Learning Objectives: 3.1 Basic Weld Joints
Learning Objectives: 3.1 Basic Weld Joints
Learning Objectives: 3.1 Basic Weld Joints
Learning Objectives
After studying this chapter, you will be able to: Identify the ve basic welding joints. Identify and describe the various welds that may be used in each welding joint. Label the parts or areas of a grooved butt weld and a llet weld. Locate and apply required weld and joint information from an AWS welding symbol. List and describe the four welding positions.
The eld of welding uses standardized terminology to describe the various welding joints and welding positions that every welder must know. This chapter will introduce and explain many essential welding vocabulary terms. Also, when a welder is given a mechanical drawing, he or she needs to be able to understand the type and location of the welds to be made by reading the welding symbols. This chapter will also explain how to read and understand the meaning of AWS welding symbols.
This sample chapter is for review purposes only. Copyright The Goodheart-Willcox Co., Inc. All rights reserved.
Joint
Joint Applicable Welds Bevel-groove Flare-bevel-groove Flare-V-groove J-groove Square-groove U-groove V-groove Edge Seam Applicable Welds Fillet Bevel-Groove Flare-Bevel-Groove J-Groove Plug Slot Spot Seam Projection Braze
Butt Joint
Joint
T-Joint
Joint Applicable Welds Bevel-groove U-groove Flare-bevel-groove V-groove Flare-V-groove Edge-flange J-groove Braze Square-groove
Applicable Welds Fillet Slot Bevel-groove Spot Flare-bevel-groove Seam J-groove Projection Square-groove Braze Plug
Edge preparation refers to how the edges of the joint are shaped prior to welding. If the base metal is thin, the edges may just be squared without additional machining or cutting. The edges of thin metal may also be bent to form are-groove or edge-ange joints, as shown in Figure 3-2. Generally, when base metal over 3/16 (4.8mm) thick is used, edges are beveled by machining or ame cutting. Edge preparation is required to allow the weld to penetrate to the required depth. Thick base metal may be machined, gouged, or ame cut along the upper or lower edges of the joint, or both, to form a double-bevel, V-, J-, or U-groove. A butt joint can be prepared using any of the edge preparations shown in Figure 3-2. A groove weld is made by fusing molten ller metal into a butt joint that has been set up in a groove formation. These groove formations include a single-square groove; a single or double-bevel, V-, J-, or U-groove; or a ared groove, which forms a groove where the edge is bent. A welder should know the names of the various parts of a groove joint, as shown in Figure 3-3A. The groove face is the surface formed on the edge of the base metal after it has been machined or ame cut. The total angle formed between the groove face on one piece and the groove face on the other piece is the groove angle. The bevel angle is the angle between the bevel of the joint and a plane perpendicular to the surface of the base material. The weld root is the point where the weld intersects the base metal surface near the bottom of the joint. The distance from the weld root to the point where the bevel angle begins is the
root face. The root opening is the distance between the two pieces at the root of the weld. Figure 3-3B shows a cross section of a completed weld. The weld face is the outer surface of the weld
Groove face
Root opening
Root face Weld root Joint penetration or weld size Weld toe
Face reinforcement
Weld toe
Weld face
Root reinforcement
Figure 3-3. Approved terms used to describe the parts of a groove-type butt joint. AThe groove angle should be just large enough to allow the torch or electrode to reach the root opening. BTerms used to describe a completed groove weld.
Corner Joint
Single-square-groove weld
Single-bevel-groove
Double-bevel-groove
Joint & welding symbol Edge of base metal/plastic Surface of base metal/plastic Single-V-groove Double-V-groove Single-J-groove
Joint Applicable Welds Fillet Bevel-groove Flare-bevel-groove Flare-V-groove J-groove Square-groove U-groove V-groove Plug Slot Spot Seam Projection Braze
Double-J-groove
Single-U-groove
Double-U-groove
Flare-bevel-groove
Flare-V-groove weld
Figure 3-1. Basic welding joint designs. Note that there are only ve basic joints, but that many types of welds can be placed on each type of joint. (AWS A3.0:2010, Figure 1, Joint Types, reproduced with permission from the American Welding Society, Miami, Fl.))
