CSL STD
CSL STD
CSL STD
1/045
001/
CAUTION
This oIro.wingor docunerrt is the property of CSL and Must not be po.rtio.lly or wholly copieol o.noluseol for o.ny other purposes without prior written per-nls slon,
TOTAL 045 PAGES INCLUDING COVER, A4-045 SH,A3-NIL SH
PREPARED ARUN DATE: 11/02/2009 SCALE: NTS DRG NO: M-900-600A REV NO: RI
NON CLASSIFIED
SMALL
SHIP DIVISION
PLAN HISTORY
~
1%
045 APPROVED
M-900-600A
DATE
REV. NO
MARK
DESCRIPTION
DRAWN ED
CHECKED
11-02-2009
Rl
&
IS
ARUN
SUDHANSHU
B.SHANKER
COCHIN
SHIPYARD
LTD
NON CLASSIFIED
INDEX
~
1%
045
M-900-600A
PART 01
01.01 01.02 01.03 01.04 01.05 01.06 01.07 01.08 01.09 01.10 01.11 01.12 01.13
PAGE NO
005 006 007 008 009 010 011 012 013 014 015 016 017 018 019 - 020 021 022 023 024 025
02
02.01 GENERAL
03
NON CLASSIFIED
INDEX
~
1%
045
M-900-600A
PART
PAGE NO
04
026 027 028 029 030 031 032 033 034 035 036 037 038 039 040 041 042
(C3 TYPE) (C7 TYPE) (CB TYPE)
05
05.01 05.02 05.03 05.04 05.05 GENERAL
THREE FLANGE TYPE RING SLEEVE TYPE WELDABLE SLEEVES BRAZING METHOD OF SLEEVE JOINT
06
06.01 06.02
07
07.01
08
OB.01 OB.02 OB.03 OB.07 OB.OB OB.09 OB.10 OB.11 OB.12 OB.13 GENERAL
PIPE SUPPORTS
PIPE SUPPORT TO HULL STRUCTURE WELDING METHOD FOR PIPE SUPPORT ARRANGEMENT OF U -BOLT PIPE HANGERS FOR COPPER AND PRECISION STEEL PIPE PIPE HANGERS FOR Cu Ni PIPES CLAMPS FOR HYDRAULIC PIPES PIPE BAND FOR COPPER PIPE PIPE BAND FOR COPPER PIPE PIPE BAND FOR COPPER PIPE
NON CLASSIFIED
1%
M-900-600A
d1¢ h¢--U- I I
%ll~
~~
I
JIS 5 KG/CM NOM. OIA 15 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400 450 500 550 600 650 700 2
C¢DI:>
n¢
00
80 85 95 115 120 130 155 180 200 235 265 320 385 430 480 540 605 655 720 770 825 875
dl0
22.3 27.7 34.5 43.2 49.3 61.3 74.0 90.0 115.5 142.5 169.6 220.5 274.~ 325.5 357.6 408.4 510.5 562.0 613.0 664.0 715.0
00 OF
PIPE 21.3 26.7 33.4 42.2 48.3 60.3 73.0 88.9 114.3 141.3 168.3 219.1 273.0 323.8 355.6 406.4 508.0 558.8 609.6 660.4 711.2
\ \
t
9 10 10 12
BOLT&HOLE
WT.
No 4 (KG) 0.30 0.37 0.45 0.78 0.83 1.07
C0
60 65 75 90 95 105 130 145 165 200 230 280 345 390 435 495 555 605 665 715 770 820
h0 BOLT
12
\/
MIO
\/
15
MI2
t
14
\/
\/
t
16
1.49
\
19
MI6
8
\/ \/
W
18 20 22
23
\
M20
\/
\I
6.33 9.45 10.3 14.0 16.9 24.80 26.90 34.10 37.50 42.80 45.40
12
I
t
24
25
M22
W
16 16
459.1 457.2
26
\I
20 20 20 24
27
M24
\/
\I
24
NON CLASSIFIED
1%
M-900-600A
MATERIAL
: STEEL IS 2062
h~
II
~
v.11 ~
C/)
I
JISIO KG/CM NOM. DIA 15 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400 450 500 D0 95 100 125 135 140 155 175 185 210 250 280 330 400 445 490 560 620 675 2
~C/) ~ DC/)
~I~
SLIP ON FLANGES FOR ASTM PIPES OD OF PIPE 21.3 26.7 33.4 42.2 48.3 60.3 73.0 88.9 114.3 \I 141.3 20 168.3 22 219.1 22 273.0 24 323.8 355.6 406.4 457.2 508.0 26 26 28 30 30 t 12 14 16
I II
dl0 22.3 27.7 34.5 43.2 49.3 61.3 74.0 90.0 115.5 142.5 169.6 220.5 274.4 325.5 357.6 408.4 459.7 510.5
BOLTBHOLE C0 h0 BOLT 70 75 90 100 105 120 140 150 175 210 240 290 355 400 445 510 565 620
IV
WT.
No 4 (KG) 0.57 0.73 1.13 1.48 1.56 1.88
III
15
~
MI2
1
18
19
MI6
8
\V
23
M20
\I
'v
25 25 25 27
I II
\V
12 12 16
M22
\11
M24
\11
w
20
NON CLASSIFIED
1%
045
M-900-600A
MATERIAL
: STEEL IS 2062
h¢
d: ¢
~I~
II
lb,~
D~
II
SLIP ON FLANGES FOR ASTM PIPES NOM. DIA 15 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400 450 500 D0 95 100 125 135 140 155 175 200 225 270 305 350 430 480 540 605 675 730
dl0
22.3 27.7 34.5 43.2 49.3 61.3 74.0 90.0 115.5 142.5 169.6 220.5 274.4 325.5 357.6 408.4 459.7 510.5
OD OF PIPE 21.3 26.7 33.4 42.2 48.3 60.3 73.0 88.9 114.3 141.3 168.3 219.1 273.0 323.8 355.6 406.4 457.2 508.0
t 12
BOLT&HOLE C0 h0 BOLT 70 75 90 100 105 120 140 160 185 225 260 305 380 430 480 540 605 660
\I , II ' II
WT.
