PT.

CENTRAL JAVA POWER

TANJUNG JATI 'B' COAL FIRED POWER STATION UNIT 3 & 4

INSTRUCTION MANUAL FOR

HVAC
VOLUME - 1

PO NUMBER

148508.78.1600.2

MANUFACTURER NAME

PT. SATYAMITRA SURYA PERKASA

General Engineering & Constructions

Jln. Agung Barat I Blok A3 No. 25~26 Sunter Agung Podomoro - Jakarta 14350 http://www.ssp.co.id

BLACK & VEATCH

EQUIPMENT NAME

EQUIPMENT NAME

EQUIPMENT NAME

HVAC

HVAC

HVAC

PT. CENTRAL JAVA POWER

PT. CENTRAL JAVA POWER

PT. CENTRAL JAVA POWER

TANJUNG JATI "B" COAL - FIRED POWER STATION

TANJUNG JATI "B" COAL - FIRED POWER STATION

TANJUNG JATI "B" COAL - FIRED POWER STATION

UNIT 3&4

UNIT 3&4

UNIT 3&4

PO NUMBER

PO NUMBER

PO NUMBER

148508.78.1600.2

148508.78.1600.2

148508.78.1600.2

VOLUME 1

VOLUME 1

VOLUME 1

PO TITLE : H V A C

PO NO.

: 147508.78.1600.2 : VAC Instruction Manual VAC Instruction Manual

DOCUMENT

TANJUNG JAT "B" COAL FIRED POWER STATION, UNIT 3 & 4

LIST OF CONTENTS
INSTALLATION & INSTRUCTION MANUAL SC Doc. No. : A - AC - 0 - BV - 9001

AIR CONDITIONING EQUIPMENT

AC UNIT : YORK, YFS150 + YVC150 1 YORK, YFS125 + YVC125 AC UNIT : YORK, FLEA048 + FLDA048 2 AIR FAN : S&P, HCBT/4-500 3

TANJUNG JAT "B" COAL FIRED POWER STATION, UNIT 3 & 4

AIR CONDITIONING EQUIPMENT

INSTALLATION & INSTRUCTION MANUAL

1
EQUIPMENT NAME :

AC UNIT YFS+YFC
EQUIPMENT TAG No. : 3AC - K851, K852, K853 3AC - K854, K855, K000 4AC - K851, K852, K853

MANUFACTURER NAME :

YORK
MODEL :

YFS125+YVC125 & YFS100+YVC100

COOLING CAPACITY :

125,000 BTUH & 100,000 BTUH

FORM : YFS-B-CATL-122003

YFS (B SERIES)
FLOOR STANDING FAN COIL UNIT

50 - 150 MBH
1

NOMENCLATURE

50

GENERATION Capacity 50, 60, 75, 100, 125, 150 STANDING FAN COIL FLOOR YORK

FEATURES
1. Easy Maintenance The simple design concept has maintenance and servicing in mind. Access to the internal parts of the unit can be from front side of the unit by removing a few screws. Filter Rack The fan coil unit has a filter rack to hold the air filter. This ensure the air flow is clean and the filter is easily accessible for maintenance and cleaning. Three Speed Motor The unit has 3-speed direct driven centrifugal fan and operate very silently to give whisper comfort condition. The speed of the fan can be adjusted through the electronic controller. (see below) Easy and Flexible installation The unit is highly compact and therefore it is very easy to select a location to install the unit such that only a very small space is required. 5. Casing The unit is made of 1.0 mm galvanised steel body with polyester powder coat. It is insulated with 9 mm polyethylene foam and covered with a layer of aluminium foil. A perforated sheet cover protect the filter from damage. Electronic Controller Electronic Controller can display cool, dry and fan mode with auto, high, medium and low fan speed. The temperature settings range from 16C and 30C. There is a sleep function for cool mode and programmable on/ off timer 1 hour interval. The controller is built with 3 minutes restart delay timer for compressor protection.

2.

6.

3.

4.