Figure 3-2. Students should become familiar with the various methods of preparing the edges of a butt joint. Double grooves are used on thick metal that is welded from both sides. The base metal is bent to form the bottom three joints.
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Chapter 3
bead on the side the weld was made. Face reinforcement is the distance from the top of the weld face to the surface of the base metal. The weld toe is the point where the weld bead contacts the base metal surface. It occurs twice on each weld bead. Root reinforcement is the distance that the penetration projects from the root side of the joint. Joint penetration or weld size is the depth that a weld extends into the joint from the surface.
least one edge of the two pieces is exposed, as illustrated in Figure 3-4. The pieces may be joined at any angle, but they are commonly welded at a 90 angle. Corner joints may be welded as inside corners, outside corners, or a combination of both. Inside corner joints are welded along the inside of the intersection of the two pieces. Outside corner joints are welded along the outside edge of the joint. The edges may be square, beveled, J-grooved, ared, or edge-anged. See Figure 3-4.
Square-groove
Bevel-groove
Double-bevel-groove
3.1.4 T-Joint
A T-joint is formed by two pieces of base metal that are at an angle of approximately 90 to one another. The main difference between a corner joint and T-joint is that a corner joint is formed along the edges of both pieces, while a T-joint is formed at the edge of one piece and away from the edge of the second piece. The edges of the base metal may be prepared as a square, bevel-grooved, J-grooved, or are-bevel-groove joint, as shown in Figure 3-5. Both edges of the base metal may be prepared to form a double-bevel-groove joint.
J-groove
Flare-bevel-groove
Square-groove
Bevel-groove
V-groove
J-groove
U-groove
Figure 3-4. Various methods of preparing the edges of corner joints. Three of these joints require the base metal to be bent for proper formation. The rst two corner joints depict no special preparation of the edges.
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the addition of a ller material and with or without the use of pressure. See Figure 3-7. Welding is the process of making a weld on a joint. Fillet welds are made at the intersection of a surface and an edge or in a corner where two surfaces meet. Fillet welds are generally triangular in shape, as shown in Figure 3-8, and are placed into lap, inside corner, and T-joints. A groove weld is a weld made in a groove or gap created between two pieces of metal. Groove welds can be used on all types of weld joints. When the edges of thicker metal are machined or ame cut, metal is removed from the pieces. Filler material must be added to replace the metal that is removed. The addition of ller metal ensures that the completed weld joint is as thick and as strong as the base metal. Edge, ange, or are-groove joints for thin metal may be welded without the addition of ller material. Figures 3-2, 3-4, 3-5, and 3-6 show edge, ange, and are-groove joints. The parts and dimensions for llet welds are the same for lap, inside corner, and T-joints. Refer to Figure 3-8. The weld face is the outer surface of the weld bead. As previously mentioned, the weld toe is the point where the weld face touches the surface of the base metal. A llet weld is made up of three primary dimensions. The llet weld size is the length of one side. The leg is the shortest distance from the toe to the surface of the other piece of base metal. The effective throat is the minimum distance from the weld face to the root of the weld without any convexity.
Figure 3-8 shows two llet welds with the same leg dimensions, but different sizes. The size of the weld with a concave bead, Figure 3-8A, is smaller than the size of the weld with a convex bead, Figure 3-8B. A llet weld with a convex bead is stronger than one with a concave bead because of the additional ller metal.
than one weld pass is required to make a strong joint with complete penetration. See Figure 3-9B. The rst weld pass is the root pass. The second or intermediate weld pass is called a ller pass. The nal weld pass is the cover pass. See Figure 3-10A. On very thick metal (over 1/2 or 13mm), multiple ller passes are required to ll deep and wide joints, Figure 3-10B. Generally, a weld bead should not be thicker than 1/4 (6.4mm). A weld bead may be made as a stringer bead or a weave bead.
Various torch or electrode movement patterns can be used when making a weave bead. The crescent motion, shown in Figure 3-11C, is one of the most popular patterns.
