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    Specifications Goliath Cranes

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    arvindkaushik
    The document provides specifications for a 400-ton goliath crane to be installed at a shipbuilding yard in Chennai, India. It outlines requirements such as a 165.5m span, 68.5m minimum lifting height, and lifting capacities of 400 tons total as well as 320 and 220 tons for the upper and lower trolleys respectively. It also specifies design standards, required training, electrical power supply, coating systems, instrumentation, and other technical details. The vendor must provide information on components, load calculations, motors, and controls to meet the project requirements.

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    Specifications Goliath Cranes

    Uploaded by

    arvindkaushik
    336 views8 pages
    The document provides specifications for a 400-ton goliath crane to be installed at a shipbuilding yard in Chennai, India. It outlines requirements such as a 165.5m span, 68.5m minimum lifting height, and lifting capacities of 400 tons total as well as 320 and 220 tons for the upper and lower trolleys respectively. It also specifies design standards, required training, electrical power supply, coating systems, instrumentation, and other technical details. The vendor must provide information on components, load calculations, motors, and controls to meet the project requirements.

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    How to select Goliath crane

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    The document provides specifications for a 400-ton goliath crane to be installed at a shipbuilding yard in Chennai, India. It outlines requirements such as a 165.5m span, 68.5m minimum lifting height, and lifting capacities of 400 tons total as well as 320 and 220 tons for the upper and lower trolleys respectively. It also specifies design standards, required training, electrical power supply, coating systems, instrumentation, and other technical details. The vendor must provide information on components, load calculations, motors, and controls to meet the project requirements.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    336 views8 pages

    Specifications Goliath Cranes

    Uploaded by

    arvindkaushik
    The document provides specifications for a 400-ton goliath crane to be installed at a shipbuilding yard in Chennai, India. It outlines requirements such as a 165.5m span, 68.5m minimum lifting height, and lifting capacities of 400 tons total as well as 320 and 220 tons for the upper and lower trolleys respectively. It also specifies design standards, required training, electrical power supply, coating systems, instrumentation, and other technical details. The vendor must provide information on components, load calculations, motors, and controls to meet the project requirements.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
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    The document discusses the specifications for goliath cranes to be installed at a shipbuilding site in Chennai, India. It provides details on crane capacity, dimensions, operational requirements and standards.

    The cranes are to have a lifting capacity of 400 tons with upper and lower trolley capacities of 320 and 220 tons respectively. Other specifications include a span of 165.5m, lifting heights, speeds for various movements and design classification.

    The scope of supply for the cranes includes fabrication, manufacture, installation, commissioning, training and documentation. It also lists components, accessories, spare parts and on-site work to be provided.

    LEAD SPECIFICATIONS OF GOLIATH CRANES L&T Shipbuilding Ltd. , Chennai Spec. Code: LT/CRN/GO/01 Date.

    --------------- / REV 0

    Site Location
    The proposed site for this project is located at North of existing Ennore Port and South of Pulicat Lake along the Coromandel Coast near Kattupalli hamlet , North Chennai, India. 1. Geographical data Longitude (DMS) 80 20 45.5 E Latitude (DMS) 13 18 51,5 N 2. Access to the Site: The proposed project area can be accessed through the existing roads developed by North Chennai Thermal Power Station and Ennore Port. The Kattupalli site is in close proximity to the National Highway (NH 4, NH 5 & NH 45) leading to Mumbai, Kolkata and Bangalore, respectively 3. Crane Location, Site Conditions and Limitations: Located at shipbuilding yard at water front facing open sea. 4. Crane Lifting Capacity: 400 t a) Total Lifting Capacity. 400 tonne b) Upper Trolley Hoist Capacity. 320 tonne (2 x 160 t) c) Lower Trolley Hoist Capacity. 220 t 5. Span: 165.5 m CLEAR. 6. Crane Lifting Heights: above the Rail top: 68.5 m (Minimum) 7. Girder and Hook Block(Bottom of Hook) Clearance = 68.5 m 8;. Speeds ( 5 % Variation)1. Upper and Lower Trolley - Load up to 200 t = 0.3 to 8.0 m/min 2. Upper and Lower Trolley - Load up to 80 t = 0.5 to 15 m/min 3. Shifting of upper trolley = 0.5 m/min 4. Upper and lower trolley cross travel fully loaded = 0.6 to 30 m/min 5. Upper and lower trolley cross travel Half loaded = 0.6 to 40 m/min 6. Crane Long Travel = 1.5 to 30 m/min 1

    9. All crane movements including hoisting of all hooks should have step less micro movements. 11.. Crane Rails: By Vendor

    12. Minimum Drawing Requirements and the approval procedures: Detailed GA drawing and detailed specification with vendor list and transportation / erection details. 13. Design, Construction and Testing Standards: FEM Classification Q3 U2 FEM Standards 1.001, 987 Part 4 14. Operator And Maintenance Staff Training: By supplier. ALL MANUALS TO BE IN
    ENGLISH.(At least 6 copies each)