No 4 (KG) 0.58 0.75 1.16 1.53
' II
15
j_
'II
14 16
MI2
19
MI6
8
'II
18 20 22 24
23
M20
t
25
\1
t
M22
, II
\1
12 27 M24 M30
\1
26 28 30 34 38 40 42
t
33
" t 16
20
NON CLASSIFIED
PIPE JOINTS AND FITTINGS JIS 20 Kg/cm2 FLANGE FOR ANSI PIPES
1%
M-900-600A
MATERIAL
: STEEL IS 2062
NOM,
DIA2
15 20 25 32 40 50 65 80 100 125 150 200 250 300 350
D¢
95 100 125 135 140 155 175 200 225 270 305 350 430 480 540
OD
cll¢
22,3 27,7 34,5 43,2 49,3 61.3 74,0 90,0 115,5 142,5 169,6 220,5 274.4 325,5 357,6
OF PIPE
21.3 26,7 33.4 42,2 48,3 60,3 73,0 88,9 114,3 141.3 168,3 219.1 273,0 323,8 355,6
t
14 16
BOLT8cHOLE C¢
70 75 90
\.JT,
(KG)
h¢ BOLT
15 15 19 19 19 19 19 23 23 25 25 25 27 27 33 M12 M12 M16 M16 M16 M16 M16 M20 M20 M22 M22 M22 M24 M24 M30
No
4 51 56 67 76
1 1 1
0,66 0,81 1.20 1.60 1.69 1.92 2.46 3,82 4,96 8.47 10,3 12,8 22,7 27,2 39.1
18
2 2
2
\11 8
20
2
2 2
22
24 26 28 30 34 36 40
\1
12
2 2 2
2 3 3
\11
16
345
395
440
NON CLASSIFIED
1%
045
M-900-600A
MATERIAL
: STEEL IS 2062
h~~
!
I
I
NOM, O,D OF PIPE 21.3 26,7 33.4 42,2 48,3 60,3 73,0 88,9 114,3 141.3 168,3 219.1 273,0 323,8 355,6
~::~f
I
II
30kg/M 2 BOLT8cHOLE t C¢ 80 85 95 105 120 130 160 170 195 230 275 320 390 450 495 h¢ 19 19 19 19 23 23 23 23 25 25 25 27 33 33 33 BOLT M16 M16 M16 M16 M20 M20 M20 M20 M22 M22 M24 M24 M30 M30 M30
.,.
~!EI
g No 4 55 60 70 80 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3
f
vr.
(KG)
DIA
15 20 25 32 40 50 65 80 100 125 150 200 250 300 350
D¢ 115 120 130 140 160 165 200 210 240 275 325 370 450 515 560
0I1¢ 22,3 27,7 34,5 43,2 49,3 61.3 74,0 90,0 115,5 42,5 69,6 220,5 274,4 325,5 357,6
18 18 20 22 22 22 26 28 32 36 38 42 48 52 54
1.2 1.3 1.7 2.1 2,8 2,8 4,8 5,7 8 11.6 17 22 36,8 49 60,4
\V
8
\V
12
\V
16
NON CLASSIFIED
1%
045
M-900-600A
COPPER PIPE
~V--,,-
~INNER
FLANGE
d~¢ A¢
~
II
~
r-t
D1¢ d¢ p¢ D¢
I d1¢
III
/ :::r::: :::r:: ~ _@
...---
f..--OUTER
FLANGE
~I
cu
NB 20 25 32 40 50
PIPE
00
D 85 95 115 120
P 65 75 90 95
T 10 10 12 12
DI
h BOLT No d dl
d2
tl
HI
WT.
KG.
22 28 35 42 54
1.8 1.4 37 1.8 1.4 38 2.3 1.6 44 2.3 1.8 46 3.0 2.0 50
4 68 4 75 4 85
130 105 14
"
, II
MATERIAL:
NON CLASSIFIED
PIPES JOINTS AND FITTINGS PIPE FLANGE (COMPOSITE) WITH WELDABLE/ SILVER BRAZABLE COLLAR CUNI PIPE
DIMENSIONS FOR PN 10 COMPOSITE FLANGE WITH WELDABLEI BRAZABLE
COLLAR
~ll °U~
N
_l
I
XIOI
0:::(9
a.W
IU. U::!:
0.-
.l:ffi
«3:
3: ~ Cii ci
W []J
C\I
.... ....
(") (")
C'! IX!
NNNM
(") (") (") (")
....
0
0 '<t
Ltl
r-..
0 '<t
.... ..q:
0
(")
.0 cO cx:i
'<t '<t Ltl
(")
0 Ltl
Ltl
r-..
N .0 .... ....
Ltl
E E E E E E E E E E E E
(")
r-..
Ltl '<t
00....1 U. []J
~ u, (9
(") (")
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co
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r-..
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Ltl
to
C)
CO
C)
to
Ltl
CO
(")
CO
C\I
(")
CO CO C\I
(")
_J
....I
iii
CO 0
C\I
CO 0
CO 0
to
C\I
(")
(") (")
....
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to
to
r-..
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'<t CO
C) C)
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0 C\I
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cj
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z 0 00
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II::!:: 0l-W " ....1....1 oo ~OO ....I Z e[]JI 0 00 z "~U ~ W ~O~ ::!: e[]Ju 15 I-~.( (9 e 60015 Z
10 ~
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Ltl C\I
Ltl C\I
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0 0 0
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Ltl 0 0 0 Ltl 0 .... .... .... Ltl .... C\I .... 0 C\I '<t .... r-.. .... 0 0 Ltl 0 '<t 0 Ltl Ltl Ltl Ltl CO 0 0 0 0 0 Ltl C\I 0 0
C)
C\I 0 0
Ltl Ltl
(")
io C\I 0
::!:
~e c:::0
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0 0
r--: io
0 Ltl
0 ....
r-..