A
Leg
Size
Direction of travel
Torch tip
Weld bead
Figure 3-8. Look at the parts of these llet welds. Weld A is concave. Its weld size is smaller than Weld B, which is a convex weld. Notice that the leg sizes in Weld A and B are the same, but the weld size is larger with a straight or slightly convex bead.
A
Weld pool Torch tip
Direction of motion
Weld pool
1/8" (3.2mm)
B
Filler pass (2nd pass) Root pass (1st bead)
B
Tack weld
1/2" (13mm)
C
Figure 3-11. Comparison of stringer and weave beads. AA stringer bead is in progress on a square-groove butt joint. The bead width is two to three times the metal thickness. BA weave bead is in progress. The torch tip and weld pool are moved from side-to-side in the direction of the arrow. CA suggested motion for creating a weave bead. The bead width is seldom greater than 3/41 (19mm25mm).
Figure 3-7. A square-groove weld for an edge joint is in progress. The weld pool extends to the outer edges of the base metal. Filler metal may not be required on thin pieces of base metal.
Figure 3-9. AOn this single-pass weld on thin base metal, notice the build-up of weld metal and complete penetration. BOn this multiple-pass weld on thick base metal, the edges have been prepared to form a V-groove joint. Notice the root opening required. Three beads were used, with each bead measuring less than 1/4 (6.4mm) thick. A weaving bead may be used for the wider, upper bead.
B
Figure 3-10. Multiple-pass welds. AThree weld passes are used in this example. The rst two passes are stringer beads. The cover pass is a weave bead. BTwenty stringer beads were used in this weld on very thick metal. Each bead is no thicker than 1/4 (6.4mm).
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3.3.1 Preparation
The edges of thick metal are prepared for welding by ame cutting, gouging, or machining. Preparation allows the weld to penetrate as deep as required by the engineer or weld designer. A groove joint allows the welder to reach the bottom of the weld joint. The groove angle must be large enough to allow the torch tip or electrode to reach near the bottom of the joint. However, if the groove angle is too large, ller metal and the welders time are wasted. This increases the cost of making a weld. See Figure 3-12A. A properly designed J-groove or U-groove joint also decreases the groove dimensions while allowing adequate space for welding. See Figure 3-12B.
3.3.3 Penetration
A completed weld joint must be at least as strong as the base metal. The weld must penetrate deeply into the base metal to be strong. Penetration is the depth of fusion of the weld below the surface. Total (100%) penetration occurs when a weld penetrates through the entire thickness of the base metal. Generally, total penetration is required only on a butt joint. The edges of thick metal may need to be machined or ame cut to achieve 100% penetration. Thick metal also may have to be welded from both sides of the joint.
Welding positions are determined by the positions of the weld axis and weld face. Figure 3-16 shows the weld axis and weld face. The weld axis is an imaginary line running lengthwise through the center of a completed weld. The weld face is the exposed surface of a completed weld on the side on which the welding was done.
Weld face
pieces in alignment. Parts may also be held mechanically during the welding operation because the metal expands, bends, and changes shape when heated. Clamps or other devices, such as jigs and xtures, are used to hold weldments during welding. See Figure 3-14.
Welders often must weld in a variety of positions. Welds may be made in the at, horizontal, vertical, or overhead welding positions. See Figure 3-15. On welding drawings, these positions are often abbreviated in the tail of the welding symbol as F, H, V, and O. The American Welding Society refers to welding positions with a number and letter combination. Groove joints in the at, horizontal, vertical, and overhead positions are referred to as 1G, 2G, 3G, and 4G, respectively. Fillet joints in the at, horizontal, vertical, and overhead position are designated as 1F, 2F, 3F, and 4F, respectively.
Weld axis
Figure 3-16. The weld axis is an imaginary line running lengthwise through the center of the weld. The weld face is the exposed surface of the nished bead.