TECHNICAL SPECIFICATION
PERFORMANCE Comp/circuit No of circuit Total cooling Capacity BLOWER & MOTOR Type Qty/Unit Nominal Airflow Outlet Velocity Motor Output / Capacitor size Motor RLA/Each Locked Rotor Amps/Each Fan Motor Poles/IP/Ins.Class Motor Power Supply EVAPORATOR COIL Tube Height Number of Rows / Fin Spacing Face Area Fin Length Air Velocity Air Pressure Drop Refrigerant Control PIPING CONNECTION Gas pipe, OD Liquid Pipe, OD CASING Material Finish FILTER Type Filter Size (Width x Height) Filter Thickness Qty / Unit DIMENSION Height Width Depth WEIGHT Shipping Weight Notes : Nominal CFM based on medium speed YFS 50 1 1 55 YFS 60 1 1 62 YFS 75 1 1 77 YFS 100 1 1 101 YFS 125 1 1 125 YFS 150 1 1 153

MBH

CFM m/s W/uf Amps Amps

1 1500 6.53 315/10 2.5 6.64

1 1900 8.27 600/15 4 7.76

Centrifugal/Direct Driven 1 2 2000 3000 8.7 7.84 600/15 315/10 4 2.5 7.76 6.64 4 Poles; IP55; Class (B) 240/1ph/50Hz 36 4/12 5 20 400 0.35 Thermal Expansion Valve 1-1/8 1/2 36 3/12 9 36 333 0.20

2 3600 9.41 600/15 4 7.76

2 4000 10.45 600/15 4 7.76

Row / FPI ft2 in FPM InWG

36 3/12 5 20 300 0.17

36 3/12 5 20 380 0.25

38 3/12 9.5 36 379 0.25

38 4/12 9.5 36 421 0.38

In In

7/8 3/8

7/8 1/2

1-1/8 5/8

1-1/8 3/4

1-3/8 5/8

Electro-Galvanised Mild Steel Epoxy Polyester Power Coating 70% Efficiency Washable Filters 550 x 900 550 x 900 478 x 900 22 22 22 1 1 2 1950 530 710 135 1950 530 710 142 1950 530 1180 190

mm mm

550 x 900 22 1 1950 530 710 135

478 x 900 22 2 1950 530 1180 190

478 x 900 22 2 1950 530 1180 200

mm mm mm Kg

YFS PERFORMANCE DATA BASED ON MEDIUM SPEED AND 50Hz MOTOR

35F Total Sensible Capacity Capacity MBH MBH 88.95 50.43 73.45 45.69 59.23 40.57 100.22 57.93 83.09 52.76 69.24 48.06 123.67 69.25 102.16 63.75 82.42 56.62 160.02 92.65 133.07 84.63 108.28 75.80 209.63 118.44 171.70 106.62 137.06 93.88 248.29 140.78 205.04 127.53 165.31 113.24 Evaporating temp 40F 45F Total Sensible Total Sensible Capacity Capacity Capacity Capacity MBH MBH MBH MBH 80.49 46.76 70.93 42.77 64.70 41.67 54.90 37.44 50.18 36.28 39.77 31.58 90.86 53.97 80.24 49.67 73.37 48.42 62.36 43.71 57.11 42.32 45.39 37.18 112.08 65.23 98.80 59.78 90.18 58.25 76.51 52.33 70.02 50.70 55.78 44.35 145.86 86.79 129.28 80.02 118.28 78.06 100.91 70.74 92.36 68.44 74.26 60.45 187.88 108.78 163.81 98.78 149.61 96.35 125.16 85.86 114.62 83.21 89.39 71.96 224.36 130.35 197.68 119.2 180.24 116.08 152.71 104.3 139.76 101.05 110.01 87.79 50F Total Sensible Capacity Capacity MBH MBH 60.19 38.58 43.51 32.80 28.19 26.75 68.19 45.07 49.53 38.63 31.74 31.74 83.87 53.93 61.03 46.02 39.60 37.58 110.42 72.87 81.10 62.77 53.32 51.72 136.92 88.31 97.48 74.67 61.71 60.14 167.22 107.36 120.43 91.17 77.97 74.30

