60 IPE 140/NPB 140X70 IPE 160/NPB 160X80 IPEA 180/NPB 180X90 IPE 180/NPB 180X90 IPEO 180/NPB 180X90 IPEA 200/NPB 200X100 IPE 200/NPB 200X100 IPEO 200/NPB 200X100 NPB 200X130 NPB 200X130 IPEA220/NPB 220X110 IPE 220/NPB 220X110 IPEO 220/NPB 220X110 IPEA240/NPB 240X120 IPE 240/NPB 240X120 IPEO 240/NPB 240X120 IPEA 270/NPB 270X135 IPE 270/NPB 270X135 IPEO 270/NPB 270X135 IPEA 300/NPB 300 x 150 x 36.5 IPE 300/NPB 300 x 150 x 42.2 IPEO 300/NPB 300 x 150 x 49.3 10.37 12.89 15.77 15.37 18.8 21.27 18.42 22.36 25.09 27.37 31.55 22.18 26.2 29.35 26.15 30.71 34.31 30.73 36.07 42.26 36.5 42.2 49.3
100 120 140 160 177 180 182 197 200 202 207 210 217 220 222 237 240 242 267 270 274 297 300 304
55 64 73 82 91 91 92 100 100 102 133 134 110 110 112 120 120 122 135 135 136 150 150 152
4.1 4.4 4.7 5 4.3 5.3 6 4.5 5.6 6.2 5.8 6.4 5 5.9 6.6 5.2 6.2 7 5.5 6.6 7.5 6.1 7.1 8
5.7 6.3 6.9 7.4 6.5 8 9 7 8.5 9.5 8.5 10 7.7 9.2 10.2 8.3 9.8 10.8 8.7 10.2 12.1 9.2 10.7 12.7
7 7 7 9 9 9 9 12 12 12 12 12 12 12 12 15 15 15 15 15 15 15 15 15
10.3 13.2 16.4 20.1 19.6 23.9 27.1 23.5 28.5 32 34.9 40.2 28.3 33.4 37.4 33.3 39.1 43.7 39.1 45.9 53.8 46.53 53.81 62.83
171 318 541 869 1063 1317 1505 1591 1943 2211 2666 3153 2317 2772 3134 3290 3892 4369 4917 5790 6947 7173 8356 9994
15.9 27.7 44.9 68.3 81.9 100.9 117.3 117.2 142.4 168.9 334 401.9 171.4 204.9 239.8 240.1 283.6 328.5 358 419.9 513.5 519 603.8 745.7
34.2 53 77.3 108.7 120.1 146.3 165.4 161.6 194.3 218.9 257.5 300.3 213.5 252 282.3 277.7 324.3 361.1 368.3 428.9 507.1 483.1 557.1 657.5
5.8 8.6 12.3 16.7 18 22.2 25.5 23.4 28.5 33.1 50.2 60 31.2 37.3 42.8 40 47.3 53.9 53 62.2 75.5 69.2 80.5 98.12
4.07 4.9 5.74 6.58 7.37 7.42 7.45 8.23 8.26 8.32 8.74 8.86 9.05 9.11 9.16 9.94 9.97 10 11.21 11.23 11.36 12.42 12.46 12.61
1.24 1.45 1.65 1.84 2.05 2.05 2.08 2.23 2.24 2.3 3.1 3.16 2.46 2.48 2.53 2.68 2.69 2.74 3.02 3.02 3.09 3.34 3.35 3.45
r--Bi
~
I 1
PARALLEL FLANGE BEAMS; WPB/HE SERIES HEAA 320/wPB 320 x 300 x 74.2 74.2 HEA320/wPB 320 x 300 x 97.6 97.6 HEB 320/wPB 320 x 300 x 127 127.0 HEM 320/wPB 320 x 300 x 245 245.0 HEAA 600/wPB 600 x 300 x 129 HEA 600/wPB 600 x 300 x 178 HEB 600/wPB 600 x 300 x 212 HEM 600/wPB 600 x 300 x 285 HEAA 700/wPB 700 x 300 x 150 HEA 700/wPB 700 x 300 x 204 HEB 700/wPB 700 x 300 x 241 HEM 700/wPB 700 x 300 x 301 HEAA 800/wPB 800 x 300 x 172 HEA 800/wPB 800 x 300 x 224 HEB WPB 800 x 300 x 262 HEM 800/wPB 800 x 300 x 317 HE 800 x 373* HEA 900/wPB 900 x 300 x 252 HEB 900/wPB 900 x 300 x 291 HEM 900/wPB 900 x 300 x 333 129.0 178.0 212.0 285.0 150.0 204.0 241.0 301.0 172.0 224.0 262.0 317.0 373.0 252.0 291.0 333.0
