Victoria Tech Manual
Victoria Tech Manual
Victoria Tech Manual
www.radiantheattech.com
VICTORIA 20/20F
Wall-Hung On-Demand Combination Water Heater
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Table of contents Nomenclature and services Overall view Overall dimensions Pre-plumbing jig and Wall Spacing Frame Hydraulic test Installation recommendations Start-up recommendations (I) Start-up recommendations (II) Start-up recommendations (III) Start-up recommendations (IV) Automatic air vent Kit Pressures of gas Electronic PCB Electrical wiring Room thermostat connection Fuse change Connection of Victoria 20 + V3V kit Main components (l) Main components (ll) Control panel Overall view of Hydroblock Hydroblock components Hydroblock operation Hydroblock and pump Water loop Central Heating mode operation DHW mode operation Outlines hydraulic Victoria 20 (Heating) 3-Way Valve Outlines hydraulic Victoria 20/20 (Heating) Outlines hydraulic Victoria 20/20 (Sanitary)
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63
Outlines hydraulic Victoria 20/20 F (Heating) Outlines hydraulic Victoria 20/20 F (Sanitary) Outlines hydraulic Victoria 20/20 T (Heating) Outlines hydraulic Victoria 20/20 T (Sanitary) Stored DHW service Overheat thermostat Flame safeguard rectification system (l) Flame safeguard rectification system (ll) Chimney pull safety :20/20 Chimney pull safety :20/20F and T Burner Combustion chamber Kit valve G20 and G25 Cross-section of gas valve Gas changeover Kit Components of the boilers F and T Flue duct kit (l) Flue duct kit (ll) Flue duct kit (III) Flue duct kit (IV) Flue duct kit (V) Flue duct kit (VI) Flue duct kit (VII) Timer connections Programming instructions (l) Programming instructions (ll) Programming instructions (lll) Control DIP switches Maintenace Factory settings Fault codes
Table of contents
Heating training centres
Victoria 20/20 F
CE marked. These waterheaters comply with the requirements of the Electromagnetic Compatibility Directive 89/336/EEC, the Gas Appliance Directive 90/396/EEC, the Low Voltage Directive 73/23/EEC, and the Efficiency Directive 92/42/EEC . CSA CERTIFIED FOR USA and CANADA.
Overall view
Victoria wall-hung waterheaters
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42" / 1066mm
8.4" / 213mm 3.9" / 100mm
12.6" / 320mm
13.2" / 335mm
17.7" / 450mm
Victoria 20/20 F
Overall dimensions
Victoria wall-hung waterheaters
Heating training centres
26.8" / 680mm
Mains water
Pump
Pump
The PMCA is supplied with the 3/4 cap nut. The PMI could do without the pump; in this case, the mains pressure and connection should be used for filling the system. Monitor the operation through the necessary controls: Pressure gauge and safety valve.
Hydraulic test
Victoria wall-hung waterheaters
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59" /
15.7" /
Installation recommendations
Victoria wall-hung waterheaters
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Please refer to the instructions which are delivered with the waterheater. Power supply 230V Live/Neutral. (Do not reverse polarity). Room thermostat connection. Work on the pump motor shaft to unlock it if it were jammed. Manually vent the boiler. Fill the primary loop (if no DHW cylinder has been installed) slowly until the pressure reaches 14.5 - 29 PSI / 1-2 bar. (If a DHW cylinder has been installed, then fill the secondary loop first). Open the DHW circuit for it to fill up and vent With the gas inlet cock still closed, program the Heating mode. The boiler will perform a lighting cycle and will then lock out under code 60-70-90. Leave it like that for five minutes so that the pump, which is still running, can help vent the circuit. Next, check the pressure level and top up if it has dropped to 14.5 PSI / 1 bar. Open the gas inlet cock, reset the system (code 60-70-90) and the boiler will start operating. Allow the waterheater to operate in the Heating mode for ten minutes, during which check that all radiators warm up. Should one radiator fail to warm up, bleed the air in it. But if it still does not warm up, then the flow rates in all radiators should be balanced, always optimizing the pump performance curve (flow rate/pressure) through its speed selector control. Open the DHW tap with the highest flow rate in the house. The waterheater will operate for ten minutes continuously at full output (79,366 Btu / 20,000 kcal/h). If the flue spillage detection thermostat does not trip, that means that the removal of flue gases is correct. If a gas meter is available, check the gas input rate, as indicated in the waterheater Instructions
