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    Uncinventional Machining Process Interview Questions

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    imsaiyath
    The document discusses various non-traditional machining processes including electron beam machining, laser beam machining, electrochemical machining, ultrasonic machining, abrasive jet machining, and electrical discharge machining. It provides descriptions of the mechanisms of material removal for some of these processes, operating parameters like pressures and voltages, and applications for machining different materials like steel, titanium alloys, and glass. The document contains 40 multiple choice questions related to these non-traditional machining processes covering topics such as material removal mechanisms, process parameters, capabilities and limitations.

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    Uncinventional Machining Process Interview Questions

    Uploaded by

    imsaiyath
    2K views14 pages
    The document discusses various non-traditional machining processes including electron beam machining, laser beam machining, electrochemical machining, ultrasonic machining, abrasive jet machining, and electrical discharge machining. It provides descriptions of the mechanisms of material removal for some of these processes, operating parameters like pressures and voltages, and applications for machining different materials like steel, titanium alloys, and glass. The document contains 40 multiple choice questions related to these non-traditional machining processes covering topics such as material removal mechanisms, process parameters, capabilities and limitations.

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    The document discusses various non-traditional machining processes including electron beam machining, laser beam machining, electrochemical machining, ultrasonic machining, abrasive jet machining, and electrical discharge machining. It provides descriptions of the mechanisms of material removal for some of these processes, operating parameters like pressures and voltages, and applications for machining different materials like steel, titanium alloys, and glass. The document contains 40 multiple choice questions related to these non-traditional machining processes covering topics such as material removal mechanisms, process parameters, capabilities and limitations.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    2K views14 pages

    Uncinventional Machining Process Interview Questions

    Uploaded by

    imsaiyath
    The document discusses various non-traditional machining processes including electron beam machining, laser beam machining, electrochemical machining, ultrasonic machining, abrasive jet machining, and electrical discharge machining. It provides descriptions of the mechanisms of material removal for some of these processes, operating parameters like pressures and voltages, and applications for machining different materials like steel, titanium alloys, and glass. The document contains 40 multiple choice questions related to these non-traditional machining processes covering topics such as material removal mechanisms, process parameters, capabilities and limitations.

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    Download as PDF, TXT or read online from Scribd
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    1.

    Mechanism of material removal in Electron Beam Machining is due to a) Mechanical erosion due to impact of high of energy electrons b) Chemical etching by the high energy electron c) Sputtering due to high energy electrons d) Melting and vaporisation due to thermal effect of impingement of high energy electron

    2. Mechanism of material removal in Laser Beam Machining is due to a) Mechanical erosion due to impact of high of energy photons b) Electro-chemical etching c) Melting and vaporisation due to thermal effect of impingement of high energy laser beam d) Fatigue failure

    3. Generally Electron Beam Gun is operated at a) Atmospheric pressure b) At 1.2 bar pressure above atmosphere c) At 10 100 mTorr pressure d) At 0.01 0.001 mTorr pressure

    4. Laser Beam is produced due to a) Spontaneous emission b) Stimulated emission followed by spontaneous emission c) Spontaneous emission followed by Spontaneous absorption d) Spontaneous absorption leading to population inversion and followed by stimulated emission

    5. For ECM of steel which is used as the electrolyte (a) kerosene (b) NaCl (c) Deionised water (d) HNO3

    6. MRR in ECM depends on (a) Hardness of work material (b) atomic weight of work material

    (c) thermal conductivity of work material (d) ductility of work material

    7. ECM cannot be undertaken for (a) steel (b) Nickel based superalloy (c) Al2O3 (d) Titanium alloy

    8. Commercial ECM is carried out at a combination of (a) low voltage high current (b) low current low voltage (c) high current high voltage (d) low current low voltage

    9. Which of the following material cannot be machined by EDM (a) steel (b) WC (c) Titanium (d) Glass

    10. Which of the following is used as dielectric medium in EDM (a) tap water (b) kerosene (c) NaCL solution (d) KOH solution

    11. Tool should not have (a) low thermal conductivity (b) high machinability (c) high melting point (d) high specific heat

    12. AJM nozzles are made of (a) low carbon steel

    (b) HSS (c) WC (d) Stainless steel

    13. Material removal in AJM of glass is around (a) 0.1 mm /min (b) 15 mm /min (c) 15 mm /s (d) 1500 mm /min
    3 3 3 3

    14. Material removal takes place in AJM due to (a) electrochemical action (b) mechanical impact (c) fatigue failure of the material (d) sparking on impact