C)
c» .... to c» r--: io
C\I 0 0 C\I
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0 0 '<t 0 0
M
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C\I
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en
UJ UJ
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c~
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oUJ .... UJ
~Q
C>
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Iii
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UJ
Olen
en ~ en 0
~ UJ
UJ
~ 0
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0 '<t
Ltl
to
0 Ltl C\I
0 0
(")
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0..
NON CLASSIFIED
1%
045
M-900-600A
MATERIAL
: STEEL IS 2062
,-....)
21111
ZS
II
c
D
IIII~
,I I
BOL T D 80 95 115 120 130 155 180 200 235 265 320
T
e
d
BOLT HOLE. BOLT MIO MIO MI2 MI2 MI2 MI2 MI6 MI6 MI6 MI6 M20 No. 4 4 4 4 4 4 4 8 8 8 8
UNIT WT.KG. 0.33 0.53 0.911 1.01 1.39 2.21 2.90 3.95 5.52 2.90 3.95
9 10 12 12 14 14 14 16 16 18 20
12 12 15 15 15 15 19 19 19 19 23
NON CLASSIFIED
%
5
M-900-600A
MATERIAL
: STEEL IS 2062
n
21111
IV
II
NOMINAL SIZE 15 25 32 40 50 65 80 100 125 150 200
D
l5.l5.
IIII~ II
BOL T & BOLT HOLE. UNIT No. WT.KG d BOLT C 70 90 100 105 120 140 150 175 210 240 290 15 19 19 19 19 19 19 19 23 23 23 MI2 MI6 MI6 MI6 MI6 MI6 MI6 MI6 M20 M20 M20 4 0.61 4 1.24 4 1.65 4 I.81 4 2.24 4 3.46 8 3.72 8 4.87 8 7.6 8 10.69 12 14.84
95 125 135 140 155 175 185 210 250 280 330
12 14 16 16 16 18 18 18 20 22 22
NON CLASSIFIED
'---'-1
+rl~---+-I---rl~
11-r-1;
:<
145
•
1
iI
6S.NB SPECIAL FLANGE FOR INTERNATIONAL SHORE CONNECTION 6S.NB SPECIAL INTERNATIONAL
:~! I I r
ITEM
wt.
2.2 2.7
MATERIAL
STEEL IS 2062
BLIND FLANGE
NON CLASSIFIED
1%
045
M-900-600A
FOR JOINING STEEL PIPES WELDING FLANGES FOR BULKHEAD. STEELE IS 2062 10 K JIS (10Kg I crJ )
~~~ i~
<7<7
~~ I
<>.U
I
I
U
k
~~
~% I
0D
PIPE NB 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400 NOTE ~
d 27.7 34.5 43.2 49.1 61.1 77.1 90 115.4 141.2 166.6 218.0 269.5 321.0 358.1 409
D 100 125 135 140 155 175 185 210 250 280 330 400 445 490 560
h1 19 19 24 24 24 24 24 24 24 29 29 34 36 36 36
h2 12 16 16 16 16 16 16 16 20 20 20 22 22 22 24
DRILL & TAP ~DIA(d1) M 12 M 16 M 16 M 16 M 16 M 16 M 16 M 16 M20 M20 M20 M22 M22 M22 M24
k pcd 75 90 100 105 120 140 150 175 210 240 290 355 400 445 510
DRILL AND TAP ON ONE SIDE ON CENTRE AND OTHER SIDE ON OFF CENTRE
NON CLASSIFIED
1%
045
M-900-600A
FOR JOINING STEEL PIPES WELDING FLANGES FOR BULKHEAD. STEELE IS 2062 16 K JIS (16Kg I crJ )
~~~ i~
<7<7
~~ I
.... %
I
I
U
k
~~
~% I
0D
PIPE NB 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400 NOTE ~
d 27.7 34.5 43.2 49.1 61.1 77.1 90 115.4 141.2 166.6 218.0 269.5 321.0 358.1 409
D 100 125 135 140 155 175 200 225 270 305 350 430 480 540 605
h1 19 19 24 24 24 24 28 28 30 30 30 34 36 40 40
h2 12 16 16 16 16 16 20 20 22 22 22 24 24 30 30
DRILL & TAP ~DIA(d1) M 12 M 16 M 16 M 16 M 16 M 16 M20 M20 M22 M22 M22 M24 M24 M 30 M 30
k pcd 75 90 100 105 120 140 160 185 225 260 305 380 430 480 540
DRILL AND TAP ON ONE SIDE ON CENTRE AND OTHER SIDE ON OFF CENTRE
NON CLASSIFIED
1%
045
M-900-600A
FLA.SIZE N.B 15 25 40 50 65 80 100 125 150 200 250 300 350 400 450 500
JIS5K
I::iULI
JIS 10K
M 10 M 10 M 12 M 12 M 12 M 16 M 16 M 16 M 16 M 20 M 20 M 20 M 22 M 22 M 22 M 22
4 4 4 4 4 4 8 8 8 8 12 12 12 16 16 20
4 4 4 4 8 8 8 8 12 12 16 16 16 20 20
M 16 M 16 M 16 M 16 M 20 M 20 M 22 M 22 M 22 M 24 M 24 M 30 M 30 M 30 M 30
50 50
50/55 50/55
65 70
70175
65 70 70
75/80
80 80
85/90 90/95
65 70
70175
80
80/85
80 80 80 80
90
90/95 90/95
NON CLASSIFIED
1%
M-900-600A
GENERAL
Welded beads on inside surface of fabricated pipes, excepting butt welded joints using backing ring, shall be finished to suit to the purpose of the respective piping system in accordance with the following three grades. In case of TIG welding pipes, inside finishing of butt joint shall be omitted. GRADE A Welded beads of inside pipes shall be finished smoothly and welding spatters and slags shall be removed.{to the extent of practical feasibility) This grade applies to - Lubricating oil pipes{except drain,air vent,open ended pipes) - F.O Burning pipes after fine filter for main engine and aux. diesel engine - Hydraulic oil pipes GRADE B Welding spatters and slags shall be removed and welded beads shall be cleaned with wire brush or grinder This grade applies to - Condensate water pipe and exhaust pipes - fuel oil service I transfer pipes - Sea water cooling pipes and fresh water cooling pipes, Bilge & Ballast - Compressed air pipes - Fresh water and hot water pipes - Tank level gauge, draft gauge pipes etc. GRADE C Welding spatters and slags on the flange face shall be removed but, welded beads inside pipes shall not be finished. This grade applies to all other pipes which are not specified in GRADE A and GRADE B, and such open ended lines as drains, over flows, vents and boiler escape pipes{lf mentioned specifically).