Where a water column is available, connect it to the gas valve pressure test point and check the working pressure with the waterheater operating at full output (79,366 Btu / 20,000 kcal/h). Program the Heating mode again. Program the DHW mode again. For a higher level of comfort, particular ly where substantial pressure variations in the water supply occur, set the program close to the draw-off temperature. Remove the water column, replace the plug and washer, start the system, and using soapy water check the whole circuit for gas tightness. Ensure that the waterheater room has a proper ventilation and air renewal system. Instruct the user on the following points: Recommend him/her to read the Users Instructions. Instruct him/her on how to program the Heating and DHW temperature and the room thermostat (if any). Instruct him/her on how to fill and/or top up the Heating system. Demonstrate how the fault codes work for insufficient gas (60-70-90 and 40-80-90) and how to reset (R) after opening the gas inlet cock or changing the gas cylinder. Recommend him/her to turn the selector switch to the R position whenever a red fault lamp lights up. If the red light appears two or three consecutive times, tell the user to write down the number of the temperature LEDs which light up and then to notify the nearest Service Center or Installer. Train him/her on the various safety devices, recommendations and maintenance operations specified in the waterheater Instructions.
It should be ON
Turn
Set the minimum speed possible to reduce system rumbling as much as possible. See the pump performance graph (flow rate/pressure).
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11
Gas Inlet Pressure: G20(GN): 20 mbar G30(GB): 28 30 mbar G31(GP): 37 mbar Gas Input Rate Heat Output G20 G30 79,366 Btu/20,000 Kcal/h 2.39 0.83 47,620 Btu/12,000 Kcal/h 1.46 0.57 27,778 But/7,000 Kcal/h 0.87 0.31 (m3/h)(*) Pressure (mmwg) (**) G20 G30 G31 G31 1.03 85 270 341 0.71 36 140 158 52 0.38 47 14
Gas input rates and pressures with Natural Gas (G20) are for a L.H.O. = 9,200kcal/m3, density = 0.62, 15 C and 1,013mbar. (*) measured under standard conditions (15C and 1013mbar) (**) burner setting pressure
Pressures of gas
Victoria wall-hung waterheaters
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Ignition transformer (18,000V) Transformer (230V/12V) LH electrode Timer Flame rod RH electrode
Conexin reloj
la
Flue Spillage Limit Thermostat: 5Vdc Clixon Cortatiros 5 Vcc : Clixon intercambiador: 12V Overheat Thermostat:12V Sondas: Sensors:55Vdc Presostato5 : Pressure switch: 5Vdc
Naranja Orange 12Vcc 12 Vcc
placa electrnica
230Vca 220Vca
Marrn Brown Gris Grey Naranja Orange Blue Azul Red Rojo
Grey Gris
5 Vcc 5Vcc
Rojo Red
Azul Brown
220Vca 230Vca
230Vca 220Vca
Neutral - Pump
Fuse 3.15 A
Live - Pump
Electronic PCB
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Overheat thermostat CH sensor DHW sensor Flue spill.detect. th. Or Pressure switch in F&T Overheat thermostat Earth connection
Common - SolenoidV 7 Th solenoid valve 12 Th solenoid valve 20 Th solenoid valve Safety solenoid valve
3-way valve
Blue Azul
Blue Azul
21.65" / 550 mm
4.72"/120 mm 5.9"/150 mm
7.09"/180 mm
7 Th Solenoid valve
Overheat thermostat
Note:
The exhaust fan, the pump and the flow switch are fed by other connectors (see Electronic PCB sections) Flue spillage detection thermostat or pressure switch (F and T) DHW sensor
Electrical wiring
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Fuse
Remove jumper
Fuse
15
Mains power supply Thermostat jumper is obligatory when no room thermostat has been fitted (it is supplied with it)
Earth connection (to chassis) Earth connection (to the mains) Neutral Live
The only fuse in the boiler. It can be accessed after removing the lower LH cover in the waterheater and then pulling out the cover holding it.