301 310 320 359 571 590 600 620 670 690 700 716 770 790 800 814 826 890 900 910
300 300 300 309 300 300 300 305 300 300 300 304 300 300 300 303 308 300 300 302
27 27 27 27 27 27 27 27 27 27 27 27 30 30 30 30 30 30 30 30
94.58 124.4 161.3 312 164.1 226.5 270 363.7 190.9 260.5 306.4 383 218.5 285.8 334.2 404.3 474.6 320.5 371.3 423.6
16450 22930 30820 68130 91872 141208 171041 237447 142721 215301 256888 329278 208882 303442 359083 442598 523900 422075 494065 570400
4959 6985 9239 19710 6993.4 11271.3 13530.2 18975.5 7673.1 12178.8 14440.8 18797.4 8133.7 12638.7 14903.7 18627.4 22530 13547.5 15815.9 18450
1093 1479 1926 3796 3217.9 4786.7 5701.4 7659.6 4260.3 6240.6 7339.7 9197.7 5425.5 7682.1 8977.1 10875 12690 9484.8 10979 12540
330.6 465.7 615.9 1276 466.2 751.4 902 1244.3 511.5 811.9 952.7 1236.7 542.2 842.6 993.6 1229.5 1463 903.2 1054.4 1222
13.19 13.58 13.82 14.78 23.66 24.97 25.17 25.65 27.34 28.75 28.96 29.32 30.92 32.58 32.78 33.09 33.23 36.29 36.48 36.7
7.24 7.49 7.57 7.95 6.53 7.05 7.08 7.22 6.34 6.65 6.68 7.01 6.10 6.65 6.68 6.79 6.89 6.50 6.53 6.60
Description Beams
Thickness ThicknessFlange Distance Area of of of Web of Flange Slope section , Centre Max of Gravir. Cyy r A tw If deg. mm ern' mm mm 4.8 5.0 5.3 5.7 6.0 6.2 7.2 9 7.8 8.8 7.5 7.7 8.2 9.0 10.2 11.4 14.1 14.1 13.6 15.3 96 96 96 96 96 96 96 96 1.32 1.54 1.95 2.20 2.19 2.20 2.30 2.23 2.35 2.42 9.1 12.2 16.7 21.3 24.9 28.5 39.0 43.5 46.3 63.8
Moment of Inertia X Axis Ixx cm' 78.5 192 425 788 1240 1830 3880 4080 6420 15200 YAxis Iyy
Sectional Modulus X Axis ZXX cm' 20.9 33.5 68.1 105 141 181 307 326 428 760 YAxis Zyy cm' 4.81 7.71 13.4 19.5 23.0 26.4 38.5 40.9 47.1 67
rxx
cm 2.94 3.97 5.05 6.08 7.04 8.02 9.92 9.68 11.80 15.4
YAxis ryy cm 1.19 1.48 1.91 2.20 2.21 2.22 2.37 2.37 2.60 2.82
ern'
12.9 26.7 61.1 103 122 141 211 244 313 508
INDIAN CHANNELS MC75 MC 100 MC 125 MC 150 MC 175 MC200 MC250 ISMC 250 MC300 ISMC400
11
'-~
R, '
3.
ASTM- A 36 M CARBON STRUCTURAL STEEL (For Parallel Flange Beams & Columns, and Channels) Chemical composition Grade A36 C 0.26 Mn P 0.04 % (max) (Ladle Analysis) S 0.05 Si 0.40 Cu (Min) 0.20 UTS (Mpa) 400-550 Mechanical YS (Mpa) 250(Min} Properties % Elongation 200mm 20 on GL 50mm 21
PRODUCT SPECIFICATIONS
Rails.