Model YFS

Nominal Air Flow CFM 1500

50

60

1900

75

2000

100

3000

125

3600

150

4000

Dry Bulb F 86 80 74 86 80 74 86 80 74 86 80 74 86 80 74 86 80 74

Wet Bulb F 72 67 62 72 67 62 72 67 62 72 67 62 72 67 62 72 67 62

CONTROLLER
YFS 050 - 075

Model YFS050 YFS060 YFS075

Fan 1 (A) 2.5 2.5 4.0

YFS 100 - 150

Model YFS100 YFS125 YFS150

Fan 1 (A) 2.5 2.5 4.0

Fan 2 (A) 2.5 2.5 4.0

DIMENSIONS
YFS 050/060/075

MODELS 050 060 075

A 203 203 186

B 304 304 338

C 203 203 186

DIMENSION D E 266 209 266 209 292 220

Liquid Suction 3/8 7/8 1/2 7/8 1/2 1-1/8

DIMENSIONS

YFS 100/125/150

MODELS
Jalan Pengapit 15/19, P.O. Box 7196, 40706 Shah Alam, Selangor Darul Ehsan, Malaysia. Copyright by O.Y.L. - Condair Industries Sdn. Bhd., 2003. All rights reserved. FORM:- YFS-B-CATL-122003.

Subject to change without notice. Printed in Malaysia. ALL RIGHTS RESERVED

100 125 150

A 304 304 338

B 260 260 192

C 266 266 292

DIMENSION D Liquid Suction 209 5/8 1-1/8 209 3/4 1-1/8 220 5/8 1-3/8

WIRING DIAGRAM
MAC 75-100 MAC 125-150

YVC 75-150

SPARE PART LIST

YVC 75 - 150

22

18

6 8

NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

DESCRIPTION COVER BTM COVER RH COVER LH COVER BCK RH COVER BCK LH COVER TOP COVER SERVICE P/T SUP VALVE RAIL BASE REAR HANGER COIL ASSY W/O PIPG AL FAN GUARD FAN MOTOR SUPPORT PIPE#1 SUPPORT PIPE#2 P/T SUP PIPE SUP P/T ACCESS VALVE BRACKET MOTOR PIPG ASSY COMPRESSOR CTRL BOX

YVC75 Q'TY YVC100 Q'TY YVC125 Q'TY YVC150 Q'TY 062G66240 000 1 062G66240 000 1 062G66240 000 1 062G66273 000 1 062G67674 000 1 062G67674 000 1 062G67674 000 1 062G67665 000 1 062G67676 000 1 062G67676 000 1 062G67676 000 1 062G67667 000 1 062G67678 000 1 062G67678 000 1 062G67678 000 1 062G67664 000 1 062G67679 000 1 062G67679 000 1 062G67679 000 1 062G67666 000 1 062G66241 000 1 062G66241 000 1 062G66261 000 1 062G66274 000 1 062G67675 000 1 062G67675 000 1 062G67675 000 1 062G67669 000 1 062G66256 000 1 062G66256 000 1 062G66256 000 1 062G66283 000 1 062G66254 000 1 062G66254 000 1 062G66254 000 1 062G66282 000 1 062G66255 000 4 062G66255 000 4 062G66255 000 4 062G66255 000 4 362G67171 020 1 362G67171 020 1 362G67171 020 1 362g67171 025 1 0302020014K 1 0302020014K 1 0302020024K 1 0302020034K 1 0104010014C 1 0104010014C 1 0104010024C 1 0104010034C 1 0303010094Y 1 0303010094Y 1 0303010104Y 1 0303010124Y 1 062G66223 000 1 062G66220 000 1 062G66220 000 1 073T12576 400 1 062G66259 000 1 062G66259 000 1 062G66259 000 1 062G66259 000 1 062G66258 000 4 062G66258 000 4 062G66258 000 4 062G66258 000 4 062G66256 000 1 062G66256 000 1 062G66256 000 1 062G66283 000 1 0103020034 1 0103020034 1 0103020044 1 0103020044 1 362G66253 000 1 362G67171 006 1 362G67171 003 1 362G67171 009 1 0401020074DF 1 0401020104DF 1 0401020124DF 1 0401020144DF 1 062G67677 000 1 062G67677 000 1 062G67677 000 1 062G67668 000 1

TANJUNG JAT "B" COAL FIRED POWER STATION, UNIT 3 & 4

AIR CONDITIONING EQUIPMENT

INSTALLATION & INSTRUCTION MANUAL

2
EQUIPMENT NAME :

AC UNIT FLCA 48 FS
EQUIPMENT TAG No. : 3AC - K856 3AC - K857

MANUFACTURER NAME :

YORK
MODEL :

FLCA48 (FLEA48 + FLDA48)

COOLING CAPACITY :

48,000 BTUH

INSTALLATION INSTRUCTIONS

UNITARY TYPE AND FLOOR-STANDING SPLIT TYPE

. . . .