Fuse change
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3-way valve
Stored
c1 2
V3V 1 2 3 4 5 6
1 2 3 4 5 6 7 8 9 101112131415
B1 B3 7 7
A3 B4 8 6
A1 B2
Magnetic detector
230V Victoria 20
17
Compact casing
Top fixing: Locating pins Bottom fixing: Screws Removable decor. lid Spring-effect flanges
Color of casing WHITE - RAL 9016 Stages of Output: 27,778 Btu / 7,000 kcal/h 47,620 Btu / 12,000 kcal/h 79,366 Btu / 20,000 kcal/h
Adjustable for Heating
18
Draught Diverter
Flue socket collar 5" / 127 ID Flue duct 4.9" / 125 OD
Expansion Vessel
Fill pressure: 10.88 PSI / 0.75 bar Butyl diaphragm and nitrogen charge Total/useful capacity: 2.1 gal/1.2 gal - 8 litres/4.5 litres
Heat Exchanger
Bithermal. 6 steps in DHW and Heating. Made of copper and high-temperature aluminium paint
Combustion Chamber
Compact. Side fixing rods
Burner
Stainless steel. 13 becks Clover-like flame on the ends for interlighting
Control panel
Direct access to the boiler wiring and fuse (3.15A). Fault codes in Heating temperature leds. Ignition transformer on electronic board (18,000V)
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CH Temp. Selector
Temperature range: 104F/40 C 194F/90 C
Timer Planned position in the supplied kit. Digital Access cover for external connection Supply Voltage: 230V Input fuse: 3.15 Amps Room Thermostat Power Supply (optional): 230V Casing Fixing Screws Bottom only. Top - locating pins
Central Heating Temp. Leds Fault codes Mechanical Pressure Gauge Recommended
Fill Pressure: 21.8 PSI/1.5 bar
Control panel
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Flow Regulator
By - pass
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Flow Regulator
Limitation: 3.7gal/14 l/min
Magnetic Float
Magnet material: Nd powder Maximum Temperature: 302F/150C Min. DHW Collection: 2.9PSI/0.2 bar and 0.79gal/3 litres/min.
Detector O-ring
8 ID x 1.9
Allen 4 Bolts
M4 x 12
Hydroblock components
Victoria wall-hung waterheaters
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Hydroblock operation
Victoria wall-hung waterheaters
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Return to radiators
O-ring
23 ID x 3.6
To Heat Exchanger Pressure Gauge Connection to Pump Volute O-ring for fixing the Pressure Gauge. 9.52 ID x 1.78
6 H (m.w.g.) 5 4 3
PRIMARY HEAD
Fixing the body to the volute Allen 5 M6 x 20 Fixing the Pump to the Hydroblok Mechanical Pressure Gauge
2 1 0,2 0,4 0,6 600 800 0,8 1,0 1100 12.00 1,2 14.00 1,4 1,6 1600
V (m3/h)
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Expansion Vessel
Fill pressure: 10.88PSI/0.75 bar Butyl diaphragm and nitrogen charge
Total/useful Capacity: 2.11gal/1.2 gal - 8 litres/4.5 litres
Heat Exchanger
6 steps in Heating: 3 for flow and 3 for return Primary capacity: 0.08 gal/300 cm Secondary capacity: 0.71 gal/270 cm
Overheat Thermostat
Manual reset. Set at 221F/105C
CH Return Pipe
OD 0.71"/18 mm
DHW Sensor
Contact-type.