NON CLASSIFIED
WELDING METHOD OF PIPES AND FITTINGS EDGE PREPARATION (FOR FERROUS PIPES)
NO
METHODS
DIMENSION
APPLICATION
i ~ 15 ~ T _j~
1 I~ 1
NON CLASSIFIED
WELDING METHOD OF PIPES AND FITTINGS EDGE PREPARATION (FOR FERROUS PIPES)
1%
M-900-600A
BUTT WELDING METHOD (METAL ARC WELDING) OF GRADE'A', GRADE 'B' & GRADE 'C' STEEL I STAINLESS STEEL PIPE
EDGE PREPARATION
~~L ItqZ
~0.8-2.4mm
55°
5°
~
I
125
~~
20
25
32
40
50
65
80
100
150
200
250
300
~~~tE
G = 1.5mm G=2mm
HEIGHT OF INSIDE WELD BEAD FOR GRADE 'A', GRADE 'B', GRADE 'C' PIPE
NON CLASSIFIED
WELDING METHOD OF PIPES AND FITTINGS EDGE PREPARATION (FOR NON-FERROUS PIPES)
NO
METHODS
DIMENSION
APPLICATION
;::::
_l
15
5 I~
DETAIL B Q2
_j~
1 1
DETAIL A
DETAIL 'A' FOR T1'::22 Q1 = 27.5· ± 2.5· DETAIL 'B' FOR T1 > 22 Q2 = 10· ± 1.0· T2 = 19 DETAILS OF EDGE PREPARATION
r:
2
1~ IV T ~~~
r_)l~
0
IF B1':: 1+10% OF T1 S=2±1 B = 1.6 ± 0.8 Q = SEE DETAIL 'A' AND 'B' T1 < T2 PIPE TO PIPE OR IF 1+1 0% OF T1 < A 1 < 4 S=2±1 B = 1.0 ± 0.5 Q = SEE DETAIL 'A' AND 'B' L = 4A1 PIPE TO FITTINGS
)IA~/13
1 d_jb.1
NOTE: IF THE DIFFERENCE OF THICKNESS BETWEEN PIPES TO BE BUTTWELDED EXCEEDS 10% OF THE THICKNESS OF THE THINNER PIPE PLUS 1 MM, SUBJECT TO A MAXIMUM OF 4 MM, THE THICKER PIPE IS TO BE THINNED DOWN TO THE THICKNESS OF THE THINNER PIPE ON A LENGTH AT LEAST EQUAL TO 4 TIMES THE OFFSET, INCLUDING THE WIDTH OF THE WELD IF SO DESIRED.
NON CLASSIFIED
WELDING METHOD OF PIPES AND FITTINGS WELDING METHOD OF FLANGE AND SOCKET TO PIPE
GENERAL
(1) PIPE TO FLANGE W
C : MAXIMUM 2mm (NOT TO BE TIGHT FIT), AND SUM OF THE CLEARANCE DIAMETRICALLY OPPOSITE IS NOT TO EXCEED 3mm W1 NOT TO EXCEED O.3T
F= O.7W
e = PULL
DIMENSION
... ___.... ...
------ ......................
(TYPICAL
/~
'" -,.
\
\{~";> "
-,
~W
)
/'
_/-
. ".........
,I
------,_....
(2)
(3)
Maxim
rB }~I1=I--}
C -jWi• I
m 1.5mm •
II.
NON CLASSIFIED
WELDING METHOD OF PIPES AND FITTINGS WELDING METHOD FOR BRANCH (FERROUS & NON FERROUS)
90° BRANCH
INCLINED BRANCH
DETAIL "A"
DETAIL "C"
VIEW 8-8
e = MINIMUM e = MINIMUM
60° FOR 32NB AND BELOW PIPE 45° FOR 40NB AND ABOVE PIPE
NON CLASSIFIED
1%
045
M-900-600A
. /% ~
I'
Ld
4-9 10 11 12 13 14 15 16 17 18
I I]~~
:ti-J
LlW
j %'11
/Lr='~%1 qr-1.
~~E3
9.0 10.0 10.0 10.5 11.0 11.5 12.0 13.0 17.0
THICKNESS (t)
LEG LENGTH 0N) 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.0 9.0
NOTE: 0D1 SHALL BE EQUAL TO PIPE BORE DIAMETER.(ID) 0D2 SHALL BE EQUAL TO OD OF PIPE + 4W (MINIMUM)
NON CLASSIFIED
WELDING METHOD OF PIPES AND FITTINGS WELDING METHOD FOR BLIND PLATE
1%
M-900-600A
__ ~2
~'
-r=>
<,_
t~
I
//~r-
~I..J
l_~
l\\
t)
/
/
\~
'\.
W = 1.4t
'-..,_-----/'
NON CLASSIFIED
BOSS
Steel
REMARKS
90/10 CU-NI
Copper
90/10 CU-NI
Brass
d2 d3
d1
d2
d3
d4
Weight (Kg)
Remarks
35 70
0.151 0.382 0.667 0.382 0.667 0.151 0.382 0.667 0.382 0.667 ValvelCock to be applied is 3/8" BSPP Male and with other end 3/8" BSPP Female Thd. ValvelCock to be applied is 1/4" BSPP Male and with other end 1/4" BSPP Female Thd.