Butt Joint 90 70
Corner Joint
T-Joint
Lap Joint
Edge Joint
Flat
1G
1G
1F
1F
1G
Horizontal
2G
2G
2F
2F
2G
Vertical
3G
3G
3F
3F
3G
B
Figure 3-12. Compare the 70 and 90 groove angles. AA 70 groove angle is cheaper to weld than a 90 groove angle. The shaded area represents an unnecessary cost in ller metal and welder time. BLook at the U-groove joint. The root of the weld can be reached easily. Little ller metal and welder time are wasted.
Overhead
4G
4G
4F
4F
4G
Figure 3-14. These various clamps are used to position and hold parts to be welded. (Bessey Tools North America)
Figure 3-15. Each of the ve basic weld joints may be made in four different welding positions.
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11
15 up
Weld axis
Weld face
15 down
A
150 210
Vertical
80150 210280
View A-A
Weld axis
Horizontal
Figure 3-18. These are the specications for the AWS 2G or horizontal groove welding position. AThe weld axis must be within 15 of horizontal. BAn end view (View B) with the weld shown in blue. The weld face must be within 80150 or 210280. All angles are measured clockwise with 0 at the bottom.
1580
Weld axis
Horizontal
The weld face is between 080 or 280360. The weld is made from the lower side of the joint. See Figure 3-20.
Weld axis
Weld face
Weld face
Horizontal
B
Weld face Horizontal 030
Weld axis
C
Figure 3-17. These are the specications for AWS 1G or at groove welding position. AThe weld axis must be within 15 of horizontal. B and CThe weld face must be within 30 of horizontal.
The welding symbol described on the following pages was developed by the American National Standards Institute (ANSI) and the American Welding Society (AWS). It is described in detail in the publication ANSI/AWS A2.4, Standard Symbols for Welding, Brazing, and Nondestructive Examination. The entire symbol, as shown in Figure 3-21 with all of its numbers and other symbols, is called the welding symbol. Welding symbols are used on drawings of parts and assemblies which are joined together by welding. A welding symbol may appear in any view on the drawing. Whenever two or more pieces are joined by welding, the assembled item is called a weldment. When the pieces of a weldment are assembled, the lines along which their edges and surfaces come in contact are called joints.
80
280
View B-B
Figure 3-19. These are the specications for the AWS 3G or vertical groove welding position. A vertical weld must meet either of the following sets of conditions. AThe weld axis must be between 80 and 90 from horizontal. Look at View A. The weld face may be rotated from 0360. BThe weld axis is 1580 from horizontal. Look at View B. The weld face must be within 80280.
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Weld axis 80
Chapter 3
13
F A R
Sides Other side Arrow side Both
Root opening; depth of filling for plug and slot welds Length of weld Pitch (center-to-center spacing) of welds Field weld symbol Weld-all-around symbol
0 Weld face
S(E)
L-P
Figure 3-20. These are the specications for the AWS 4G or overhead groove welding position. The weld axis must be between 0 and 80. Look at View A. The weld face must be between 0 and 80 or 280 and 360. The weld is made from the lower side of the base metal.
The drawing of a weldment seldom shows how the edges are to be prepared or how the completed weld appears. The drawing shows only how the parts come together and what type of joint they will form. Occasionally, when an unusual or very complex weld joint is to be made, a detail drawing of the joint may be drawn with the joint preparation and weld shape shown and dimensioned. Refer to Figure 3-1 for the types of welded joints and the types of welds used on the various joints. A complete welding symbol contains all the information about a welded joint. The welding symbol may appear in any view of the drawing. A welding symbol applies to only one joint and applies to that joint only until it changes direction. There are a few exceptions to this rulethey will be discussed later in this chapter. Some of the following information is given to the welder on the welding symbol: How to prepare the edges of the base metal prior to welding. What welding process to use. What type of weld to make. Where to place the weld. The size of the weld. The shape of the weld face. How to nish the weld surface after welding is completed. Much more information regarding the weld is also given on the welding symbol. Dimensions on a welding symbol may be in SI Metric units or US Customary units of measurement. Part of the complete welding symbol is the weld symbol, which shows what type of weld is to be placed in a joint. See Figure 3-21 for the position of
the weld symbol within the overall welding symbol. Figure 3-22 shows the weld symbols used on an ANSI/AWS welding symbol. Information given in each part or area of the welding symbol will be explained in later paragraphs. A number of weld drawings, with their corresponding welding symbols, will be shown to illustrate the information given in the various areas of the complete welding symbol. The edges of the weld joint, as they would be prepared and tted up prior to welding, will be shown using hidden lines. A completed weld for the welding symbol will also be shown.