Please read carefully and thoroughly this manual before operating this unit and save it in a safe place for future reference.. Contact the authorized service man for repair or maintenance of this unit. The appliance is not intended for use by young children or infirm persons without supervision. Pictures of Indoor or Outdoor units are only sketches which may be different from the shape of your air conditioner.

CONTENTS
1. Selecting Installation Place......................................................................................................1 1-1 Indoor Unit............................................................................................................................... 1 1-2 Outdoor Unit............................................................................................................................ 1 2. Installing.................................................................................................................................. 2 2-1 Indoor Unit.............................................................................................................................. 2 2-2 Outdoor Unit............................................................................................................................ 5 3. Refrigerant Pipe...................................................................................................................... 5 3-1 Connecting Of Refrigerant Pipe........................................................................................... 6 3-2 Using Bronze Pipe Selling In Market..................................................................................... 6 3-3 To Make The Refrigerant Pipe Unblocked Completely.......................................................... 7 3-4 Filling Refrigerant.................................................................................................................. 7 3-5 Air Purging.............................................................................................................................. 8 4. Drain Pipe.............................................................................................................................. 8 5. Connecting The Electric System............................................................................................ 8 5-1 Wire Connection.................................................................................................................... 9 5-2 Wire-Connecting Brief Diagram............................................................................................. 9 5-3 Electrical Safety Check..........................................................................................................10

6. Test Run.................................................................................................................................10

1. SELECTING INSTALLATION PLACE

1-1 Indoor Unit
A place which provides the spaces around the indoor unit as required above in the diagram. A place where is no obstacle near the inlet and outlet area. A place which can bear the weight of the indoor unit. A place which allows the air filter to be removed downward. A place where the reception range is not exposed to direct sunlight. In the center of the room where possible. (1) Please stand the unit in hard and flat ground; Please reserve space for installation and maintenance..
( wall or obstacle ) >30(cm) (min) Rear 5cm (min)

4cm (min)

Front >200cm 10cm(min) 10cm(min) (Piping side: (Piping side: 30cm min. is necessary) 30cm min. is necessary)

(2) Please check the elevation difference between the indoor unit and the outdoor unit, the length of the refrigerant pipe, and the curved places (bend) of the pipe are no more than the following numbers: Elevation difference: no more than 10 M (if the elevation difference between indoor and outdoor unit is more than 10 meters, it is recommended that the outdoor unit be placed above the indoor unit.) Pipe length: no more than 20 M Bends: no more than 5 places

1-2 Outdoor Unit

(1) Before installing the outdoor unit, you should: Select a place where no direct sunlight or other heat-radioactivity may reach. A sunshade is needed if it is unavoidable. Select a place that is easy to connect indoor unit's pipe and electric wires. Avoid a place where combustible gas may leak or stay. Keep it in mind that water may drain out of the outdoor unit while in "Heat" mode.

Caution
Installation in the following places may cause trouble. If it is unavoidable to use in such places, please consult with the dealer. (1) A place full of machine oil. (2) A saline place such as coast. (3) Hot-spring resort. (4) A place full of sulfide gas. (5) A place where there are high frequency machines such as wireless installation, welding machine, medical facility. (6) A place of special environmental conditions.

(2) If the outdoor unit is to be installed on a roof or where no constructions are around, you should avoid hard wind blows directly to the air outlet, because it may cause trouble for air-flow shortage. For example: Try to make the air outlet vertical to wind Let the air outlet face a wall (if there is one) direction if it is known in the season you use with a distance about 300 centimeters betthe system. ween them. Strong Wind
C A
Strong Wind

B
Air Out

In directions A , B , C ,leave open two of the three directions. (3) Reserve enough space for installation, maintenance and unit-functioning. Remove as many obstacles as possible nearby. When the air-in surface is facing a wall
(Wall or Obstacle) >30cm
Air In Air Out
Air In

When the air-out surface is facing a wall

Air In

>30cm Maintenance Side

>50cm

Air In Maintenance Side Air Out

Maintenance Side

>300cm

>50cm

(Wall or Obstacle)

2. INSTALLING
2-1 Indoor Unit
(1) Accessories Before installing, please check the available accessories according to the list given below. Please carefully keep the temporarily useless parts. Accessories for installing NO. 1 2 3 Part Name Installing Board (for wall mounting) 3.9 25 Screw (for fixing the board) Plain Washer Quantity 1 2 4 Illustrations

