A Project Report On Working Capital Management Nirani Sugars LTD
A Project Report On Working Capital Management Nirani Sugars LTD
A Project Report On Working Capital Management Nirani Sugars LTD
CONTENTS
S.NO TITLES CHAPTER I 1) EXECUTIVE SUMMARY 2) OBJECTIVES OF STUDY 3) THE WORKING CAPITAL NEED ARISES FOR THE 1. FOLLOWING PURPOSE 4) SCOPE OF STUDY 5) LIMITATION OF THE STUDY 6) METHODOLOGY 7) REVIEW OF EARLIER LITERATURE 2. CHAPTER II COMPANY PROFILE CHAPTER III 3. PRODUCTION PROFILE 4. CHAPTER IV STUDY OF DEPARTMENTS CHAPTER V WORKING CAPITAL MANAGEMENT CHAPTER - VI DATA REPORT FINDINGS AND SOLUTIONS BIBLIOGRAPHY ANNEXURE 27-48 49-59 20-26 12-19 1-11 PAGE NO
6 7 8
Babasabpatilfreepptmba.com
Page - 1
CHAPTER - I
8) EXECUTIVE SUMMARY 9) OBJECTIVES OF STUDY 10) THE WORKING CAPITAL NEED ARISES FOR THE FOLLOWING PURPOSE 11) SCOPE OF STUDY 12) LIMITATION OF THE STUDY 13) METHODOLOGY 14) REVIEW OF EARLIER LITERATURE
Babasabpatilfreepptmba.com
Page - 2
1) EXECUTIVE SUMMARY
This summer project A STUDY OF WORKING CAPITAL IN NIRANI SUGARS LTD. deals to ascertain this efficiency of working capital management of the company. Working capital may be regarded as lifeblood of business. Working capital is needed to meet the day-to-day requirement of the business unit. The exploitation of working capital assets is possible only by efficient working capital management. This study on working capital management is conducted in NIRANI SUGARS Ltd. Working capital management not only shows the financial efficiency of business, but also its credit worthiness, which has gained importance in these days of credit squeeze. Therefore, study of the management of working capital is very necessary. Objective of the project was to study the pattern and procedures followed for managing various components of working capital, so as to evaluate the efficiency of working capital management. So, this study intends to comprehensively evaluate the inventory, receivables, creditors and cash management. The study also aims to analyze the alternative sources of working capital financing employed by NIRANI SUGARS Ltd. Desk Research method is adopted for this study. The required information was collected through secondary sources.+ Secondary data were collected from various sources including the annual reports of the company for the year 2004-05, 2005-06, 2006-07, 2007-08 and 2008-09. Ratio analysis is the major tool for analyzing the working capital management of NIRANI SUGARS Ltd.. and also the information for 5 years is collected. Ratio Analysis has been Carried out using Financial Information for last five accounting years i.e. from 2004 to 2009 Ratio have also been analyzed.
Babasabpatilfreepptmba.com
Page - 3
2) OBJECTIVES OF STUDY 1) To study the overall working of the organization. i.e. organization structure 2) To study the efficiency of working capital management of the company 3) To study the efficiency of cash, inventory and receivables management of the company 4) To understand and analyze the working capital position of NIRANI Sugars Ltd. During the period of 2004-2008. 5) To measure the overall financial position of the organization with the help of ratio analysis. study of all department &
For purchasing raw materials, components and spare parts For paying wages and salaries To increase day-to-day expense and overhead costs like fuel, power and office expense etc. To meet selling costs of packing advertising etc To provide credit facilities to customers
4) SCOPE OF STUDY
Since the decision regarding working capital are of an operating nature not one time decision, the scope of the study is geared towards identifying important areas of control and to establish model for better control of the various components of working capital The study would also attempt to identify the various sources available for financing of working capital. The study gives a fair idea of improvement in efficiency of working capital management and also to have proper control over the components of working capital and managing of efficiency.
Babasabpatilfreepptmba.com
Page - 4
6) METHODOLOGY
Desk Research method is adopted for this study. The required information was collected through secondary sources. Secondary data were collected from various sources including the annual reports of the company for the year 2004-05, 2005-06, 2006-07, 2007-08, 2008-09. Ratio analysis is the major tool for analyzing the working capital management of Nirani Sugars Ltd.. and also the information for 5 years is collected.
Babasabpatilfreepptmba.com
Page - 5
INDUSTRIAL PROFILE
India is the largest consumer & second largest producer of sugar in the world. The Indian sugar industry second large agro industry Located in the rural India. The Indian sugar has a turnover of rs.500 billion per annum & it contributes almost rs.22.5 billion to the central & state exchequer as tax, cess & excise duty every year. It is the second largest agro-processing industry in the country after cotton textiles. With 453 operating sugar mills in different part of the country, Indian sugar industry has been a focal point for a socio-economic development in the rural areas. About 50 million sugarcane farmers & a large number of agricultural labors are involved in sugarcane cultivation & ancillary activities, constituting 7.5 % of the rural population. Besides, the industry provides employment to about 2 million skilled/semi-skilled workers & others mostly from the rural areas. The industry not only generates power for its own requirement but surplus power for export to the grid based on by-product-bagasse. It also produces ethyl alcohol, which is used for industrial &portable uses,& can be used to manufacture ethanol, an ecology friendly &renewable fuel for blending with petrol. The sugar industry in the country uses only sugarcane as input; hence Sugar Companys have been established in large sugarcane growing states like Uttar Pradesh, Maharashtra, Karnataka, Gujarat, and Tamil Nadu & Andhra Pradesh. In the year 2005-06 these six states contributed more than 85 % of total sugar production in the country; Uttar Pradesh, Maharashtra & Karnataka together contribute more than 65 % of total production
Babasabpatilfreepptmba.com
Page - 6
The given chart shows the state manner wise production in India for 2003-04 & 2005-06.
There are 566 installed sugar mills in the country with a production capacity of 180 lack mts of sugar, of which only 453workinG.These mills are located in 18 states of the country. Around 315 of the total installed mills are co-operative sector, 189 in the private sector & 62 in public sector.