1/4" BSPP
24
14
15
10.5
15
*7
25NB
3/8" BSPP
26
14
15
14
15
*7
25 NB and over
*
NOTE:
For CU-NI and Copper pipe value of 'M' = 5mm below 25NB
NON CLASSIFIED
1%
M-900-600A
Weight (Kg)
Remarks
13.16 16.66
24
19 19
9 9
12 12
3 3
2.5 2.5
0.14 0.14
26
MATERIAL FOR BOSS PIPE Carbon steel 90/10 CU-NI Copper BOSS Mild steel 90/10 CU-NI Brass REMARKS
NON CLASSIFIED
1%
045
GENERAL
M-900-600A
Type and standard application of penetration piece. Generally application of penetration piece to be in accordance with the followings. 1) For the spaces where the sleeves welded joints to be used, welding sleeve type penetration pieces to be generally used, but in case that the welding sleeve type cannot be used for adjustment of pipe alignment, penetration piece with middle flange and welding sleeves at both ends may be used at yard option. For the other Spaces, penetration pieces with middle flange and same joints as in the space at both penetrating pipe ends to be used. The sleeves shall be of extra strong pipe.
2)
For accommodation quarter deck penetration pieces with middle flange to be fitted from the under side for convenience of welding on the hull blocks and mastic compound to be filled in the middle flange to avoid water accumulation in the case where compensation to be required at the penetrating part, the thickness and plate lapping of middle flange to as per classification societies requirements. Penetration piece for refrigeration Freon and chilled water piping to be of manufacture's standard heat insulation tipe.
3)
NON CLASSIFIED
%
5
M-900-600A
I2d
t l+' t
[_
t
....
....
".
....
".
....I
.....
....
~ ....I
...
D2= D1+21o T=12,t:S12 T=15't:S15 T=20,t:S2O
I
b
h_
0)1 002
PIPE
N.D
10A 15A 20A 25A 32A 40A 50A 65A BOA 100A 125A 150A 200A 250A 300A 350A 400A 450A 500A 550A 600A 650A 700A
D.D
17.3 21.7 27.2 34.0 42.7 48.6 60.5 76.3 89.1 114.3 139.8 165.2 216.3 267.4 318.5 355.6 406.4 457.2 508.0 558.8 609.8 660.4 711.2
01 5K 80 85 90 100 120 125 135 160 185 205 240 270 325 390 435 485 545 610 660 725 775 830 880 10K 95 100 105 130 140 145 160 180 190 215 255 285 335 405 450 495 565 625 680 750 800 850 910 16K 95 100 105 130 140 145 160 180 205 230 275 310 355 435 485 545 610 680 735 800 850 30K 115 120 125 135 145 165 170 205 215 245 280 330 375 455 520 565 635 40K 115 120 125 135 145 165 170 205 215 255 305 360 410 480 545 590 650 lOOK 210K
18 23 28 35 30 44 50 62 78 91 116 142 167 219 270 40 322 359 411 462 512 563 50 614 665 716
125 130 150 165 180 185 220 260 300 335 380 460 545 610
300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300
NON CLASSIFIED
1%
045
M-900-600A
r--
.... --r
en
C
"0
_l t
t
lSI
lSI
()
'IIIIr--
) )
l..A L
PIPE
d D t
REMARKS
N.D 20A 25A 32A 40A 50A 65A 80A 100A 125A 150A 200A
D.D 27.2 34.0 42.7 48.6 60.5 76.3 89.1 114.4 139.8 165.2 216.3 35.8 44 51.5 62.3 73.9 87.6 100.1 126.6 151.0 190.9 242.0 46.0 55.0 63.5 76.3 89.1 101.6 114.3 139.8 165.2 216.3 267.4 5.1 5.5 6.0 7.0 7.6 7.0 7.1 6.6 7.1 12.7 12.7 75 75 75 75 75 75 75 100 100 100 100 4.30 5.00 4.40 6.85 6.70 5.65 5.50 6.15 5.60 12.85 12.85 49 58 66 80 90 104 117 142 168 219 270 25A SLEEVE 32A SLEEVE 50A #80 PIPE 65A #160 PIPE 80A #80 PIPE 90A #60 PIPE 100A #60 PIPE 125A #40 PIPE 150A #40 PIPE 200A #80 PIPE 250A #80 PIPE
NON CLASSIFIED
SMALLSHIPDIVISION
1%
M-900-600A
WELDABLE SLEEVESS1 AND S2 FOR JOINING CARBONSTEEL PIPES CARBON STEEL (ASTM A 1061 A 53 GRADE B) WELDABLE
r~ ,
T
C
'0
LENGTH
w
/
/////
////
'0
"]1. ~
0 ~
U
...L,_
1:}\'
S1 SLEEVE JOINTS FOR NORMALPIPE S2 SLEEVE
DK or BHD
BHD PENETRATIONPIECE
NOM. SIZE. 15 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400 450 500 550 600
PIPE O.D 21.34 26.67 33.40 42.16 48.26 60.32 73.03 88.90 114.29 141.30 168.27 219.10
LENGTH D 33.40 42.16 48.26 60.32 60.32 73.03 88.90 114.29 141.29 168.27 197.27 248.10 d 24.30 29.46 38.10 42.84 49.24 62.71 73.66 92.03 115.90 146.33 171.27 222.10 T 4.55 6.35 5.08 8.74 5.54 5.16 7.62 11.13 12.70 10.97 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00
I---~--i
CUT DIA. 36 45 51 63 63 76 92 117 144 171 200 251 305 356 388 438 489 540 591 642
2C (C+C) 2.96 2.79 4.70 0.68 0.98 2.39 0.63 3.13 1.60 5.03 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.50 3.50
W
WEIGHT SLEEVE PIPE TYPE I SIZE 25 NB SCH 80 32 NB SCH 160 40 NB SCH 80 50 NB SCH 160 50 NB SCH 80 65 NB SCH 40 80 NB SCH 80 100 NB SCH 120 125 NB SCH 120 150 NB SCH 80 FABRICATEDFROM 13 TK PLATE FABRICATEDFROM 13 TK PLATE FABRICATEDFROM13TKPLATE S1 0.13 0.22 0.22 0.56 0.37 0.43 0.92 1.98 3.02 3.40 5.91 8.29 S2 0.32 0.56 0.54 1.11 0.75 0.86 1.53 2.83 4.03 4.26 5.91 8.29
S1 40 40 40 50 50 50 60 70 75 80 100 110 120 130 130 150 150 150 150 150
S2 100 100 100 100 100 100 100 100 100 100 100 110 120 130 130 150 150 150 150 150
4 5 6 6 6 7 8 9 9 10 11 12 12 12 12 12 12 12 12 12
273.04302.04276.04 323.84 355.60 406.40 457.20 352.84 384.60 435.40 486.20 326.84 358.60 409.40 460.20 511.00 562.30 613.10
FABRICATEDFROM 13 TK PLATE 14.16 FABRICATEDFROM 13 TK PLATE 15.49 FABRICATEDFROM 13 TK PLATE 20.31 FABRICATEDFROM 13 TK PLATE 22.76 FABRICATEDFROM13TKPLATE
NONCLASSIFIED
1%
M-900-600A
Brazing,
\L=-_
~A L
t.