Accessories for pipe-connecting NO. 4 5 6 7 8 Part Name Pipe - hole - protection Ring Sound/Heat Insulation Sleeves Water receiver Seal Drain joint Quantity 1 2 1 1 1 Outer Diam.: 52mm Inner Diam.: 36mm Length: 100cm Illustrations

Accessories for wire-connecting NO. 9 10 Part Name Sleeves for wire-connecting Band Quantity 2 3 Illustrations

Refrigerant Pipe (optional) NO. 11 Name capacity(Btu/h) 20000~30000 Diam.: 9.53mm Diam.: 16mm 30000~55000 Diam.: 12.7mm Diam.: 19mm

Liquid Side Size Gas Side Size

12

If there is any difference between the above table and the Packing List, the Packing List shall prevail.

(2) Anti-falling To prevent the indoor unit from falling, you must: Pay full attention to the unit because its long outer shape makes it easy to fall; Firmly fix the unit to the wall and in the ground to avoid accidental falling.
Screws 3.9 25

Installation Board Plain washer Screws 3.9 25

Air Out
3

Plain washer

Installing Board Screws 3.9 10 (on the unit)

Air In

(3) Dismounting the air-inlet grid Please take off the air-inlet grid before connecting the pipes/wires. Pull down the two knobs on the grid, take off the two screws, then the air-inlet grid goes free.

Air-inlet Grid

(4)

Take the Pipe Clip off before connecting the pipes and wiring; fit it when these finished. Use accessories 4 and 9 to connect the pipes/wires on both sides and back side.

Pipe/wire-hole positions on both sides

Drain Pipe

Refrigerant Pipe Reamer Joint Reamer Joint

Wiring Hole 35

Refrigerant/drain Pipe hole 80

Pipe/wire-hole position on back side

Pipe/wire-hole position on the bottom

Wiring Hole 35

Refrigerant/drain Pipe hole

Refrigerant/drain Pipe hole

2-2 Outdoor Unit

Ship the a/c to the installation place originally packed; Be careful while hanging the unit because the center of gravity of the unit is not centralized; Do not make the angle of inclination more than 45 degrees while shipping;(Avoid horizontal storage) Be sure the electric insulation work is well done if installed on metal ceiling / wall.
Fit with screws

Deep Base Wide enough

Fix the unit feet with bolts (M10/M8). Be sure the unit is fixed strongly enough to against blast or earthquake. Make a concrete basement to the unit by the above references.

3. REFRIGERANT PIPE
The refrigerant pipe and the drain pipe should be heat-insulated to avoid condensing and waterdropping. A reamer joint is adopted to connect the indoor unit with the outdoor unit. The refrigerant pipe is used to connect indoor and outdoor units, showed as below. NOTE The bendable pipe must not be curved for more than 3 times.

Polythene pipe Heat-insulation cover

Bendable

Reamer Joint

Outdoor Unit

NOTE

Cover all exposed reamer joint pipes and refrigerant pipes with heat-insulation material.

3-1 Connecting Of Refrigerant Pipe

(1) Only the correctly installing of indoor and outdoor unit done, can the refrigerant pipe be connected. (2) The cut-off valves are completely close before ex-work. Before connecting the refrigerant pipe, be careful to check whether the valves are completely close. (3) The connecting procedure of refrigerant pipe: first, unscrew the two valves on the outdoor unit and the pipe-jointing nut on the indoor unit(please keep them care fully). Please connect the refrigerant pipe according to the manual, the pipe-jointing nut should be screw tightly and no leakage. Note: you need two wrenches to make balance. (4) When the connecting of refrigerant pipe is finished, before power on the system, you should vacuum the indoor unit through the maintenance port on the cut-off valves, or open the highpressure valve, and exhaust the air through the maintenance port on the low-pressure valve(closed). It will take about ten seconds. Then screw tightly the maintenance port. (When supplement the refrigerant, fill through the maintenance port of the low-pressure valves on the outdoor unit ). (5) Open all the valves completely before power on the system, or it will be sick for low efficiency. (6) Gas leak check. Make sure no gas from connections with leak detector or soap water.