I I
CAST PRODUCTS
JINDAY'
STEEL & POWER
%Cr 0.2 %Mo 0.25 0.35 %V 0.05 %Si 0.15 0.35 0.15 0.3 0.2 0.4 0.3 0.45 0.1 0.35 0.25 0.4 0.2 0.35 %AI 0.012 0.015 0.05 0.015 0.05 0.015 0.05 0.015 0.05 0.015 0.05 0.015 0.05 %Ni -
CONTINUOUS CAST ROUNDS FOR SEAMLESS PIPEAPPLICATION Grade BS3059 Pt-II Gr243 BS3059 Pt-II Gr440 DIN 1629 ST52 DIN 1629 ST52 (Spl) SAE 1518 SAE 1040 SAE 1035 ASTM A105 SAE 4130 API5LX-42 API5LX-60 N-80 BS-3059 (lBR GRADE) (Equivalent to- BS-3059) SAE-1518 (Eq to SAE-1518) SAE-1541 (Eq. To SAE-1541) ST-52 (Eq-DIN 1.0580 SAE-1537V (EQ. To SAW-17) SAE-1527 (Eq. To SAW-15) Range Min Max Min Max 3 4 5 6 Min Max Min Max Min Max Min Max Min Max 8 9 10 11 Min Max Min Max Min Max Min Max 12 13 14 Min Max Min Max Min Max Min Max Min Max Min Max Min Max %C 0.13 0.18 0.13 0.17 0.17 0.21 0.18 0.22 0.17 0.21 0.39 0.44 0.33 0.37 0.18 0.24 0.28 0.33 0.11 0.15 0.17 0.21 0.4 0.45 0.13 0.18 0.18 0.21 0.4 0.44 0.18 0.22 0.25 0.3 0.25 0.29 %Mn 0.6 0.75 1.05 1.2 1.35 1.5 1.45 1.6 1.25 1.4 0.75 0.9 0.65 0.85 0.7 1.0 0.45 0.6 1.05 1.2 1.35 1.45 1.6 1.7 1.05 1.2 1.2 1.3 1.5 1.65 1.4 1.6 1.5 1.6 1.5 1.6 %S 0.02 %P 0.02
SI. No. GRADES OF RAILWAY RAILS 4. IRS T-12-96, UIC 860(O}, IRS T-43-92, & Electrical Conductivity 1 2
Chemicalcomposition % (LadleAnalysis) Grades IRS-T-12-96Gr 880 UIC-860to) Gr 900A IRST-43-92GradeII ECR C 0.60-0.80 0.60-0.80 0.60-0.85 0.11 max. Mn 0.80-1.30 0.80-1.30 0.80-1.40 0.30-0.50 Si 0.10-0.50 0.10-0.50 0.10-0.55 0.10 max S{max) 0.030 0.040 0.055 0.050 P{max) 0.030 0.040 0.065 0.050 AI (max) 0.02 H{ppm) max 1.6 UTS (MPa) 880 min 880-1030 880 Min %EL{min) GL5.650So 10 10 10
FWT
Satisfactory Satisfactory Satisfactory
0.015
0.02
0.05
265
5.
CRANE RAIL SECTIONS (lS-3443:1980) Chemical composition Grades 55 C11 50 C12 C 0.50-0.60 0.40-0.60 % (Ladle Analysis) Mn 0.95-1.25 0.90-1.45 Si 0.05-0.30 0.03-0.30 S {max} 0.06 0.06 Mechanical P {max} 0.06 0.06 Properties UTS MPa {Min} 710 710 %ELGL 5.65VSo 14 14 Hardness BHN Min 200 200 7
0.02
0.02
0.05 0.02
0.04 0.02
0.35 0.2 0.3 0.3 0.45 0.35 0.45 0.3 0.45 0.1 0.35 0.1 0.35 0.1 0.25 0.3 0.55 0.15 0.3 0.15 0.35
0.015 0.05 0.015 0.05 0.015 0.05 0.015 0.05 0.02 0.05 0.02 0.05 0.02 0.05 0.02 0.05 0.015 0.035 0.02 0.05
6.
JSP-HT 350HI & 41 OHI Micro Alloyed High Strength steel Chemical composition Grade JSPHT 350HI JSPHT 410HI C 0.20 0.20 Mn 1.50 1.50 % max (Ladle Analysis) S 0.040 0.040 P 0.040 0.040 Nb+V+Ti 0.20 0.20 YS t<16mm 350 410 16-40mm 330 390 41-63 mm 320 380 Mechanical properties %Elongation 22 20 Bend at M.D. 3T 3T Impact joule {min.} at O°C 40 35 at -20°C 30 25
0.2
0.2
0.1
0.05
0.03 0.05
0.05
7.