::;,....----,.
-,
t
-
,....-----.
lSl
c -
I---
_J
()
\L=-r
_F
I
t.
-~
-,
t
I---
c 1'-
lSl
_J
()
AF, L
A L
A
I
Brazing
(UNIT:
mm)
PIPE d 6 10 15 20 30 45 55 70 85 110 140 160 25 35 t1 1 1.2 1.5 1.5 1.8 2.9 2.3 3.0 3.5 4.0 5.0 5.5 1.5 1.8 6.09 10.09 15.12 20.12 30.15 45.15 55.18 70.28 85.32 110.45 140.55 160.68 25.15 35.15 D F 6 10 12 14 16 20 22 26 30 34 40 46 15 18
DIMENSIONS L 9 15 17 21 24 30 33 39 45 51 60 69 22.5 27
-o.os
to.12 to.12
tU.Ul:I
-o.rs
-o.ia
so.so
1"0.15
-o.rs
-o.is
A 311.0 5 -'1.0 5 !'l.0 7 !'l.0 8 !'l.0 10!'l·0 11 !'l.0 13-2.0 15!"2.0 17!"2.0 20-2.0 23-2.0 7.5!'l·0 9 n.n
REMARKS
NON CLASSIFIED
1%
M-900-600A
FIXEDBOTTOMPIECE VI EW-"AA"
I
BOTHSIDE~
STRIKE PLATE ~"
:c-~
, ~A 3-10 mmT
i~
!I~
I
B '=-'0
l'i
14
PIPE N.B 40 50
A 60 70 85 100
C 10 10 10 10
FIXED BOTTOM
65 80
REMARKS
"YY
3
STRIKE PLATE
STEELTO IS 2062
NON CLASSIFIED
~'1l1.
30Jt
of)J}
,,05
2.5 ± 0.5
><
Detail 'A' For Edge Preparation
_QJ
VIEW'P-P'
~I
o o
.....
I
0D1
TYPE
NOMINAL SIZE 25 32 40 50
BODY D D1 33.40 42.16 48.26 60.32 73.03 88.90 114.29 141.3 168.27 219.1 273.04 323.84 355.60 100 100 100 120 130 150 200 250 295 345 H1 60 80 90 100 120 150 180 240 250 320 400 500 600 MATERIAL STEEL TO IS 2062 CARBON STEEL TO ASTM A106/A53 GRADEB STEEL TO IS 2062 STEEL TO IS 2062 X Y C 30 30 30 t 5 5 5 6 6 6 6 6 8 10 10 10 10 d 06 06 06 06 06 06 06 06 06 010 010 010 010 L 30 30 30 30 30 30 30 30 35 35 50 50 50 REMARKS
WEIGHT Kg 2.0 3.0 3.5 4.9 6.3 7.8 10.9 15.6 23.2 38.0 58.8 83.6 108.5
35 35 35 35 40 40 45 50 60 70
300 350
PART NO: PART NAME 1 2 3 4 COCHIN SHIPYARD LTD FLANGE PIPE BELL MOUTH SUPPORT LEG
NON CLASSIFIED
SHIPSIDE CONNECTIONS
FiniNG GUIDANCE
PIPE N.D.
TYPICAL SKETCH
NOTE
::J'IIiii;==='
en w o
25A350A
w ::c
cn~_ ....~
FRAME
::J,IIiii;===.
en w o
w ::c
TRANS.FRAME
/tx!x1
~
4 - BRACKETS SHALL BE FITTED
cn~_ ..... ~
DET.A
BRACKET
SIZE
TYPICAL SKETCH
SIZE
<
~O~!o
: 10mm : IS 2062
NON CLASSIFIED
1%
M-900-600A
FITTING METHOD
OF PIPE SUPPORTS
General 1) In general pipe supports to be fitted on plate where having stiffening member behind. 2) Where pipe supports are fitted on having no stiffening or additional following table. 3) Where supports to be fitted directly on the webframe, longitudinal's, 4) no pad to be provided. bigger than with the stringer, girder and lapping member behinds, pads with
Where supports to be fitted directly on the web or webframe width of 1 meter, following table. pad or additional
5)
1) PIPE SUPPORT/HANGERS
A) Round bar (U-Clamp
OF THE FOLLOWING
support) Hanger
This type of hangers shall be used for carbon steel/ stainless steel pipes passing through tanks (carring liquid),machinery space and non machinery space. Non galvanized U- clamps shall be used inside FO and LO tanks B) Copper pipe hanger This type hangers shall be used for precision steel tubes, copper and cupro nickel pipes. C) Special support for high pressure hydraulic lines This type of support shall be used for high pressure hydraulic system piping
(Unit:
mm)
Location Hull part & Accommodation and stores deck and wall.