Caution
A: Lo packed valve B: Hi packed valve C and D are ends of indoor unit connection.
Electrical box

Indoor unit check point

D C

Outdoor unit check point

Caution in Handling the Packed Valve

Open the valve stem until it hits against the stopper. Do not try to open it further. Securely tighten the valve stem cap with a spanner or the link.

Flare nut Outdoor unit Refrigerant

A B
19mm/ 16mm

Indoor unit
D

12.7mm/ 9.53mm C

Stopper Cap

Packed valve

Half union Valve body Valve stem

Notes for the bendable pipe The bendable pipe should be used on the indoor side; Bend angel may not exceed 90 degrees; The bend location should be made on the center of the pipe if possible, as for bend radius, the bigger the better; The bendable pipe may not be bent for more than 3 times. Bend the thin pipe While bending, expose the pipe by cutting the concave gap on the bending heat-insulation pipe(roll it with soft band after bent). To avoid pipe deformation, the radius is the bigger the better. Use a pipe-bending device to make the compact bending pipe.
Use thumb to curve the pipe Untie the pipe, make is straight Min. Radius 100 mm

3-2 Using bronze pipe selling in market

Completely shut the cut-off valves of the outdoor unit (as ex-work status). After the refrigerant pipe has been connected with both the indoor and outdoor unit, let the air exhaust out from the maintenance gap on he low-pressure cut-off valves of the outdoor unit. Screw the nuts tightly on the maintenance gap after the air has been drained.

3-3 To make the refrigerant pipe unblocked completely

you should keep the cut-off valves of the outdoor unit completely open after you have finished the above steps (step1 or step 2) NOTE Before screwing the reamer nut, smear the pipe and the connecting surface with refrigerant oil; Check and make sure there is no leakage by soap-water or leakage-checker after connecting; Be sure the connecting joint on the indoor side is insulated. Use two wrenches to connecting the pipes.
Torque wrench Spanner

Indoor unit

3-4 Filling Refrigerant

Outdoor unit

The correct refrigerant quantity filled in the 5-meter-long pipe of the outdoor unit is marked on the Product Data Plate. If you have to use longer pipe for every meter plus pipe, the refrigerant should be added according to the following calculation. Connective pipe length Less than 5m 5~20m NOTE If you are using a pipe purchased in the market, please make sure the heat-insulation material is the same as what we supply. (at least 12 millimeters in thickness) Air purging method Additional amount of refrigerant to be charged Use vacuum pump Use vacuum pump Liquid side: (L-5) X 65g 9.53 Liquid side: (L-5) X 90g 12.7

3-5 . Air Purging When Using the Vacuum Pump

(For method of using a manifold valve, refer to its operation manual.) 1. Completely tighten the flare nuts, A, B, C, D, connect the manifold valve charge hose to a charge port of the low-pressure valve on the gas pipe side. 2. Connect the charge hose connection to the vacuum pump. 3. Fully open the handle Lo of the manifold valve. 4. Operate the vacuum pump to evacuate. After starting evacuation, slightly loose the flare nut of the Lo valve on the gas pipe side and check that the air is entering.(Operation noise of the vacuum pump changes and a compound meter indicates 0 instead of minus) Manifold valve Compound meter Pressure gauge 5. After the evacuation is complete, fully close the handle Lo of the manifold valve and stop the -76cmHg operation of the vacuum pump. Handle Hi Handle Lo Charge hose Charge hose Make evacuation for 15 minutes or more and Vacuum pump check that the compound meter indicates -76cmHg 6 (-10x10 Pa). o 6. Turn the stem of the packed valve B about 45 Low pressure valve counterclockwise for 6~7 seconds after the gas coming out, then tighten the flare nut again. Make sure the pressure display in the pressure indicator is a little higher than the atmosphere pressure. 7. Remove the charge hose from the Low pressure charge hose. 8. Fully open the packed valve stems B and A. 9. Securely tighten the cap of the packed valve.

4. DRAIN PIPE
Drain Pipe of The Indoor Unit
Glue Drain pipe

Drain Pipe

Band for covering the pipe

Make sure the drain pipe is connected to the outdoor side downward; The hard polyvinyl chloride(PVC)plastic pipe (external diameter 26 mm) sold is the market is suitable for the attached soft drain pipe; Please connect the Soft Drain Pipe with the Drain Pipe , then fix it with band; if you have to connect the Drain Pipe indoors, to avoid condensing caused by air intake, you must cover the pipe with heat-insulation material (polyethylene with Specific Gravity of 0.03, at least 9 mm in thickness), and use Glue Band to fix it. After the Drain Pipe has been connected, please check if the water drains out of the pipe efficiently and has no leakage. Refrigerant Pipe and Drain Pipe should be heat-insulated to avoid condensing and water -dropping later on.