ASTM A 572: HIGH STRENGTH LOW ALLOY COLUMBIUM-VANADIUM {For Parallel Flange Beams & Columns, and Channels} Grade C 50 {345} 0.23
STRUCTURAL STEEL 15 Mechanical P 0.04 Si 0.4 Micro Alloy *a UTS {Min} Mpa 450 Properties Sped 200mm 18 16 50mm 21 17 18
0.01 0.015
0.2 0.2
0.015
0.2
Note: *a : Nb=0.005 to 0.05 or V=0.01 to 0.015 or Nb=0.005 to 0.015 with Nb+V = 0.02 to 0.15
0.02
0.02
0.2
0.2
0.05 0.05
0.02
0.02
0.2
0.2
0.05
CONTINUOUS CAST ROUNDS FOR SEAMLESS PIPEAPPLICATION / CONTDSI. No. 19 20 21 Grade P-110 (Eq. To SAW-16) SAE-4140 (Eq. To En-19) SAE-4130 Range Min Max Min Max Min Max 22 23 SAE-1035 SAE-5120H Min Max Min Max 2. %C 0.24 0.29 0.38 0.43 0.28 0.33 0.32 0.38 0.17 0.23 %Mn 1.45 1.55 0.75 1.0 0.4 0.6 0.6 0.9 0.6 1.0 %S 0.015 0.015 %P 0.02 0.025 %Si 0.15 0.35 0.1 0.25 0.1 0.25 0.1 0.25 0.15 0.25 %AI 0.02 0.02 0.05 0.02 0.05 0.02 0.05 0.02 0.05 %Ni 0.2 0.2 %Cr 0.5 0.6 0.8 1.1 0.8 1.1 0.05 0.15 0.25 0.15 0.25 %Mo %V 0.05 0.05
4.
CARBON STEELGRADES FOR RE-ROLLING FOR GENERAL STRUCTURAL PURPOSE (Billets / Blooms / Slabs / Ingots) : IS 2830-1992 IS 2830 - 1992 C-15 C-18 C-20 C-15MMn C-18MMn C-20MMn C-15HMn C-18HMn C-20HMn Carbon % 0.12-0.18 0.15-0.21 0.17-0.23 0.12-0.18 0.15-0.21 0.17-0.23 0.12-0.18 0.15-0.21 0.17-0.23 Manganese% 0.30-0.60 0.30-0.60 0.30-0.60 0.60-1.00 0.60-1.00 0.60-1.00 1.00-1.50 1.00-1.50 1.00-1.50
0.015
0.025
0.2
0.05
0.015
0.05
0.025
0.2
0.05
0.015
0.025
0.2
0.05
0.05
ALLOY GRADE FOR FORGING APPLICATIONS (BLOOMS & BILLETS) Grade 16MnCr5 EN1A EN43BCR EN43D SAE8620 SCM420 EN31 SAE4140 20MnCr5 A-105 EN9 EN8D SAE1552 SAE4130 SAE1040 EN15A EN18 CK45 EN 353 C 0.14/0.19 0.07/0.15 0.35/0.45 0.60/0.65 0.18/0.23 0.18/0.23 0.98/1.10 0.38/0.43 0.17/0.22 0.18/0.25 0.50/0.60 0.40/0.45 0.47/0.55 0.29/0.32 0.37/0.44 0.33/0.40 0.35/0.45 0.42/0.50 0.14/0.20 Mn 1.00/1.30 .80/1.20 0.70/1.00 0.40/0.60 0.70/0.90 0.60/0.85 0.25/0.45 0.75/1.00 1.10/1.40 0.70/1.05 0.50/0.80 0.70/0.90 1.20/1.50 0.48/0.58 0.60/0.90 1.30/1.70 0.60/0.95 0.50/0.80 0.50/1.00 S 0.035 max 0.20/0.30 0.035 max 0.025/0.040 0.020/0.050 0.015/0.030 0.025 max 0.035 MAX 0.035 MAX 0.040 max 0.030 max 0.030 max 0.025 max 0.010/0.020 0.020/0.035 0.010/0.035 0.035 MAX 0.035 MAX 0.020/0.035 P 0.035 max 0.040 max 0.035 max 0.045 max 0.035 max 0.030 max 0.025 max 0.035 MAX 0.035 MAX 0.035 max 0.030 max 0.030 max 0.025 max 0.025 max 0.035 MAX 0.040 MAX 0.035MAX 0.035 MAX 0.035 MAX Si 0.15/0.40 0.10 max 0.15/0.35 0.15/0.35 0.15/0.30 0.15/0.35 0.15/0.35 0.15/0.30 0.15/0.40 0.10/0.35 0.20/0.30 0.20/0.30 0.15/0.35 0.20/0.30 0.10/0.35 0.15/0.35 0.15/0.35 0.10/0.35 0.10/0.35 AI 0.020/0.040 Cr 0.80/1.10 Ni Mo V CE -
SPECIFICATION
1.