Support Scantling
Support Scantling
Pad
Stiffener
NON CLASSIFIED
1%
M-900-600A
ANGLE STIFFENERS
Min. 15
(preferbaly)
BUILT UP STIFFENERS
r--/
"-
--./
-JlMin. 15
I
=
-
oZ co .... ::E
~ ~~
Min. 15
g5'
BULB
-;»
-Jk
Min. 15
(preferbaly)
L2 TYPE T TYPE
L1 TYPE
F.B. STIFFENER
PLATE STIFFENER
"-
"-
"-
j
0
-1
BULKHEAD SURFACE
co
l~ ~l
-
_l
oZ co .... ::E
j
oZ co .... ::E
-1
~I---------'(
~ -1;TIFFENER
CJUNG
114
1 ' 1
L-k=
1 '
NON CLASSIFIED
~ [
-",
"H"
DETAIL "G"
DETAIL "H"
r
ALL ROUND WELD ALL ROUND WELD
NON CLASSIFIED
1%
-+-h
M-900-600A
::c ::c dl
~~
~---.~
U-BOL T FOR STEEL PIPE TYPE NB (WITH DOUBLE NUT) U-BOLT OUT DIA ~~---r--~----~---r---r---r----'---~ Bolt hole R d1 P E H d2 dia. (h) 21.3 26.7 33.4 42.2 48.3 60.3 73.0 88.9 114.3 141.3 168.3 12 15 18 23 26 32 40 46 59 72 86 10 10 M10 M10 12 12 12 12 12 12 15 15 19 19 19 23 23 27 27 27 33 33 33 39 39 39 34 40 46 56 62 74 92 104 134 160 186 242 294 350 386 438 496 548 598 656 706 758 58 64 70 80 85 100 120 135 160 188 215 275 330 390 423 474 540 590 640 705 760 810 30 32 34 36 38 43 45 48 50 50 50 60 60 70 70 70 85 85 85 100 100 100
mm
15
inch 1/2
WT(Kg) 0.031 0.04 0.06 0.08 0.16 0.3 0.31 0.34 0.76 1.4 2.4 2.9 3.3 6.5 6.9 7.6 8.3 13.6 14.6 15.7 16.0 17.7
6
6
20
w 25 32 40 50 65 80 100 125 150 200 250 300 350 w
a, n,
3/4 1
11/4 11/2 2 21/2 3 4 5 6 8 10 12 14 16 18 20 22 24 26 28
10 M10 10 M10 10 M10 10 M10 12 12 16 16 16 20 20 24 24 24 30 30 30 36 36 36 M12 M12 M16 M16 M16 M20 M20 M24 M24 M24 M30 M30 M30 M36 M36 M36
6
6 6 6 8 8 8 9 9 9 10 10 12 12 12 12 12 12 16 16
219.1 112 273.0 139 323.8 165 355.6 181 406.4 207 457.2 232 508.0 259 558.8 284 609.6 310 660.4 335 711.2 361
~ N =>
NON CLASSIFIED
PIPE SUPPORTS PIPE HANGERS FOR COPPER AND PRECISION STEEL PIPE
A
1%
M-900-600A
APPLICATION PIPE HANGERS (GALVANISED) FOR PRECISION STEEL AND COPPER PIPE PIPE CLAMP WARM BENT FLAT BAR - STEEL TO BS 4360 GRADE 40Al GRADE 43 A liS 2062 OR EQUIVALENT ANGLE STEEL TO IS 2062 OR EQUIVALENT LINING NEOPRENE OF 1.5 THICK STUCK TO THE HANGER BOLT AND NUT TWO NUMBERS OF BOLT & NUT SHALL BE SUPPLIED WITH EACH PIPE BAND. TREATMENT PIPE BANDS SHALL BE ELECTRO GALVANIZED.
Ji" + iii
--t--~'~-+tt-l
i ~
~!~
~
I
J_ ~
I
NEOPRENE
F
b -
{Pl;1
BOLT SIZE** M8X20X M8X20X M8X20X M8X20X M8X20X M8X20X 18 18 18 18 18 18 NUT M6 M6 M6 M6 M8 M8 M8 M8 M10 M10 20X20X3 20X20X3 20X20X3 20X20X3 20X20X3 20X20X3 25X25X4 25X25X4 25X25X4 25X25X4
I~
WEIGHT KG 0.20 0.24 0.26 0.27 0.29 0.30 0.48 0.52 0.53 0.55
QTY
SINo 1 2 3 4 5 6 7 8 9 10
PIPE OD 10 12 15 18 20 22 28 30 35 42
wXt 20 X 1.6 20 X 1.6 20 X 1.6 20 X 1.6 20X3 20X3 20X3 25X4 25X4 25X4
b 9 9 9 9 10 10 10 12 12 12
B 48 48 48 55 60 75 80 80 85 95
G 2 2 3 3 4 4 5 6 6 6
h (Max) 250 250 250 250 250 250 250 250 250 250
SIZE OF ANGLE
* HEIGHT 'h' TO BE CUT TO SUIT AT SITE HEIGHT 'h' SHALL NOT BE GREATER THAN 250mm
NON CLASSIFIED
1%
M-900-600A
APPLICATION PIPE HANGERS PIPE CLAMP WARM BENT FLAT BAR - STEEL TO BS 4360 GRADE 40Al GRADE 43 A liS 2062 OR EQUIVALENT ANGLE STEEL TO IS 2062 OR EQUIVALENT LINING NEOPRENE BOLT AND NUT TWO NUMBERS OF BOLT & NUT SHALL BE SUPPLIED WITH EACH PIPE BAND. TREATMENT PIPE BANDS SHALL BE ELECTRO GALVANIZED. PIPE NB 15 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400 PIPE OD 20.0 25.0 30.0 38.0 44.5 57.0 76.1 88.9 108.0 133.0 159.0 219.1 267.0 323.9 368.0 419.0 OF 1.5 THICK STUCK TO THE HANGER (GALVANISED) FOR CUPRO NICKEL