5. CONNECTING THE ELECTRIC SYSTEM

5-1 WIRE CONNECTING The outdoor unit will look like one of the following:

(1) Outdoor unit

Cover 1. Remove the electric parts cover from the outdoor unit. 2. Connect the connective cables to the terminals as Screw identified with their respective matched numbers on the terminal block of indoor and outdoor units. 3. To prevent the ingress of water, form a loop of the connective cable as illustrated in the installation diagram of indoor and outdoor units. 4. Wiring connection must be done strictly according to the Wiring Diagram located on the panel of air conditioner . 5. Follow the instructions of wiring connection in this manual, never attempt to modify the wiring by yourself.

(2) Outdoor Unit

Unscrew the maintenance board. Pull it down as the signal shown. (Be careful not to scratch the crust.)
Maintenance Board Joint Fix the wire with a wire-clip. The wires may pass behind the pipes. Notes: Scratching noise may be made if the wires pass above the pipes Pass the wires through the concave hole on the maintenance board (U shaped), tear the center of the rubber sleeve, and then connect the power. ( Make sure the wires and the pipes have no contact or across. )

CAUTION
Wrong wiring connections may cause some electrical parts to malfunction. The air conditioner must be grounded well.

5-2 Wire-connecting Brief Diagram(for details refer to Wire-connecting Diagram)

Power supply Power cord of Indoor unit
(Wiring size: 2.5mm2)

Main Switch/Fuse (Locally purchased)

Indoor/outdoor unit connective cable (signal wire) (cooling only models without)
Indoor/outdoor unit connective cables
(Wiring size: 2.5mm2)

Indoor unit
Sensor connective cable (cooling only models without)

Outdoor Unit

Note: Some models is equipped with a cord having a plug, So a wall outlet shall be properly installed.

NOTE 1. Please remember the surroundings (environmental temperature, direct sunlight, rain etc.) 2. We consider the minimal size of the metal core as the wire size. So it is recommended you adopt a thicker one as the power conducting wire so as to avoid power decrease; 3. Connect the grounded wire to both indoor and outdoor units; 4. This table is just an on-site wire-connecting example. For details, please refer to relative National criteria. The length of the power wire and connecting-wire which connects the indoor unit to the outdoor unit. (The figure given below shows a suitable length)
120cm Distance between indoor/outdoor unit 100cm

Indoor Unit
Entrance of the Indoor Unit

Entrance of the outdoor Unit

Outdoor Unit

5-3. Electrical safety check

Perform the electric safe check after completing installation: 1. Insulated resistance The insulated resistance must be more than 2M . 2. Grounding work After finishing grounding work, measure the grounding resistance by visual detection and grounding resistance tester. Make sure the grounding resistance is less than 4 . 3. Electrical leakage check (performing during test running) During test operation after finishing installation, the serviceman can use the electroprobe and multimeter to perform the electrical leakage check. Turn off the unit immediately if leakage happens. Check and find out the solution ways till the unit operate properly.

6. TEST RUN
Perform test operation after completing gas leak and electrical safety check. The test operation time should last more than 30 minutes. 1. Open the panel and lift the panel up to angle which remains fixed. Do not lift the panel any further when it stops with a click sound. 2. Press the manual switch button twice until the operation indicator lights, the unit will operate on Manual Cool mode. 3. Check if all the functions works well while testing the air conditioner. Especially check whether the drainage of indoor unit is smooth or not. 4. Press the manual switch button again till the operation indicator turns dark after finishing the test operation and the unit stops operation.

10

CS282-I 2200019459

TANJUNG JAT "B" COAL FIRED POWER STATION, UNIT 3 & 4

AIR CONDITIONING EQUIPMENT

INSTALLATION & INSTRUCTION MANUAL

3
EQUIPMENT NAME :

AIR FAN, WALL TYPE

EQUIPMENT TAG No. : 3AC - F861, F862, F863 4AC - F865, F866

MANUFACTURER NAME :

S&P
MODEL :

HCBT / 4-500
CAPACITY :

5,000 M3/H x 10 mm.wg