Babasabpatilfreepptmba.com
Page - 7
Sugarcane availability
Sugarcane occupies about 2.7% of the total cultivated area & it is one of the most important cash crops in the country. The area under sugarcane gradually increased from 2.7 million hectors in 1980-81 to 4.3 million hector in 2003-04, mainly because of much larger diversion of land from other crops to sugarcane by the farmer for economic reason. The sugarcane area however declined in the year 2005-06 to 3.9 million hector & to 3.7 million hector in 2004-05, mainly due to drought & pest attacks. From a level of 154 MMT in 1980-81, the sugar production increased to 241 MMT IN 1990-91 & further to 296 MMT in 2000-01. Since then it has been hovering around 300 MMT until last year. In the season 2004-05, however, sugarcane production decline to 236 MMT mainly due to drought & pest attacks. Not only sugarcane acreage & sugarcane production has been increasing, ever drawl of sugarcane by the sugar industry has also been increased over the period. In India, sugarcane is utilized by sugar mils as well as by traditional sweeteners like jiggery & khadisakhar producers. The chart given below gives data on sugarcane utilization for different purposes:
SUGARCANE UTILIZATION
(% of sugarcane utilization for) Year 1990-1991 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 White sugar 33.4 50.7 59.7 57.4 68.9 56.1 Gur & Khandsari 54.8 37.4 28.8 31.5 20.1 32.5 Seed, feed & chewing 11.8 11.8 11.5 11.1 11.1 11.4
Babasabpatilfreepptmba.com
Page - 8
Sugar production:
Most of the sugar in India is manufacture & sold as plantation white sugar which is produced by double sulphitation process, while the norms in developed & emerging nations is refined sugar which is produced by the phosphitation process. Most of the mills in India are not equipped to make refined sugar mills which are designed to produce refined sugar can manufacture sugar not only from sugarcane but also from raw sugar which can be imported. Therefore, such mills can run their production all the year round, as opposed to single state mills, which are dependent upon the seasonal supply of sugarcane.
Babasabpatilfreepptmba.com
Page - 9
Indonesia, UK, South Korea, Japan, Malaysia, and the Middle East & North Africa.
Babasabpatilfreepptmba.com
Page - 10
Babasabpatilfreepptmba.com
Page - 11
To study the overall working of the organization. i.e. study of all department & organization structure To study the efficiency of working capital management of the company. To study the efficiency of cash, inventory and receivables management of the company. To understand and analyze the working capital position of NIRANI Sugars Ltd. During the period of 2005-2009. To measure the overall financial position of the organization with the help of ratio analysis.
2) Scope of Study
Since the decision regarding working capital are of an operating nature not one time decision, the scope of the study is geared towards identifying important areas of control and to establish model for better control of the various components of working capital The study would also attempt to identify the various sources available for financing of working capital. The study gives a fair idea of improvement in efficiency of working capital management and also to have proper control over the components of working capital and managing of efficiency.
Babasabpatilfreepptmba.com
Page - 12
Babasabpatilfreepptmba.com
Page - 13
Babasabpatilfreepptmba.com
Page - 14
CHAPTER 2
COMPANY PROFILE
Babasabpatilfreepptmba.com
Page - 15
M/s Nirani sugars Ltd, Promoted by Mr.Murugesh R Nirani. B.E, D.B.M. a technical Graduate and local MLA of Bilagi and Minister of large and Medium Scale Industry Govt of Karnataka. He comes from an agricultural family from Bilagi Taluk of Bagalkot Dt. He started as an industrialist with setting up of a modern Khandasari Unit at Mudhol. He is also very actively involved as a Managing Director OF Bilagi sugars mill Ltd, a new 2500 TCD sugar and Co-gen plant at his constituency Bilagi. The new unit is completed and commenced commercial production in December 2005. He has also been recognized and awarded Bharat Udyog Ratna award from Govt of India. He has also taken over a sick mini cement plant of 100 TPD capacities at Mudhol area, which has now been put into commercial operation with a capacity of 200 TDP within a short span of time. He has also contributed his service in setting up residential school and D, Ed College at Mudhol.
Nirani sugars Ltd. Is presently operating a sugar mill of 5000 tones cane / day (5000 TCD). This sugar mill was originally established as a khandasari sugar factory of 500 TCD in the year 1997-98. In fact this was the most modern khandasari sugar factory & was first in the country to have started with high pressure boiler, turbo generator set with captive power generation, multiple effect pressure evaporator system with falling film evaporators etc. it successfully produced goods quality white crystal sugar. But as khandasari unit, it had its own constraints due to technical limitations and govt policies.
Subsequently, making use of the govt. of Indias liberalized policy, vide govt of India notification DCS /S/14/97 dated 2-6-98, which permitted conversion of khandsari sugar Readopting vaccum evaporation & vaccum pan boiling systems along with related changes. NSL did not lose time to expand the capacity to 5000 TCD, side by side taking development measures to increase cane area & cane availability. Today NSL is a regular sugar factory with 5000 TCD capacity with improved efficiencies. But however, NSL could not enjoy the economy of scale. According the company conceived a project to expand the sugar mill to 2500 TCD with cogeneration of power of 16MW. In order to reach the minimum viable capacity for a sugar unit, as per govt of indias norms. While the same was in conceptual stage, the industrial scenario started changing. The industry in general started realizing that the sugar mills with cogeneration of power should have still higher capacities up to 10000 TCD. This has been widely recognized & appreciated by the policy makers at all levels, & the financial institutions. Further, it is also recognized that the stand
Babasabpatilfreepptmba.com
Page - 16
alone sugar mills, even with viable capacity may find it difficult to operate profitably on a sustained basis in a view of the exposure to the international market. The industry has to with stand the pulls & pressures or ups & downs of the global market, which fluctuates depending upon the sugar scenario in different part of the world.