CH Flow Pipe
OD 0.71"/18 mm
Hydroblok
Water loop
Victoria wall-hung waterheaters
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CH Sensor
Temp. Res. kW 104F/40C 5.330 122F/50C 3.605 140F/60C 2.490 158F/70C 1.753 176F/80C 1.256 194F/90C 0.915
Heat Exchanger
6 steps in Heating: 3 for flow and 3 for return Primary capacity: 0.08 gal/300 cm Secondary capacity: 0.71 gal/270 cm
CH Flow Pipe
OD 0.71"/18 mm
To radiators
Maximum Operating Pressure: 43.5 PSI/3 bar
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Heat Exchanger DHW Sensor Temp. Res. kW 104F/40C 5.330 122F/50C 3.605 140F/60C 2.490 Mains Water Inlet Pipe
OD 0.55"/14 mm 6 Steps in DHW Primary capacity: 0.08 gal/300 cm Secondary capacity: 0.71 gal/270 cm
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Sanitary way
Heating Way
3-way valve
Victoria wall-hung waterheaters
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Stopped way
Heating Way
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Sanitary way
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Thermostat closes
Thermostat opens
3-way valve. Shuts off CH and opens cylinder return (35 seconds)
3-way valve Shuts off cylinder return and opens CH return (35 seconds)
Pump starts up
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Lockout
No No
Fault corrected
Yes
Fault corrected
Yes
Service restored
Overheat Thermostat
Victoria wall-hung waterheaters
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Attempt to light up
No
Yes
No
No
End of spark ignition Safety solenoid valve closes Display of fault code 60, 70, 90, and red Led
Fault corrected
No
33
Interruption of service
Attempt to relight
Note: If fault code 40-80-90 lights up for any of the following reasons: Sensor lead splits Sensor rubbing against earth connection Bad earth connection contact Then the process would be as follows: The flame does not blow out. Sparking begins for 7 seconds. Boiler operation switches from 20 Th to 12 Th and 7 Th until it goes into complete lockout.
Boiler Reset Control knob in R position
Light-up process
No
Yes
No
End of spark ignition Safety solenoid valve closes Display of fault code 40, 80, 90 and red Led
No
Fault corrected
34
(1) 12 mbar in VICTORIA 20/20 T 17 mbar in VICTORIA 20/20 F (2) 15 mbar in VICTORIA 20/20 T 19,5 mbar in VICTORIA 20/20F
No
Automatic pressure switch resetting Locked out again Display of fault code 60, 80, 90 and red Led
No
Pressure switch open
No
Pre-purge
Fault corrected
No
Yes
Boiler DIP switch checking whether the pressure switch is open (pressure in flue pipe < (1)
Si
Yes
Exhaust fan starts Boiler DIP switch checking whether the pressure switch is closed (pressure in flue pipe > (2)
Call service
No
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Ignition Sequence:
2 seconds at 7 Th. 4 seconds at 12 Th. 1 seconds at 7 Th
Ignition Electrodes
Centered on the middle burner 5mm higher and a 4mm electrode gap
Baffle plate
Gas Valve Pressure Test Point Bracket Burner Fixing to the Gas Valve. Allen 4 x 15 13 becks
Material: Stainless Steel
Burner
Victoria wall-hung waterheaters
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Do not start the waterheater until the insulation panels have been properly assembled. For optimum operation it is essential that these insulation panels be in good condition.
M5 Set Nuts
For fixing the burner baffle plate
Combustion chamber
Victoria wall-hung waterheaters
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Aluminum Profile for Burner Injector Holder Solenoid Valve Assembly Chassis Fixing Bracket. Burner Setting Pressure Device Gas Governor
Natural Gas only Control Range: 0.25 0.36 PSI / 17 25 mbar
Solenoid Valve.
47,620 Btu/12,000 kcal/h
Solenoid Valve.
27,778 Btu/20,000 kcal/h
38
Aluminum Profile for Burner Injector Holder Stages of Output Bore Size Burner Fixing. To Pressure Test Point
Valve Gasket
Material: Cork + Nitrile
Solenoid Valve.
47,620 Btu/12,000 kcal/h
Solenoid Valve.
79,366 Btu/20,000 kcal/h
Solenoid Valve.
39
40
Pressure Switch
Setting Range for VICTORIA 20/20F: 17 19.5 mm.w.g.
41
42
M 100 mm
L + M 9.84ft/3 m
L 19.69ft/6 m
Configuration C12: Room-sealed waterheater. Horizontal concentric flue pipe. Flue gases discharged directly into the atmosphere. Exhaust fan located above the combustion chamber.