(N)
Reference line Arrow connecting reference line to arrow side member of joint or arrow side of joint
Number of spot, seam, stud, plug, slot, or projection welds Elements in this area remain as shown when tail and arrow are reversed
Weld symbols shall be contained within the length of the reference line
Figure 3-21. Specic locations have been assigned on the welding symbol for various information and sizes. (AWS A2.4:2012, Figure 3, Standard Location of the Elements of a Welding Symbol, reproduced with permission from the American Welding Society, Miami, Fl).
its own number or letter codes in the tail to indicate the welding process, procedure, nishing method, or company specication. If no tail is used, a note such as Unless otherwise specied, all welds will be made in accordance with Specication No. XXXX, will be displayed somewhere on the drawing.
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15
Symbol for square-groove butt joint Fillet Plug or slot Stud Spot or projection Seam Back or backing Surfacing Edge Completed square-groove butt weld
Plug
Figure 3-24. Comparing welding symbols and actual welds. Phantom lines are not shown on a weld symbol. They are used here, however, to illustrate that the weld symbol is a miniature drawing of the edge shape and the type of weld used. The vertical line in the bevel-groove and llet weld symbols is always drawn to the left.
Slot
Other side
Backing
Arrow side
Spacer
Figure 3-22. Weld symbols and supplementary symbols. These may be part of the complete welding symbol. (AWS A2.4:2012, Figure 1, Weld Symbols, and Figure 2, Supplimentary Symbols, reproduced with permission from the American Welding Society, Miami, Fl)
Other side
Arrow side
Arrow side
Other side
Other side
Arrow side
Tail
Figure 3-25. The side of the metal that the arrow touches is the arrow side. Placement of the weld symbol on the welding symbol determines whether the weld will be made on the arrow side or on the other side from the arrow.
Arrow
The root opening is the space between the pieces at the bottom or root of the joint. Prior to welding, the two pieces to be welded are spaced apart the distance indicated by the root opening. This root opening may be specied on the drawing in metric units, in fractions of an inch, or as a single-place decimal of an
inch. The root opening size appears inside the weld symbol on the complete welding symbol. The included angle or total angle of a groove weld is shown beyond the weld symbol. See Figure 3-26. When preparing the edges for a V-groove welding, half the groove angle is cut on each piece. When placed together, the combined angles will total the angle shown.
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17
When a bevel-groove or J-groove weld is used, only one piece of metal is cut or ground. The arrow at the end of the welding symbol is bent along its length to the left or right to point to the piece that is to be cut or ground. See Figure 3-26, view D, and Figure 3-27, view A.
If the weld is not to remain in an as welded condition, a nish symbol is used on the welding symbol. See Figure 3-27. The nish symbol indicates the method of nishing. A surface texture or degree of nishing may also be added if required. If all welds are to be nished in the same manner, a note on the drawing may indicate the nish used. Users of the nish symbol may create their own nish symbols. The American Welding Society lists the following nish symbols: C: Chipping G: Grinding M: Machining R: Rolling H: Hammering
1/4 3/8
A
E1 L1 a1 E2 L2 a2
3/8
5/8
B
S1 S2 1
B
5/8 3/8
60 30
Figure 3-28. Comparing the weld size and strength of a concave and a convex llet weld. The llet welds at A and B appear to be the same size (dimension a). The leg size (L1 and L2) appears the same in both welds. However, the actual weld size in A (S1) is smaller than the actual weld size (S2) in B. Also, effective throat E1 is smaller than effective throat E2.