Ji" + iii
--t--~'~-+tt-l
i ~
~!~
~ /
I
J_ ~
I
NEOPRENE
F
b -
{Pl;1
BOLT SIZE** M8 X 30 X 25 M8 X 30 X 25 M10X35X30 M10X35X30 M10X35X30 M12X40X30 M12X40X30 M12X40X30 M12X40X30 M16X45X35 M16X45X35 M16X45X35 M16 X 50 X 35 M16 X 50 X 35 M20 X 55 X 40 M20 X 55 X 40 NUT M8 M8 M10 M10 M10 M12 M12 M12 M12 M16 M16 M16 M16 M16 M20 M20
I~
WEIGHT KG 0.29 0.30 0.52 0.53 0.55 0.88 0.95 1.00 1.61 1.82 3.11 3.65 6.28 7.06 7.83 9.75 15 10 15 QTY
wXt
20X3 20X3 25X4 25X4 25 X4 30X5 30 X5 30X5 45 X 5 45 X 5 60X6 60X6 70 X 8 70 X 8 70 X 8 80 X 8
b 10 10 12 12 12 14 14 14 14 18 18 18 18 18 22 22
A 75 80 100 105 115 135 155 165 185 230 255 315 365 420 485 535
B
55 60 75 80 90 105 125 135 155 190 215 275 325 380 440 490
h (Max) 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250
SIZE OF ANGLE 20 X 20 X 3 20 X 20 X 3 25X25X4 25X25X4 25X25X4 30X30X5 30X30X5 30X30X5 45X45X5 45X45X5 60X60X6 60X60X6 70 X 70 X 8 70 X 70 X 8 70 X 70 X 8 80 X 80 X 8
4 5 5 6 6
7 7
7 9 9 9 9
10 10 11 11
5 5
10
* HEIGHT 'h' TO BE CUT TO SUIT AT SITE HEIGHT 'h' SHALL NOT BE GREATER THAN 250mm
NON CLASSIFIED
1. APPLICATION: I-
PIPING.
:::c ()
:::c
I .. L
2. DIMENSION
TABLE
UNIT:mm
PIPE
NOMI. DIA. 010 O.D 10
E
33
L
55
B
30
H
16
T
4.5
C
1
d
10
M
M8x65
REMARK
FOR TUBE (SUS316) 010 x 1.5t
41 51 59 67 79
58 75 83 92 104
30 30 30 30 30
22 23 30 37 42
4.5 6 6 6 6
1 1 1 1 1
10 12 12 12 12
= PIPE
O.D + 0.5mm
No.
1 2 3 4 5
DESCRIPTION
HEX. BOLT/ NUT STEEL PLATE HYD. PIPE PLASTIC CLAMP ANGLE SUPPORT
SIZE
MATERIAL
SS400 (SS41) GALV. SS400 (SS41) GALV.
REMARKS
YARD SUPPLY
YARD SUPPLY
NOTE :DRAWING SHOWN IS ONLY FOR REFERENCE. SUPPLIER SHALL QUOTE THEIR STANDARD CLAMPS WITH DIMENSIONAL
DETAILS.
NON CLASSIFIED
1%
M-900-600A
17
7 II
1.5
I
I
17
_I
I
la.51
a
0 C\I
....
CD
II~
5
PIPE
~a
~ ~
SYMBOL C31-6 C32-6 C33-6 C34-6 C31-10 C32-10 C33-10 C34-10 C31-4 C32-4 C33-4 C34-4
NOM.SIZE OF PIPE 6
00
10
B
10.5 20.5 30.5 41.0
P 9
WT. (kg)
QTY.
10
15
7.5
14
MATERIALS MARK 1 ITEM SUPPORT MATERIAL STEEL BRASS 2 BAND MACHINE SCREW AND NUT (M 6) BRASS (IS2062) QTY. 1 WT. (kg) REMARKS
NON CLASSIFIED
PIPE SUPPORTS
~
1%
045
M-900-600A
25x25x3
CD
,. ,
~
I
I
1-
M10
»:
19
J
I I
- v0)
1;:>
'"
_!
I I
1
I
I
12
/I
1/
10 UC
15
I I
I
I
~./
NEDPRI~H-60) TO BE PASTED
I
25
1
10
!
15 B
A ~
·1
A B TOTAL WT. (kg) 0.46 0.49 0.51 0.53 0.56 0.58 0.62 96 106 116 126 136 146 166 66 76 86 96 106 116 136
NOM.SIZE OF PIPE 6 6 6 6 6 6 6
NO. OF PIPE 5 6 7 8 9 10 12
MATERIALS MARK 1 ITEM ANGLE BOLT AND NUT(G.I) MATERIAL STEEL (lS2062) MS QTY. 2
0.09
M 10X30
3 4
PROTECTION
RING
2 2
0.10 TO BE PASTED
PROTECTION
SHEET
0.15
NON CLASSIFIED
PIPE SUPPORTS
~
%
5
M-900-600A
-I
32x5
CD'" 1
F.B
1
l
I_
I
M10
_I I"
M~O
1~ I
I I
I
19
2
I" i"l
I I
12
IL
r
I
I
I
l
I
10 UC
I
I I
<.
NEDPRIN ~L TO BE PASTED
~I
~
H-60)
1~ I
I
15
I
I
B
A
15
LU
-II
5C
---rlll~
---- ---
f1--
---~
t--
NOM.SIZE OF PIPE 6 6 6 6 6 6 6
NO. OF PIPE 8 10 12 14 16 18 20
TOTAL WT. (kg) 0.35 0.39 0.42 0.46 0.50 0.54 0.62
MATERIALS MARK 1 ITEM FLAT BAR BOLT AND NUT(G.I) MATERIAL STEEL (lS2062) MS QTY. 2
0.09
M 10X30
3 4
PROTECTION
RING
2 2
0.10 TO BE PASTED
PROTECTION
SHEET
0.15
NON CLASSIFIED