    15. Which of the following material is not generally machined by USM? (i) Copper (ii) Glass (iii) Silicon (iv) Germanium

    16. Tool in USM is generally made of (i) Glass (ii) Ceramic (iii) Carbides (iv) Steel

    17. Increasing volume concentration of abrasive in slurry would affect MRR in the following manner (i) increase MRR (ii) decrease MRR (iii) would not change MRR (iv) initially decrease and then increase MRR

    18. USM can be classified as the following type of non-traditional machining process (i) electrical (ii) optical (iii) mechanical (iv) chemical

    19. LBM system can effectively machine (i) refractory materials, (ii) tungsten carbide, (iii) copper, (iv) M.S.

    20. The efficiency of LBM system is about (i) 3 to 5 %, (ii) 13 to 15 %, (iii) 0.3 to 0.5 %, (iv) 30 to 50 %.

    21. While drilling deep hole by LBM process, the hole produced is (i) straight sided, (ii) converging type, (iii) diverging type, (iv) none of these.

    22. The suitable process(es) for machining a 5 mm deep blind, complex contoured cavity in M. S. sheet of 20 mm thickness is (are) (i) LBM, (ii) EDM, (iii) ECM, (iv) AFM.

    23. Commonly used process(es) for machining of cooling holes in a turbine blade is (are) (i) USM, (ii) AWJM, (iii) LBM, (iv) EBM, (v) EDM, (vi) ECM.

    24. Surface damage to the machined component is significant in case of (1) EDM, (2) ECM, (3) Grinding, (4) PAM.

    25. During calculation of MRR in EDM, supply voltage was used as 60V in place of the actual supply voltage as 40V. What is the ratio of actual and calculated MRR? Assume that the condition for maximum power delivery to the discharging circuit is satisfied. (1) 1.5, (2) 0.44, (3) 2.25, (4) none.

    26. The nature of current used for EDM is (1) AC, (2) DC, (3) pulsed AC, (4) Pulsed DC.

    27. Stratified wires are used so that they can (1) withstand more forces, (2) carry more heat energy, (3) both of these, (4) none of these.

    28. For maximum power delivery through the R-C circuit for EDM, the ratio of the breakdown voltage to supply voltage is equal to : (1) 0.72, (2) 1.0, (3) 0.75, (4) 0.65.

    29. Feed to the electrode in EDM ensures (1) constant velocity of dielectric flow in the IEG, (2) constant IEG, (3) constant current density, (4) none of these.

    30. The surface roughness in EDM with the increase in breakdown voltage (1) increases, (2) decreases, (3) remains unchanged.

    31. A Servomechanism operates when there is (1) short circuit, (2) high IEG, (3) low IEG, (4) none of these.

    32. Poor flushing during EDM results in (1) low MRR, (2) short circuit, (3) both, (4) none (2) 33. If the flushing system of an EDM m/c is efficient the machining cycle time will be (1) longer, (2) shorter, (3) no effect, (4) no definite trend.

    34. Wear of tool during EDM process would result in (1) deeper hole, (2) lesser diameter hole, (3) both.

    35. During EDM with a relaxation generator the charged voltage of the condenser is increased from V1 to V2 (V2 = 4V1). What will be surface roughness at V2 if its value at V1 is equal to Ra1. (1) 2 Ra1, (2) 2.5 Ra1, (3) 4 Ra1, (4) 0.25 Ra1. 36. Which process would you recommend to make cooling holes (diam = 0.5 mm, and depth to diameter ratio may be as high as 75) in a turbine blade. (1) EDM, (2) AJM, (3) USM, (4) PAM. 37. Mechanism of material removal in Electron Beam Machining is due to a) Mechanical erosion due to impact of high of energy electrons b) Chemical etching by the high energy electron c) Sputtering due to high energy electrons d) Melting and vaporisation due to thermal effect of impingement of high energy electron 38. Mechanism of material removal in Laser Beam Machining is due to a) Mechanical erosion due to impact of high of energy photons b) Electro-chemical etching c) Melting and vaporisation due to thermal effect of impingement of high energy laser beam d) Fatigue failure 39. Generally Electron Beam Gun is operated at a) Atmospheric pressure b) At 1.2 bar pressure above atmosphere c) At 10 100 mTorr pressure d) At 0.01 0.001 mTorr pressure 40. Laser Beam is produced due to a) Spontaneous emission b) Stimulated emission followed by spontaneous emission c) Spontaneous emission followed by Spontaneous absorption d) Spontaneous absorption leading to population inversion and followed by stimulated emission

    INTERVIEW
    QUESTIONS

    Two Marks & Big Questions

    Anna University Questions

    Unit 1

    Unit 2

    Unit 3

    Unit 4

    Unit 5

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