Babasabpatilfreepptmba.com
Page - 17
Having regard to the above. The new sugar projects in the country, are coming up with a capacity of 5000 TCD & more with the facility of cogeneration of power. A number of existing mills in the country are expanding to even bigger capacities like 7500 TCD, 10000 TCD & so on.
Falling in line with the above, NSL thought it prudent to make an upward revision and accordingly enhance the capacity to 5000 TCD from 2500 TCD as conceived earlier.
The cogeneration of power permits generation of surplus power, which is encashable and thus helps augmentation of income to the industry substantially on a sustained basis. The profitability of the cogeneration plant increases with increase in the size of the plant. Bigger cogeneration plants are feasible only with bigger sugar mills, either as forward integration or with back up support for fuel.
The market and the price for the power produced is assured as the surplus power so generated is under written by KPTCL through power purchase Agreement. The govt of Karnataka also shares the aforesaid viewpoint & encourages cogeneration of power by sugar factories using bagasse as a fuel. In support of this, the govt has announced a capital subsidy of Rs. 25 lakhs per MW of surplus power, for such cogen projects.
More importantly, it is important to note that private companies have come forward to purchase power from cogen. Plants offering even higher prices than those offered by electricity corporations of the state. In fact NSL has already entered into an agreement with TATA power trading company Ltd. For sale of power at a price of Rs3.61 per unit.
Having appreciated the above, it is imperative for NSL to go for expansion of the sugar mill from the present capacity of 5000 TCD to 10000 TCD. While doing so, it makes sense to update the technologies & modernize the entire plant. It needs no emphasis that the expansion project would be meaningful only if associated with the cogeneration of power & in turn associated with energy saving devices.
Babasabpatilfreepptmba.com
Page - 18
To match the sugar mill expansion from 5000 TCD to 10000 TCD, NSL proposes to double its cogeneration capacity also from 16MW to 48MW.
COMPANY PROFILE
Name of the company Address : NIRANI SUGARS LIMITED. MUDHOL : Nirani Sugars Limited. Vinayak Nagar, Sy No-166 Near Kulali Cross, Jamakhandi Road, Mudhol 587313 Dist: Bagalkot Regd. Office : # 2053, High Point- II 45 Palace Road, Bangalore 560 001 Branch Office Status of Company Constitution of the firm Financial Institutions : Bijapur : Sole trading concern. : Registered under companies act 1956 : K.S.I.D.C, IDBI, BOI,
Babasabpatilfreepptmba.com
Page - 19
K.S.F.C Bankers of the Company : I.C.I.C.I Bank Jamakhandi S.B.I Mudhol Branch. Indian Bank Lokapur. Grameen bank Mudhol.
Babasabpatilfreepptmba.com
Page - 20
Products
: This is also another type of product. It is sold for Rs.250 per Ton.
: 3 lakh Bags.
Babasabpatilfreepptmba.com
Page - 21
To establish production 7,500 T.C.D at Mudhol. To produce 40 Megawatt electricity. To produce 12,000 liters of distillery unit.. To produce 10,000 ton Bio fertilizers. To establish agricultural development and resource center at Mudhol. Plan to establish Nirani Education Institution in Bilagi and Mudhol. Vijaya Co-operative Credit society. Vijayanagar Mudhol. To implement highly technical Nirani Educational institutes Mudhol & Bilagi
Babasabpatilfreepptmba.com
Page - 22
MISSION
We will provide products of superior quality at competitive price and ensure sustained profitability and growth. We will protect the interest of all concerned promoters, shareholders, customers, distributors, employees and community. We believe in fair trade practice, standards and strive for total customers satisfaction, keeping the environment eco friendly. We believe that our people are most valuable assets for personal and organizational growth. We will treat our people with dignity and look after the safety and welfare of individuals and there families. We provide electricity which is major necessity for the country. Sugar industries are providing ethanol which can be added in diesel and diesel is major requirement of the company.
Babasabpatilfreepptmba.com
Page - 23
Babasabpatilfreepptmba.com
Page - 24
CHAPTER 3
PRODUCTION PROFILE
Babasabpatilfreepptmba.com
Page - 25
Fiberous Products
Bagass
Distillery Industry
Babasabpatilfreepptmba.com
Page - 26
PRODUCT PROFILE
The factory produces about 184400 Tones of plantation crystal white sugar. As per statute from Govt of India the sugar can be packed in 100 Kg net Gunny bags and 50 Kg net Polythene bags. As per the Indian sugar standards the sugar can be graded in 3 grades by size and color namely L, M, S (size) and 29, 30 (color). The factory envisages producing M30 and s30 grades. The storage of sugar will be done in a warehouse built in masonry and roofed with AC sheets. The size of the warehouse will be suitable to store about 50% of a seasons production. The molasses which is a by product, is a highly viscous liquid. The total production of molasses in a season will be about 40,480 Tone. Two steel storage tanks of capacity 4000 tone each will be added. This can accommodate about 2 months production. As the demand for molasses is high, it is proposed to sell the molasses to distilleries as raw material to produce alcohol. Beside the finished goods and molasses storage space is required for Bagasse, ash and filter mud. Adequate open will be provided for these in the factory for easy and smooth working of the factory.
Babasabpatilfreepptmba.com
Page - 27
PERFORMANCE OF NSL
Babasabpatilfreepptmba.com
Page - 28
Babasabpatilfreepptmba.com
Page - 29
3. TABLE SHOWING
PRODUCTION OF MOLASSES
Babasabpatilfreepptmba.com
Page - 30
P R O D U C T I O N
Babasabpatilfreepptmba.com
Page - 31
Babasabpatilfreepptmba.com
Page - 32
CHAPTER 4
Babasabpatilfreepptmba.com
Page - 33
STUDY OF DEPARTMENTS
Babasabpatilfreepptmba.com
Page - 34
Babasabpatilfreepptmba.com
Page - 35
1. Human Resource Department 2. Marketing Department 3. Purchase Department 4. Cane Development Department 5. Production Department 6. Finance Department 7. Sales and Distribution Department
Babasabpatilfreepptmba.com
Page - 36
Babasabpatilfreepptmba.com
Page - 37
Development and training to the workers. Development evaluation of the workers. Wage and salary administration.