Figure 3-30. The depth of the edge shape and groove weld size. AThe edge shape is cut 1/4 deep. The weld size or depth of penetration is 3/8. BThe edge shape is a double-V-groove. The edge shape is cut 3/8 deep and the depth of penetration is 5/8 on both sides of the joint.
A
45 1/16
1/8
C B
1/16
D
45
F E
welds, and plug and slot welds. This information also appears in the S position. The size of a spot weld is the diameter of the weld at the point where the two pieces of base metal contact each other. Groove weld size is given in parentheses in the E position on the welding symbol. Groove weld size is the depth to which the weld penetrates into the base metal. See Figure 3-30 for examples of depth of bevel and groove weld size. In Figure 3-30A, the depth
of bevel is 1/4 and the groove weld size is 3/8. In Figure 3-30B, the S dimension states that the metal is cut to a depth of 3/8 on both sides. The E dimension shows that the depth of the weld is 5/8 on both sides. The required groove weld size (depth of weld) and depth of bevel (depth of preparation) are generally determined by welding codes or specications, or by a welding engineer. When no groove weld size is shown for a single-groove or double-groove weld, complete
Figure 3-26. Root opening and groove angle. A and D show the weld symbol for a groove weld. B and E show the pieces cut and set up for welding. C and F show the completed weld. Note that the bend in the arrow at D points to the left piece, which is the part to be cut or machined.
1 4
1/4
45 G
A
Indicates on which part the long leg is made
B
Long leg horizontal
1/4
A
Normal contour, surface chipped
Contour Finish symbol symbol Weld to flat contour and then grind
Contour symbol
Finish symbol
1 1 4 2 1/4
1/4
1/2
Figure 3-27. Weld contour and nish symbols. In A, C, and E, contour and nish symbols are shown on the welding symbol. B, D, and F illustrate the shape and nish of the completed weld face.
Figure 3-29. Fillet weld size and shape. AThe single dimension indicates both legs are equal and 1/4 in size. The depth of the weld is 3/16. BThe nished weld. CTwo dimensions in parentheses indicate unequal legs. Relative size of the legs is shown on the working drawing. DThe nished weld.
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Modern Welding
3/8 (3/8) 1/8 60 60
Chapter 3
19
5/8
penetration is required. See Figures 3-30 and 3-31 for examples of depth of bevel and groove weld size.
1/8
3/8
.5
Figure 3-31. Groove weld size. Groove weld size or depth of penetration is shown in parentheses at A and C. Note, at B, that the groove weld size is less than the metal thickness. At D, it is greater than the depth of bevel.
In many welded parts, it is not necessary to weld continuously from one end of the joint to the other. To save time and expense, where full strength is not required, short sections of weld may be spaced across the joint. This is called intermittent welding. On intermittent welds, the length dimension is used to indicate the length of each weld. The pitch dimension indicates the distance from the center of one weld segment to the center of the next. See Figure 3-32 for examples of such welds. The length and pitch dimensions are always shown to the right of the basic weld symbol on the welding symbol. When intermittent llet welds are required on both sides of a welding joint, they may be one of two types. One type is chain intermittent welding; the other is staggered intermittent welding. The welds on either side of a chain intermittent weld begin and end at the same spot. The welds line up with each other on each side of the joint. The weld symbols also line up on each side of the reference line. Staggered intermittent welds are offset so the welded segments do not line up on each side of the joint. This is shown on the welding
3 3 3
symbol by offsetting the llet weld symbols. See Figure 3-32, views C and D. Continuous and intermittent welds may be made on the same joint. In such a case, the drawing will use dimensions to show where each weld symbols effectiveness begins and ends. See Figure 3-33, view A. A spacing different from the regular pitch is used between the end of the continuous weld and the beginning of the intermittent weld. See the 4 dimension in Figure 3-33, view B. This spacing is equal to the intermittent pitch minus the length of one intermittent weld. The spacing between the continuous and intermittent welds in Figure 3-33, view B, equals the pitch minus the length, or 62 = 4, as shown.