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4.92"/125
3.94"/100mm
Configuration C42: Room-sealed waterheater. Horizontal concentric flue pipe connected to a twin common shunt or stack. Exhaust fan located above the combustion chamber. 140040030-03 Configurations C12 / C42: Directional, concentric horizontal flue pipe kit with 60/100 damper. Quick connect coupling. 1m horizontal flue length. SUPPLIED AS STANDARD. 140040061-01 Configurations C12 / C42: Directional, concentric horizontal flue pipe kit with 60/100 damper. Quick connect coupling. 1m horizontal flue length and 0.2m vertical flue length. 140040084-00 Configurations C12 / C42: Directional, concentric horizontal flue pipe kit with 80/125 damper. Quick connect coupling. 1m horizontal flue length.
44
3.15"/80
Diaphragm 1.8"/46 mm
With no diaphragm: 13.12 ft/4 m < L + P 32.8 ft/10 m With diaphragm 1.8"/46 mm: L + P 13.12 ft/4 m
Configuration C82: Room-sealed waterheater. Single, horizontal flue pipes. Fresh air intake. Flue gas outlet to a standard common shunt. Exhaust fan located above the combustion chamber. 140040039-02 Configuration C82. Directional, twin-pipe horizontal flue kit with 80 damper. Quick connect coupling. 1m horizontal flue length for both runs.
45
3.15"/80
4.65" / 118mm
3.94"/100mm
Diaphragm 1.77" / 45 mm
With no diaphragm: 7.87ft/2.4 m < L 36.1"/11 m With diaphragm 1.77"/45 mm: 1.4 m < L 7.87ft/2.4 m
Configuration C32: Room-sealed waterheater. Vertical concentric flue pipe. Flue gases discharged directly into the atmosphere. Exhaust fan located above the combustion chamber. 140040034-03 Configuration C32. Directional, concentric vertical flue pipe kit with 60/100 damper. Quick connect coupling. 1m vertical flue length. 140040059-00 Optional vertical concentric accessory in the C32 configuration for vertical outlet to the roof.
46
Each 90 concentric elbow 100 reduces allowed length 2.3ft/0.7m Each single 90 elbow 80 reduces allowed length 1.64ft/0.5m The first waterheater outlet elbow should not be taken into account. No reduction is necessary when using 45 elbows.
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Timer connection
(Earth) Black
(Signal) Green
(Power) Red
Timer connections
Victoria wall-hung waterheaters
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Start-up
Weekdays Programmed operating information Day & time Program mode
Prog. Day h m
Denotes boiler operating or stopped Set Time Set minutes Manual mode Reset
First of all, delete all stored data. To do that, press the RES key for 3 seconds. Release key and the following display will appear:
1 2 3 4 5 6 7
1 2 3 4 5 6 7
1h
49
Possible Day Combinations are: 1 2 3 4 5 6 7 = Mo, Tu, We, Th, Fr, Sa, Su 1 2 3 4 5 6 = Mo, Tu, We, Th, Fr, Sa, = Mo, Tu, We, Th, Fr, 12345 6 7 = Sa, Su Or each individual day of the week. To continue programming, press the key and repeat steps 2 to 4 as many times as necessary to complete the whole week. Finally, after entering the last switching status required, close the programming mode by pressing the key. The standard screen in the operating mode will be similar to the one shown here. Manual Operation Press the key. The screen will be similar to the one shown in this figure.
1 2 3 4 5 6 7 1 2 3 4 5 6 7
1 2 3 4 5 6 7
Enter the status of the days first command by pressing and taking into account that this symbol indicates that the Waterheater is operating. With no centre black dot, it means that the waterheater is OFF.
1 2 3 4 5 6 7
Enter the days first switching command. To do that, press the keys. Enter the required switching day(s) by pressing the key. See Possible Day Combinations table. The screen displayed will be similar to the one in this figure.