    15. Power Supply. You can use 1.1 KV or higher for main drive motors.. Normal three phase power is 440 V 10%, 50 Hz 3%. Single phase power is 220 V, 50Hz. 16. Crane Design Classification: Suitable for shipyard use in open sea weather conditions. 17. Coating System: - Compatible to Marine environment and have minimum life of 05 years 18. Long Travel Motion. In accordance to standard practice. 19. Cross Travel Motion. Maximum possible in 165.5 Clear span. 20. Service Crane : Slewing and luffing Service Crane Required, Capacity 10 t at 10 m Radius. 21. Cable Reel System: Limited to 100 m approx. 22. Electric Motors: Suitable for open use in sea weather condition. 23. Limit Switches & Interlocks: Weather proof 24. Control Equipments: As per suppliers plan. All fault indication with audio visual alarm mandatory. 25. PLC: PLC control required. 26 Crane Management System: Required. 27. Instrumentation: All necessary operational and safety instrumentation required. 28. Lighting: Required 29. Lubrication: Centralized lubrication system required. 30. Wind Speed Monitory: Required 31 Commissioning & Performance Test: By Supplier 2

    32. Special Tools if any: All maintenance tools(Electrical, Mechanical and Instrumentation) to be supplied by vendor. All special tools like pullers, jacks, special spanners extractors etc. to be supplied in duplicate. 33. Operator Cabin: Insulated and Air Conditioned with all controls located at sides and top only, leaving a front and bottom clear view of the hooks. Wireless communication system to be provided for at least 3 stations. 34. Upper Trolleys should have independent travel transverse to main beam to accomplish micro rotative movement of the load around vertical axis of the load. 35.Climatic Data Ambient Temperature: 0 to +45 deg C Humidity: Max 90 % relative humidity Min 45 % relative humidity Rain Fall: Average 500 to 600 mm per year Maximum in July @ 250 300 mm Wind Velocity: Normal 13 to 39 km/hr Torrential: Can go up to 50 km / hr Seismic Zone: Class 4 as per IS (1983 Revision) 36 Operator Cabin to have wipers of full size 37. Wire less communication to 3 station should be a standard fitting 38. Service (Maintenance Crane ): Suitable to handle the highest weighted single component or sub assembly (Swivel and Luffing). Minimum 7.5 t. 39. Automatic operated rail Clamps to withstand torrential wind loads required. Minimum 2 clamps on each corner. Operator Lift (To be quoted as extra)

    40

    SCOPE OF SUPPLY
    1. 2. 3. 4. 5. 6. 7. 8. Each part of the crane will be newly fabricated and manufactured Crane Travel gears Automatic rail clamps Hoisting gears Maintenance lifting facility Wire ropes and roping system with both type of hooks All necessary accessories as per specs One year of electrical, mechanical, hydraulic, instrumental, rubber and sealing parts are to be supplied. 9. Unloading at site. 10. Site fabrication 11. Erection 12. Commissioning 13. Testing 14. Training 15. Documentations 16. Cable reel and electrical cables 17. All drive elements 18. Lubricating system 19. Complete reeving systems including drums, sheaves, pulleys 20. Hook block and hooks

    Vendor to supply following information along with quotation:


    1. Regulations and Classification standards applied to Permissible Stresses Dynamic Coefficient of hoisting Buckling Stability Mechanical Equipments 2. Amount of Skew the crane can handle without any damage. 3. Total Dynamic Load Factor 4. Total Static Load Factor 5. Aerodynamic Coefficients 6. Distance between supporting legs Pier leg side 7. Distance between supporting legs Shear leg side 8. No. of wheels per pier side corner 9. No. of wheels per shear side corner 10. No. of drives per each corner 11. Driven wheels per drive 12. Total driven wheels per each corner 13. Wheel Diameter 14. Wheel distance at bogies and between bogies pier leg side 15. Wheel distance at bogies and between bogies shear leg side 16. Total length of Crane Travel gear (Bumper to Bumper) pier leg side 17. Total length of Crane Travel gear (Bumper to Bumper) shear leg side 18. Automatic Rail Clamps detail 19. Crane long travel rail guage 20. Wheel Heat treatment and hardness detail 21. Upper Trolley Travel Gear : a) b) c) d) e) f) g) h) i) Upper Trolley rail guage Distance between support points Wheel Diameter No of wheels No of driven wheels Trolley Travel Rail End approach Total Trolley Travel Wheel Heat treatment and hardness detail

    22. Lower Trolley Travel Gear : a) b) c) d) e) f) g) h) i) Upper Trolley rail guage Distance between support points Wheel Diameter No of wheels No of driven wheels Trolley Travel Rail End approach Total Trolley Travel Wheel Heat treatment and hardness detail 5

    23. Hoisting : 23.1 Upper Trolleys : a) b) c) d) e) f) g) h) i) j) k) Minimum Spacing of upper trolley hooks Maximum spacing of upper trolley hooks Wire rope type Wire rope make Wire rope construction Wire rope diameter Wire rope min. breaking strength Safety Factor Drum Diameter Sheave diameter Reeving of rope No. of Falls No. of ropes wound on drum Block Ratio of reeving

    23.2 Lower Trolleys : Minimum Spacing of lower trolley hooks Maximum spacing of lower trolley hooks Wire rope type Wire rope make Wire rope construction Wire rope diameter Wire rope min. breaking strength Safety Factor Drum Diameter Sheave diameter Reeving of rope No. of Falls No. of ropes wound on drum Block Ratio of reeving 24. Corner loads 25. Weight of upper trolley 26. Weight of lower trolley 27. Weight of Crane Total, without load. 28. Type of motors used 29. Power Supply needed 30. Control Voltage 31. Power Required for Long Travel 32. Power Required for Upper Trolleys Hoisting (Both Trolley) 33. Power Required for Lower Trolley Hoisting 34. Power Required for Cross travel of upper trollieys 36. Power Required for cross travel of lower trolley

    37. Service Crane. Radius of slewing arm Capacity 3 Power Required Hoisting speed Total Lift above Crane Rail top Reach of hook below crane rail top Mode of operation

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