(single pass using a weaving motion) may be all that is required on the side opposite a groove weld to ensure complete penetration. In such cases, a backing weld symbol is used, Figure 3-34A. The melt-through symbol is used when 100% penetration is required on one-side welds, Figure 3-34C.
A
12 4 2 4 2 4 12
1/8
3-6
A
2-4 2-4
6
6
4 2 2
Figure 3-33. Continuous and intermittent welds. Note that the dimensions on the top welding drawing limits use of the welding symbol to the distance shown. Note also that the spacing between continuous and intermittent welds is equal to the pitch minus the length of one intermittent weld (4 in this application).
Backing weld symbol 45 Melt-through symbol
1/16
Size
2 4
2 4
B
Backing weld
1/16
Figure 3-32. Length and pitch dimensions of weld. ANote the placement of length (3) and pitch (6) specications on the welding symbol. BThis image shows a series of 3 long welds that are 6 apart from center-to-center of the welds. C and DStaggered weld. Notice staggered llet symbols in C.
Figure 3-34. Backing weld and melt-through symbols. A backing weld may be used to obtain 100% penetration when welding is possible on both sides, as shown in A and B. The melt-through symbol is used on welds that are welded from one side only and require 100% penetration, as shown in C and D.
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Weld-all-around symbol 1/4
Chapter 3
21
.5 .25
Perspective view
.5
.25 45
Field weld symbol 0.3 fillet welded in the field (on site) and all around (front and back)
0.3
Weld-all-around symbol
Figure 3-38. Plug weld symbol. ACross section of a completed plug weld. The desired dimensions are also shown. BThe weld symbol used to complete the desired weld.
Figure 3-35. Weld-all-around and eld weld symbols. Note the 0.3 llet in D and E is welded in the eld. It is welded all around the angle iron both front and back.
welds are to be made away from the shop, a eld weld symbol is used, as in Figure 3-35, view D. On the print, the eld weld symbol is a small ag located at the arrow end of the reference line. The eld weld symbol may be drawn above or below the reference line. Refer to Figure 3-22. If a weld is to be made in the shop, the eld weld symbol is not used.
The length, width, angle of the countersink, and the location and spacing of the slots for a slot weld, are not shown on the basic weld symbol. These dimensions are shown on the assembly drawing. See Figure 3-39. The depth of lling for a slot or plug weld is shown inside the weld symbol. In Figure 3-39, the depth of lling for the slot weld is 1/2. If there is a series of plug or slot welds, the center-to-center distance is shown to the right of the weld symbol. The pitch (P), or center-to-center distance of welds, is presented to the right of the weld symbol.
First weld
Third weld
Figure 3-36. Use of multiple reference lines. AThree reference lines are used. The rst weld is a backing weld. The second operation is to perform the bevel-groove weld. The nal operation is a contour llet weld. Note that no sizes were used in this example. BThe completed joint.
Figure 3-37. Plug and slot welds. AThe hole and slot are shown as cut in one piece. BCross sections of the completed welds. CThe welding symbol for the plug and slot weld.
A spot weld is another method of joining two or more pieces together with a weld not at the edge of a part. To set up a spot weld, parts are overlapped, usually in a lap joint. A weld is made at the surfaces where the parts contact. No hole or slot is cut into any of the parts. The weld can be made by resistance spot welding. The weld can also be made from one side by melting through the rst panel and melting into the second panel. The spot weld symbol is a small circle. The circle may be on either side of the reference line, or it may straddle the reference line. If the weld is accomplished from the arrow side, the weld symbol should be below the reference line, as in all other welding symbols. If the welding is done on both sides, as in resistance spot welding, the circle straddles the reference line. See Figure 3-40.
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Modern Welding
Chapter 3
23
7.0
Detail B
Projection welding is another process used to produce spot welds. To indicate which piece has the projections on it, the circle is placed above or below the reference line. The following information is given for a spot weld: size, strength, spacing, and the number of spot welds. The weld size is given to the left of the spot weld symbol. If the weld strength is specied in the welding symbol, it is also shown to the left of the spot weld symbol and given in pounds or newtons per spot. The weld spacing is found to the right of the spot weld symbol. The number of welds desired is shown in parentheses, centered above or below the spot weld symbol, Figure 3-41. The welding process to be used is shown in the tail of the welding symbol. See Figure 3-41 for examples of the welding symbols used for spot welding. The welding symbol may be placed in any view of a drawing.