2 3
In Nirani Sugars the personnel manager takes all the above responsibilities and undertakes the activities concerned with him. Suitable candidates are selected to a particular job according to their qualification and experience. There is no necessary to give training to the workers on separate machine other than actual production process. Hence training is given on the job only. Manager and supervisor are continuously inspecting every worker ti access their performance and there is a better scope for hard workers.
TIME OFFICE Time office is one of the important sections of administration department. This section maintains the attendance of workers. It also shows records of particular workers about his working hours, dit, etc. it evaluates the workers punctuality, discipline and uniforms and maintains documents and records for the future reference purpose.
FUNCTIONS 1 Showing the absenteeism report of HOD. 2 To receive the attendance cards from the workers. 3 To put attendance of the workers in he muster role.
Babasabpatilfreepptmba.com
Page - 38
FACILITY TO WORKERS
1
Availability of rest house with TV facility. Availability of quarters. Providing 2 wheelers for employees who are visiting the field to supervise and check the availability cane. Executive levels are provided with 4 wheelers.
2 3 4
Babasabpatilfreepptmba.com
Page - 39
NATIONAL HOLIDAYS
The industry can give the leave for the national holidays, fair days of national holidays should be given to the employees, such as Independence day, Republic Day, Gandhi Jayanti etc. DUTIES OF TIME OFFICE:1 2 3 4 5 6 7 8 Maintenance of clock Sequencing the punching cards Siren maintenance ( signal value ) Observation of employees Maintaining Notice Board Accepting leave letter application Over time requisition Absent statement
SHIFT WORKING:In a shift of 8 hours factory is providing 4 types of shifts:1st shift 2nd shift 3rd shift General shift 4 am 12 pm 12 pm 8 pm 8 pm 4 am 8.30 am 5.30 pm
The time office maintains register of muster role absenteeism, accident report file and leave letter file.
Babasabpatilfreepptmba.com
Page - 40
Babasabpatilfreepptmba.com
Page - 41
H. R. D NUMBER OF WORKERS
Officers Regular Trainees Daily wages with order Total 24 172 351 17 564
Babasabpatilfreepptmba.com
Page - 42
II MARKETING DEPARTMENT
Babasabpatilfreepptmba.com
Page - 43
MARKETING PROCESS
The term marketing has been derived from the word MARKET. involving transfer of ownership of goods, service, and securities.
Market is generally
understood as a place or geographical area where buyers and sellers meet and enter in to transactions
Features of Marketing
1
It is consumer oriented. It starts and ends with consumer. Marketing is a system It is a goal oriented. Exchange process is the essence of marketing. It is the guiding element of business.
2 3 4 5 6
Babasabpatilfreepptmba.com
Page - 44
MARKETING
Marketing is a social and managerial process by which individual and group obtains what they need and what through creating, offering and exchanging products of values with others. This marketing is important element in every organization, which should be maintained compulsory in a systematic manner. This section will take care of all sale transactions like sale of sugar, molasses, Bagasse and scrap material. This section works by 7 employees including sales manager. The factory has sold the sugar according to central government notification. The central government sends the notice to the factory every month regarding sale of sugar, without notice the sugar is not sold to anybody. The government is giving permission for a particular period, particular for sale of sugar. The sugar is sold to the buyer who quotes highest price. In this section, some records like sale of sugar register, molasses register, Bagasse registers and scrap material registers are maintained.
PRODUCT OF SALE
The organization undertakes selling activities in two methods:1
FREE SALE:- free sale of sugar is being done to bulk purchases on the basis of tenders called, collected, negotiated and sold. LEVY SALE:- This is being sold to the government of Karnataka on levy basis. The government then distributes the same to the public through public distribution outlets at predetermined reasonable price.
PURCHASE DEPARTMENT
Purchase success and failure of any company depends on the cost of materials, the proper buying of materials and procurement of materials at the right time from the right source is having greater importance in any business. There is a need for separate department for buying the materials known as Purchasing department.
Babasabpatilfreepptmba.com
Page - 45
The purchase section also connected to administrative department. In this section 3 workers are working including purchase officers. This section is purchasing all types of materials for the factory, plant and machinery. This department also maintains the quality of raw materials, by taking the sample of cane to laboratory test then if the raw material will below standard then will be rejected, otherwise the raw material will be purchased at the particular price.
Receiving purchasing requisition Determining the volume of materials to be ordered Placing orders Inviting tenders and quotations from different suppliers Checking and passing bills for payment. Receiving and inspecting materials.
Good knowledge of industry and material used in the industry. Administrative and organizing ability Honesty and integrity Knowledge and contract of law Knowledge of economic principles and demand and supply Knowledge of government policies
Purchasing of materials at right time and in proper way from right source. Receiving or materials. Storing of materials. Issuing of materials. Accounting of materials.
Babasabpatilfreepptmba.com
Page - 46
Keeping proper records of material purchased. Properly planned for material required. Co-ordination and co-operation between different departments.
The soil of this area is varying alluvial fertile soil is there on the bank of Krishna and Ghataprabha rivers. Further upwards, there is a medium deep black soil, vary fertile well drained light to medium clay soil, which has received heavy application if from yard Manu science last 10-12 years also is presently in some parts.
Babasabpatilfreepptmba.com
Page - 47
The main function of cane development department is to arrange for raw material, which is required to the factory. For this the order is received by priority basis ( that is growers who grows sugar cane first in his lead ). They also provide a loading gang with 8 to 10 members per village and also a bonded tractor for transportation.
Babasabpatilfreepptmba.com
Page - 48
PRODUCTION DEPARTMENT
The production department is center of the center organization. The main function of the production department is Functions: To maintain close and co-ordinates relationship with all others. To upgrade the technical efficiency of the production. To flow up the daily production schedule of as per plan. To produce the future needs of the company and to promote the organization.