SI. No. 1 2 3 4 5 6 7 8 9 10 11 12
IS 2062-2006: HOT ROLLED LOW, MEDIUM, AND HIGH TENSILE STRUCTURAL STEEL a} Chemical Composition (Ladle Analysis) % Element (max) Grade C Mn 1.50 1.50 1.50 1.50 1.60 S 0.045 0.045 0.045 0.045 0.045 P 0.045 0.045 0.045 0.045 0.045 Si 0.4 0.4 0.45 0.45 0.45 CE 0.42 0.41 0.4 0.42 0.44 UTS (Mpa) Min 410 410 440 490 540 YS(Mpa}Min Thickness(mm} <20 250 250 300 350 410 20-40 240 240 290 330 390 of flange >40 230 230 280 320 380 %E, GL 5.65 So Min 23 23 22 22 20 Bend Test Mandrel Dia (mm) <25 3t 2t 2t 2t 2t >25 3t 3t 3t 3t 3t CVN-Impact Energy (J) Min. RT -20°C
0.020 min 0.020 min 0.020/0.050 0.020/0.035 0.020/0.050 0.020/0.050 0.020/0.040 0.015/0.025 0.015/0.025 0.015/0.025 0.020/0.040 0.020/0.040 0.020/0.035 0.020/0.035 0.020/0.040 0.020/0.040
0.45/0.55
0.40/0.70
E 250 A (Fe 410W A) E 250 B (Fe 410W B) E 300 (Fe 440) E 350 (Fe 490) E41 0 (Fe540)
50 50 50
27 30 25 25
0.25 max -
0.18/0.22 -
2.
EN 10025-2004: HOT ROLLED PRODUCTS OF NON-ALLOY STRUCTURAL STEEL (For Parallel Flange Beams & Columns, and Channels) Chemical Composition, Grades Carbon for t(mm} <16 S 235JR S 275JR S 275JO S 275J2 S 355JR 0.17 0.21 0.18 0.18 0.24 0.20 0.20 0.20 0.20 >16 < 40 0.17 0.21 0.18 0.18 0.24 0.20 0.20 0.20 0.20 > 40 0.2 0.22 0.18 0.18 0.24 0.22 0.22 0.22 0.22 Mn 1.4 1.50 1.50 1.50 1.60 1.60 1.60 1.60 1.70 Si S 0.035 P 0.035 0.035 0.030 0.025 0.035 0.030 0.025 0.025 0.030 N 0.012 0.012 0.012 < 30 0.35 0.40 0.40 0.40 0.45 0.45 0.45 0.45 0.47 % Max. (Ladle Analysis) CE fort(mm} > 30£ 40 0.35 0.40 0.40 0.40 0.47 0.47 0.47 0.47 0.49 >40 £150 0.38 0.42 0.42 0.42 0.47 0.47 0.47 0.47 0.49 Mechanical Properties UTS MPa 360-510 410-560 410-560 410-560 470-630 470-630 470-630 470-630 550-720 %EL(min} t >3 <40 26 23 23 23 22 22 22 22 17 t >40 <63 25 22 22 22 21 21 21 21 17 Impact min AtOC Joules 27 27 27 27 27 27 40 27
13
14 15 16 17 18 19
YS Mpa Min for t mm < 16 235 275 275 275 355 355 355 355 450 >16 £40 225 265 265 265 345 345 345 345 430 >40 £63 215 255 255 255 335 335 335 335 410
0.85/1.15
0.75/1.25
1.00/1.50
0.08/0.15
3.
STRUCTURAL GRADES (BILLETSAND BLOOMS) Grade JSP 355 JSP 540 by PGCIL. C 0.14/0.20 0.17/0.24 Mn 1.20/1.45 1.25/1.50 S 0.030 max 0.030 max P 0.030 max 0.030 max Si 0.10/0.35 0.10/0.35 V 0.030/0.050 0.030/0.060 CE 0.37/0.42 0.48 max YS(Mpa} 355 min 400 min UTS(Mpa} 490 - 630 540 min %E(min} 22 16
0.012 0.012 -
SI. No. 1 2
0.025
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