1 2 3 4 5 6 7
50
In the manual mode, stored data will not be altered. In addition, there are specific functions to this operating mode, which are as follows:
The following switching output status are possible: = Advance OFF (if current switching status is =ON = Advance ON (if current switching status is =OFF Above two manually altered switching commands will be cancelled by the next automatic switching time. =Permanently OFF =Permanently ON Return automatic mode is only possible by pressing the key.
Once all programmed status have been displayed, the following screen will appear again.
1 2 3 4 5 6 7
After the last occupied memory block, the number of free memory blocks are displayed on the screen Fr 00 = indicates that all memory blocks are occupied.
Switching Times Display Press the key repeatedly. The stored switching times will be displayed in sequence. To exit the display mode, press the key.
1 2 3 4 5 6 7
Changing: Press the key several times until reaching the program to be changed. Alter the settings by following steps 2 to 6 in the Programming section. Deleting: Press the key several times until reaching the program to be deleted. Press the keys until the -- symbol is displayed on the screen. Keep the key pressed for 3 seconds. This will delete all stored data. Press the key to exit the deleting mode.
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Location of DIP switches on the electronic board. SW1 SW2 DIP SWITCHES 1 & 2: Central Heating Output Adjustment 79,366 Btu/20,000 kcal/h ON ON DIP SWITCH 3: CH pump operation 47,620 Btu/12.000 kcal/h ON OFF DIP SWITCH 4: Time-delay between ON and OFF 27,778 Btu/7,000 kcal/h OFF OFF DIP SWITCHES 5 & 6: Hysteresis Selection Hysteresis 71.6F/22C 62.6F/17C 53.6F/12C 46.4F/8C SW5 SW6 OFF OFF OFF ON ON OFF ON ON Circulating Pump Operation Continuous operation 30 seconds after Room Thermostat stops Time-delay Enabled (6 minutes running) Disabled SW3 OFF ON SW4 OFF ON Output Adjustment
52
Carry out the following maintenance operations at least once a year, and preferably at the beginning of the Heating season: DHW Clean the cold water filter Check the DHW temperature Heating Check the system pressure Check the waterheater water temperature Check the pump operation Bleed the air in the radiators and boiler Check the room thermostat Check the safety valve Gas Check the burner setting pressure Check the input rate Check the circuit for gas tightness Clean the burner Venturis Combustion and Ventilation Check the flue duct tightness Check the effectiveness of ventilation and air renewal system. Ensure there are no obstructions. Conduct a flue gas analysis.
Maintenance
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Feature
Output to Central Heating Output to Domestic Hot Water System Pump Speed Position Pump Operation Time (*) 6-minute Time Delay CH Hysteresis
Victoria 20/20 F
79,366 Btu/20,000 kcal/h SW1 (ON) SW2 (ON) 79,366 Btu/20,000 kcal/h 2 30 secs following stoppage of Room Stat SW3 (ON) De-energized SW4 (ON) 62.6F/17C SW5 (OFF) SW6 (ON)
(*) It is governed by the Room Thermostat. If no Room Thermostat has been installed, it will operate continuously.
Factory settings
Victoria wall-hung waterheaters
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DHW Sensor interrupted CH Sensor interrupted Faulty Flame Relay: Stuck Faulty Safety Circuit (*) Overheat Thermostat open during ignition Flue Spillage Limit Thermostat open before ignition Faulty Safety Relay (energized) Faulty Safety Relay (will not close following demand) (*) Burner off. Ignition time-delay too short Burner off for lack of gas at lighting up (*) Safety Relay. Ignition Time-delay too long Overheat Thermostat open during operation (*) Flue Gas Spillage during operation (*) Safety Fuse open during operation (*) Faulty Safety Relay. Lack of gas or electrical fault (*) Pressure Switch Opening Time-delay
40-90 50-90 60-90 40-60-90 50-60-90 40-50-60-90 40-70-90 50-70-90 40-50-70-90 60-70-90 40-60-70-90 50-60-70-90 40-50-60-70-90 40-80-90 40-50-80-90 60-80-90
(*)Whenever these fault codes appear, reset the waterheater by turning the selector knob to the R position. For other codes, the waterheater will reset automatically once the fault is cleared.
Fault codes
Victoria wall-hung waterheaters
Heating training centres
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