OBJECTIVES: To plan and meet the production requirements as per customer specification through the continuous improvement in the planning processing and optimum utilization of resource. To identify control the customer supplied products. To produce for future needs and customers specification.
This department is one of the core parts in every organization and it plays a vital role in the organization, smooth going, basically, in every sugar industry production is divided in to two sections. Engineering section Manufacturing section
Babasabpatilfreepptmba.com
Page - 49
PRODUCTION PROCESS
Step 1. weighing of sugar cane, it means, when the sugar cane comes to the factory. After weighing of sugar cane the unloaded carrier cane weigh bridge. Step 2. In the next step sugar cane go to the cane cutter machine and it cuts the fine pieces after that, there are 3 mills and 5 mills tandem that is sequential mill. Step 3. After the milling of sugar cane there is a separation of baggasse and juice milk, baggasse will be used as a fuel. There are 7 boilers. They used as a fuel and there is production steam and steam is used to produce the electricity. Step 4. The juice, weighing takes place and there are mixing the juice and there is addition of phosphoric. After heated of juice milk 75 C that juice is called as Raw juice. Additional of milk of lime and SO2 is called Sulfur and this again goes to juice heater it heated up to 104 C. Step 5. Then the next step, the juice sent to clarifier and in that there is a separation of dust and clear transferals juice. Clear juice sends to Bhoomi Labh. This is the produce fertilizer. Clear juice will be thick. It calls as syrup. Again add to the milk and SO2 then it is called syrup suplitation. Step 6. sulpitation comes to the pan boiling station and this there are 3 categories, A,B and C first of all the sulpitation goes to the A category. And the pan boiling directly goes to pan crystal. Raw sugar goes to the centrifugal machine routed to the high speed of around 1200 rpm. It will be separated sugar crystal and molasses. Step 7. In this, the sugar crystal downs and passes through grass happer. In the grass happer the sugar goes to the one place to another place. After there is gradation, in that there are 3 grades. It will be divide the 3 grades:- high grade, small grade, low grade. Step 8. And then the sugar goes to the different vessels. In that, package of sugar. In this there are 2 types packing exporting and domestic is different.
Babasabpatilfreepptmba.com
Page - 50
FINISHED PRODUCTS
Finished product is sugar. There are 3 types of finished sugars, High Quality, Middle Quality and Low Quality. These are 3 types of bye products Molasses Bagasse Filters mud
ENGINEERING SECTION
This section is assisted by workshop. It maintains all the work connected with plant and machinery.
WORKSHOP
In this workshop machinery work is done. The spares, materials are fabricated using the lather machines in the workshop, shaping like square cutting etc is also done in the workshop. Following machines are used in this workshop. o 2 lathe machines for round job o 1 redial drilling machines for drilling hole o 1 shaping machine of 32* for right angle planning o 1 hacksaw machine for cutting o 1 grinding machine for tool grinding
MANUFACTURING SECTION
The manufacturing section again divided in to 3 sub sections. Laboratory Manufacturing process
Babasabpatilfreepptmba.com
Page - 51
Go down
LABORATORY:The factory has a separate well equipped laboratory. The main activity of the lab is to check the content of sugar in the sugarcane and also fixing the correct shape and size of sugar. The lab prepares hourly reports which advice on the addition of other chemicals in he production.
It determines the percentage of water content in the dilution of juice. It determines as well as maintaining the temperature of boiling juice. Choice of color and size of sugar. To manage time and quality. It decided the percentage and contents and chemicals to be added during production. To finds the PH of water through universal indicator.
CHEMICAL DEPARTMENT
Babasabpatilfreepptmba.com
Page - 52
Babasabpatilfreepptmba.com
Page - 53
Led Acitate
Babasabpatilfreepptmba.com
Page - 54
FINANCE DEPARTMENT
Babasabpatilfreepptmba.com
Page - 55
The out put of the factory produced is sold to public and Government in the ratio of 40 : 60 all the functions of marketing department are generally done by the sales manage who is in charge of assistant manager. The factory has big market area for sugar in Bagalkot, Bijapur and Belgum Districts. Little in local area covered by local sugar dealers. The bi-products is also sold in large volume to biscuits, chocolate and wine industries and also is used by distilleries.
It is the duty of marketing manager to appoint sales representatives salesmanship is not necessary at Nirani Sugar, because the reasons are: Because their product is available at ever corner of the district As the product is not a lectury one so it is not necessary to appoint sales man.
As the product is an essential one salesman are not required to approach the customers at their door step and induce them to purchase their product.
Babasabpatilfreepptmba.com
Page - 56
CHAPTER 5
Babasabpatilfreepptmba.com
Page - 57
Babasabpatilfreepptmba.com
Page - 58
Babasabpatilfreepptmba.com
Page - 59
In support of these above statements they put forth the following arguments:
1. Profits are earned with the help of the assets, which are partly fixed and partly current. To a certain degree, similarity can be observed in fixed and current assets in that both are partly borrowed and yield profit over and above the interest costs; logic then demands that current asset should be taken to mean the Working Capital of the corporation; 2. With every increase in funds, the gross Working Capital will increase while according to the net concept of Working Capital there will be no change in the funds available for the operating manager; 3. The management is more concerned with the total current assets as they constitute the total funds available for operating purposes than with the sources from which the funds came; 4. The net concept of Working Capital has relevance when the form of organization was single entrepreneurship or partnership. Contrary to the aforesaid view, some other authors have stated that Working Capital is the mere difference between current assets and current liabilities.
Babasabpatilfreepptmba.com
Page - 60
liquidity position of an undertaking, the concept of net Working Capital becomes pertinent and preferable.
Babasabpatilfreepptmba.com
Page - 61
Babasabpatilfreepptmba.com
Page - 62
5. It will help to maintain the good will and credit worthiness which is essential for raising the loans from banks and others on easy and favorable terms, 6. It helps to exploit favorable market conditions such as, purchasing its requirements in bulk when the prices are lower and by holding its inventories for higher prices, 7. This gains the confidence of its investors and creates a favorable market to raise additional funds in the future and 8. It creates an environment of security, confidence, high morale and overall efficiency in a business, etc.
Babasabpatilfreepptmba.com
Page - 63
LITERATURE REVIEW
As every enterprise knows that, working capital is the lifeblood and control of nerve center of the business. Just as circulation of blood is the essential for maintaining life, working capital is also essential for maintaining the smooth running of the business. The importance of working capital management is indisputable; Business liability relies on its ability to effective management of receivables, inventory, and payables. By minimizing the amount of funds tied up in current assets. Firms are able to reduce financing costs or increase the funds available for expansion. Many managerial efforts are put into bringing non-optimal level of current assets and liabilities back towards their optimal levels. Working Capital refers to the amount of capital which is readily available to an organization that is, working capital is the difference between resources in cash and readily convertible into cash (current assets) and organizational commitments for which cash will soon be required (current liabilities). Thus, working capital involves activities such as arranging the short-term finance, negotiating favorable credit terms, controlling the movement of cash, administrating accounts receivables and monitoring the investments also a great deal of time.
Babasabpatilfreepptmba.com
Page - 64
Total costs incurred on material, wages and overheads. The length of time for which raw material are to remain in stores before they are issued The length of the production cycle or work-in-process, i.e., the time taken for conversion of The length of sales cycle during which finished goods to be kept waiting for sales. The average period of credit allowed to customers. The amount of cash required paying day-today expenses of the business. The average amount of cash required to make advance payments The average credit period expected to be allowed by suppliers. Time lag in the payment of wages and other expenses.
have any fixed commitment charges and the dividend on these shares is to be paid subject to the availability of sufficient funds. These funds have been injected from the companys own personal resources, from the members and from the third party investors. 2. TRADE CREDITORS: The trade creditors refer to the credit extended by the suppliers of milk in the normal course of business. The firm has a good relationship with the trade creditors. So that suppliers send the milk to the firm for the payment to be received in future as per the agreement or
Babasabpatilfreepptmba.com
Page - 65
sales invoice. In this way, the firm generates the short-term finances from the trade creditors. It is an easy and convenient method to finance and it is informal and spontaneous source of finance for the firm. 3. FACTORING OR ACCOUNTS RECIEVABLE CREDIT: Another method of raising short-
term finance in the NSL is through accounts receivables credit offered by the commercial banks and factors. A commercial bank has provided finance by discounting the bills or invoices of its customers. Thus, a firm gets immediate payment for sales made on credit. The factor is also a financial institution, which offers services relating to management and financing of debts arising out of credit sales. Factors render services varying from bill discounting facilities provide commercial banks to the total take over of administration of credit sales including maintenance of sales ledger, collection of accounts receivables, credit control, and protection from bad debts, provision of finance and rendering of advisory services to the firms clients. 4. LINE-OF-CREDIT: The business is well capitalized by equity and is has a very good collateral, the business (the firm) might quality fore one. A line-of-credit allows firm to borrow funds for shortterm needs when they arise. The funds are rapid once the collections of accounts receivables that result from the short-term sales peak. Lines-of-credit typically are made for one year at a time and expected to be paid it for 30 to 60 consecutive days some times during the year to ensure funds are used for short-term needs only. 5. SHORT-TERM LOAN: The firm has borrowed the funds from the commercial banks to finance for the working capital needs. The short-term loans duration is less than one year. They provide a wide verity of loans to meet the specific requirements of a concern. The different forms in which the banks normally provide loan and advances are Loans Cash credits Overdraft
Babasabpatilfreepptmba.com
Page - 66
Babasabpatilfreepptmba.com
Page - 67
CHAPTER 5
DATA REPORT
Babasabpatilfreepptmba.com
Page - 68
Babasabpatilfreepptmba.com
Page - 69
CALCULATOIN OF GROSS WORKING CAPITAL TABLE 01 TABLE SHOWING GROSS WORKING CAPITAL OF NIRANI SUGARS LTD
Particulars Current Assets Cash and Bank Balance Other Current Assets Loans & advances Inventories Sundry Debtors Gross Working Capital 21347 6300 18663 92717 69265 208232 16680 6300 32726 89713 76180 221599 9679 6300 42916 96322 45153 200370 9217 6300 56818 33818 583 106758 13618 ------34813 84221 2408 135060 2004-05 2005-06 2006-07 2007-08 2008-09
INFERENCE
The gross working capital has fluctuated with the growth of the business over a period of 20042009. There is an decrease in the current assets of the company.
CALCULATION OF NET WORKING CAPITAL TABLE 02 TABLE SHOWING NET WORKING CAPITAL NIRANI SUGARS,LTD.
Particulars Current Assets a) Current 2004-05 208232 327456 2005-06 221599 451021 2006-07 200370 499078 2007-08 106758 524,239 2008-09 135060 135060
-119224
-229422
-298708
-417481
61395
INTERPRETATION: Babasabpatilfreepptmba.com
Page - 70
The net working capital table indicates that excess current asset is available at the disposal of the company for the operational requirements.
]]
INTERENCE
The graph shows that there is a decrease in the working capital in the year 2007-08 In this year Inventories, Debtors and Loans & advances are increases, Due to increase in the production Capacity of the Co, so in this year Working capital is increase from Rs 29387228 to Rs 157043223.
Babasabpatilfreepptmba.com
Page - 71
Particulars A. Current assets Cash and bank balance Other current assets Loans and advances Inventories Sundry debtors
As @ 31/3/04
As @ 31/3/05
decrease
-3526 -
Total current assets B. Current liabilities Current liabilities Provisions Total current liability Net current assets(A-B)
22,33,37
20,82,32
40664 3265
3526
62560
59034
59034
-60190
-60190
62560
62560
INTERPRETATION
The statement shows that the changes in working capital in the year 2003-2004 and 2004-2005. The changes in capital of two years is Rs. 59034 in 2004 - 2005 so its shows the working capital
Babasabpatilfreepptmba.com
Page - 72
decreased of Rs 59034 in 2004 -2005 which compare to 2003 -2004hear due to decreased the firm is no satisfactory with its working capital.
(Rs in Lakhs)
decrease
Cash and bank balance Other current assets Loans and advances Inventories Sundry debtors
4667
B. Current liabilities Current liabilities Provisions Total current liability 3 1,53,27 1 ,21,29 3 2,74,56 4 4,11,54 9 8,67 4 5,10,21 -2 2,94,22 1 10198 119224 1 25827 2 262
- 11,92,24
1 33498
-119224
1 33498
INTERPRETATION
Babasabpatilfreepptmba.com
Page - 73
The statement shows that the changes in working capital in the year 2004-2005 and 20052006. The changes in capital of two years is Rs. 11098 in 2005- 2006 so its shows the working capital decreased of Rs 110198 in 2005- 2006 which compare to 2004-2005 hear due to decreased the firm is not satisfactory with its working capital.
Decrease
A. Current assets Cash and bank balance Other current assets Loans and advances Inventor ies Sundry debtors Total current assets B. Current liabilities Current liabilities Provisio ns Total current liability Net current assets(AB) Increase or decrease in working capital Total working capital
7001
31 027
48,75 ,69 1,15, 09 49,90 ,78 -29,87,08 6928 6 16 799 69 286 86085
46 415 16 42
86 085
-229422
229422
86085
INTERPRETATION Babasabpatilfreepptmba.com
Page - 74
The statement shows that the changes in working capital in the year 2005-2006 and 2006-2007. The changes in capital of two years is Rs. 69286 in 2006- 2007 so its shows the working capital decreased of Rs 69286 in 2006- 2007 which compare to 2005-2006 hear due to decreased the firm is not satisfactory with its working capital.
A. Current assets Cash and bank balance Other current assets Loans and advances Inventories Sundry debtors Total current assets B. Current liabilities Current liabilities Provisions Total current liability Net current assets(A-B) Increase or decrease in working capital Total working capital -29,87,08 48,75,69 1,15,09 49,90,78 -29,87, 08 51,72,04 70,35 52,42,39 -417481 4474 18376 137149 2,96,35 96,79 63,00 4,29,16 9,63,22 4,51,53 20,03,70 92,17 63,00 5,68,18 3,38,40 5,83 10,67,58 13902 6,24,82 4,45,70 4,62
118773
118773
-29,87,08
137149
137149
INTERPRETATION Babasabpatilfreepptmba.com
Page - 75
The statement shows that the changes in working capital in the year 2006-2007 and 2007-2008. The changes in capital of two years is Rs. 118773 in 2007- 2008 so its shows the working capital decreased of Rs 118773 in 2007- 2008 which compare to 2006-2007 hear due to decreased the firm is not satisfactory with its working capital.
3,38,40 5,83
84221 2408
50381 1825
10,67,58
135060
51,72,04 70,35
66597 7068
450607 33
52,42,39
73665
-417481
61395
507214
28338
478876 507214
Babasabpatilfreepptmba.com
Page - 76
INTERPRETATION
The statement shows that the changes in working capital in the year 2007-2008 and 2008-2009. The changes in capital of two years are Rs. 478876 in 2007- 2008 so its shows the working capital increased of Rs 478876 in 2008- 2009 which compare to 2007-2008 hear due to decreased the firm is not satisfactory with its working capital.
Meaning
Ratio Analysis is a widely used tool of financial analysis. Ratio analyses will help to find out as to how optimally the working capital is utilized in the concern. These ratios can also caution the company if its financial position is threatening i.e. if it may not be capable of its liabilities or the production may be interrupted due to shortage of funds etc.
The important ratios are as follows. MERITS AND DEMERITS OF THE RATIO Merits of the Ratio
The following are the some important merits of the ratio
Babasabpatilfreepptmba.com
Page - 77
1. Ratio Analysis reflects the working efficiency of a concern. 2. Since, ratio analysis relates the financial health of a concern, insurance other financial institution relay on them while judging loan application and in taking vital investment decision. 3. It helps in establishing trends since the result are preparing plans for the future. 4. It is helpful in forecasting likely events in future.
Babasabpatilfreepptmba.com
Page - 78
Current asset total to assets Ratio Current Liabilities to Total Asset Ratio Sales to fixed Asset Ratio Current Assets Turnover Ratio Liquidity Current Ratio Quick Ratio Working Capital Turns Over Ratio
4. 5. 6. 7.
Babasabpatilfreepptmba.com
Page - 79
Note: we have used the ratio analysis in this project in order to substantiate the managing of working capital. For this, we used some of the ratios to get the required output.
Babasabpatilfreepptmba.com
Page - 80
LIQUIDITY RATIOS
The liquidity ratios measure the firms ability to meet its short-term (less than one year) obligations as and when they become due. Liquidity ratios establish a relationship between cash and other current assets to provide a measure of then liquidity of the organization. The corporate liquidity has two dimensions namely, quantitative and qualitative concepts. The quantitative concept includes the quantum, structure and utilizations of liquid assets and in qualitative concepts, it is the ability to meet all present and potential demands on cash from any source in manner that minimizes cost and maximize the value of the form. Thus corporate liquidity is vital facto in business excess liquidity, through a generator of solvency would reflect lower profitability, deteriorations in managerial efficiency increased speculation and unjustified expansion, extension of too liberal credit and dividend policies. Too little liquidity then may lead to frustrations of business objections, reduced rate of return, business opportunity missed and weakening of morale. The important ratios to measure the liquidity of a firm are:
A) B)
Babasabpatilfreepptmba.com
Page - 81
Interpretation An increase in the ratio of current assets to total assets will leads to a increase in profitability and decrease leads to technical solvency. The ratios fluctuating like during the year 2003 it 0.2069% and it is increased to 0.2496% and it increased to 0.5320% and 0.4034% in the year 2007 and 2008 and in the last a slight decreased to 0.1867% in 2008.
Babasabpatilfreepptmba.com
Page - 82
Interpretation
Effect of an increase in this ratio of current liabilities to total assets would be that profitability is decreased and increased the risk. In the above ratio it is increased from 0.3254% to 0.5079% from 2004 to 2005 but increase in the year 2006 up to 1.325% and in the next year again is increased from 1.9812% and decreased the year 2008 from 0.1018% as compared to last two years.
Babasabpatilfreepptmba.com
Page - 83
mechanization has been used. A decline in this ratio means that debtors and stocks are increased too much or fixed assets are more intensively used. If current assets increase with the corresponding increase in profit, it will show that the business is expanding
Fixed assets turnover ratio: Year 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008
fixed assets / current assets Sales 4053.41 371190 278734 218403 60435 Fixed assets 7852.55 653518 163419 145042 588310 Ratio .5161 .5679 1.7056 1.505 .1027
ratio
Ri ao t
INTERPRETATION
The sales to fixed assets ratio is 0.5161% in 2004 and it is increased to 0.5679% in 2005 and it is increased to 1.7056% 2006 and 2007it decreased to1.505% and it is decreased to 0.1027% in 2008. High ratio indicates favorable to company and low ratio indicates unfavorable to company.
Babasabpatilfreepptmba.com
Page - 84
2004
2005
2006 years
2007
2008
INTERPRETATION
The current assets turn over ratio is 1.9465% in 2004 and in further year decreased to 1.6750% to 1.3910% and again increased in the year 2007, 2.0457% in the year again decreased 0.4474% in the year 2004 to 2008. High ratio indicates favorable to company and low ratio indicates unfavorable to company.
Babasabpatilfreepptmba.com
Page - 85
current ratio
2 1.8 1.6 1.4 1.2 1 0.8 0.6 0.4 0.2 0 1.8334
ratio
0.6359
0.4913
2004
2005
2006 year
2007
2008
INTREPRETATION This ratio indicates higher the current ratio the larger amount of rupees available per rupee of liability its standard rate is 2;1 the above mentioned. In the year 2004 ratio is 0.6359, in the 2005 ratio is 0.4913,in the year 2006 decreased 0.4014, in the year 2007 again decreased 0.2036 these ratios are
Babasabpatilfreepptmba.com
Page - 86
below the standard of ratio company position is bad and recovered in 2008 1.8334 covered the company position.
6) Quick ratio
Quick ratio is also known as liquid ratio or acid test ratio or near money ratio. It is the ratio between quick or liquid assets and quick liabilities. As pointed out, the current ratio in the study of solvency may be sometimes misleading due to high ratio of stock to current assets. Quick ratio= Quick assets / Quick liabilities Quick assets = current assets- inventories Quick liability= current liability- bank over draft Year 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008 Quick assets 1155.15 131886 104048 72918 50839 Quick liabilities 3274.56 451021 499078 524239 73665 Ratio 0.3527 0.2924 0.2084 0.1390 0.6901
quick ratio
0.7 0.6 0.5 ratio 0.4 0.3 0.2 0.1 0 2004 2005 2006 year 2007 2008 0.3527 0.2924 0.2084 0.139 Series1 0.6901
INTREPRETATION
Babasabpatilfreepptmba.com
Page - 87
Usually the acid test ratio is an indication of companys liquidity position. The standard quick ratio is 1:1 in the year 2004 of ratio 0.3527 and 2005 decreased 0.2924 2005 decreased 0.2084, 2006 decreed 0.1390 and 2008 increased 0.6901 but still below the standard of the ratio company position is bad.
2007
2008
INTERPRETATION Babasabpatilfreepptmba.com
Page - 88
The ratio establishes relation between sales and net working capital The working capital ratio of the company was 2.823% in 2004 but it was decreases 1.280 to 0.747 to 0.423 times from 2005- 2007 respectively. The highest ratio was 2.823 in the year 2004 .
Babasabpatilfreepptmba.com
Page - 89
FINDINGS 1. Net working capital of the company is decreased in the year 2008-09 by 85.29% the company
maintain current asset a low level of current liabilities.
2. In the year 2003-04 Ratio is 0.2069 it is increase year by year in 2007-08 decreased 0.1867
improve the current asset.
3. Current liability in the year 2003-04 ratio is 0.3254 but next year increased in the year 2007-08
decreased to 0.1018 company is good.
4. Fixed asset in the year 0.1561 increased year by year last year 2007-08 decreased to 1027
company position is not good.
5. Current asset turnover ratio in 2003-04 1.9465 next year increased last year decreased 0.4474
company position is not good .
6. Current ratio is first 4 years not good but last year good positions. 7. Company liquidity is not good for first four year but last year increased recovery the position. 8. Working capital ratio first year good but subsequent year decreased year by year company
position not good
Babasabpatilfreepptmba.com
Page - 90
SUGGESTIONS
1. Company need to increase the current assets turn over ratio by increasing in their current assets. 2. The company needs to increase its current ratio by increasing its current assets so it helps to maintain standard form 2:1. 3. Liquidity position of the company is weak hence it should increase investment in current assets.
4. Company properly not maintained to working capital compare to last 4 years, so company
Babasabpatilfreepptmba.com
Page - 91
CONCLUSION
After going through the different aspects of the factory departments and the awards it has received in different fields it appears that the company is making steady process in all the issue the very fact that single instance of strike or lock outs shows the relationship between the management and employees is cordial with same pace of progress. The management concerned about employees complete health and wealth. Today working capital is considered to be an important tool for progress. Working capital management techniques are playing significant role in assisting the management for decision making. The study of working capital management at Nirani sugars Ltd. is found to be very effective. The working capital contains the management of cash, management of receivables and management of inventory
Babasabpatilfreepptmba.com
Page - 92
BIBOLOGRAPHY
Babasabpatilfreepptmba.com
Page - 93
BIBOLOGRAPHY
1. 2. 3. Financial Management by M.Y. Khan & P.K. Jain Financial Management by I.M. Pandy Financial Annual Reports of NSL.
Babasabpatilfreepptmba.com
Page - 94
ANNEXURE
Babasabpatilfreepptmba.com
Page - 95