The weld symbol may straddle the reference line if the joint is welded from both sides, as in resistance seam welding. For other processes used for seam welding, the symbol can be placed above or below the reference line. This indicates from which side of the part the weld is to be made. See Figure 3-42. The process to be used is shown in the tail. The size (width) of the weld and strength of the weld are shown to the left of the weld symbol. The strength is given in pounds per linear inch or in newtons per millimeter. The length of the seam may be shown to the right of the weld symbol.
A seam weld is another method of joining two or more pieces together. Parts are assembled in either a lap joint or a butt joint. No hole or slot is cut into any of the parts. The weld can be made by resistance seam welding. The weld can also be made from one side by melting through the rst piece and melting into the second piece.
2.5mm
A
Point of fusion
A
.38 600 .38 RSW
.5
B
C
.5 1.0 1.0 .5
.25
D
RSW 1 .25 (3)
Figure 3-40. Spot welds. AAn electron beam spot weld. Its size at the point of fusion is 2.5mm. Its required strength is 1 kilonewton(kN). The weld is made from the other side. BA resistance spot weld. Its size is 3/8 and its strength is 600 pounds. The weld is made from both sides and the symbol straddles the reference line.
Figure 3-41. Welding symbols for multiple spot welds. AThe desired spacing of a series of electron beam spot welds is shown. BThe working drawing and welding symbol for the electron beam spot welds. CAppearance of nished welds. DThree .25 diameter resistance spot welds at 1 spacing are shown on the welding symbol on the working drawing.
This sample chapter is for review purposes only. Copyright The Goodheart-Willcox Co., Inc. All rights reserved.
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Modern Welding
Perpendicular to weld axis
Chapter 3
25
.1
Weld axis
RSEW
.38
B
.1
EBW
.38
Perpendicular to weld axis Plane defined by weld axis and electrode axis
A
Electrode axis
Weld axis
Figure 3-42. Seam welds. AAn illustration of a seam weld made with the electron beam. Its size at the fusion point is .1. BThe welding symbol and weld symbol for the electron beam seam weld shown in A. CA nished seam weld made using the resistance welding process. DThis welding drawing and weld symbol will produce the weld shown in C.
Electrode axis Weld axis Perpendicular to weld axis Plane defined by weld axis and electrode axis
B
Perpendicular to weld axis Travel angle Electrode axis
Weld axis
B
Travel angle Perpendicular to weld axis Plane defined by weld axis and electrode axis Electrode axis
Overhead lap weld Horizontal T-weld Plug weld Flat lap weld Overhead double butt Flat double weld butt weld
C
Figure 3-44. Travel angle in a groove weld. The travel angle is measured from the electrode axis to a line perpendicular to the weld axis in the plane dened by the weld axis and the electrode axis. AThe weld axis and a line perpendicular to the weld axis are shown. BThe plane determined by the weld axis and the electrode axis is shown. CThe travel angle is shown.
Weld axis
Figure 3-45. Travel angle in a llet weld. The travel angle is measured from the electrode axis to a line perpendicular to the weld axis in the plane dened by the weld axis and the electrode axis. AThe weld axis and a line perpendicular to the weld axis are shown. BThe plane determined by the weld axis and the electrode axis is shown. CThe travel angle is shown.
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Modern Welding
Plane defined by weld axis and electrode axis Perpendicular to weld axis Push travel angle Electrode axis Plane defined by weld axis and electrode axis Weld axis Weld axis Weld axis Drag travel angle
Chapter 3
27
Electrode axis
Nonbutting surface
B
Plane defined by weld axis and electrode axis
Nonbutting surface
Electrode axis
Weld axis
Figure 3-47. Travel angles on a groove weld. Push travel angles, or forehand welding, has the ame, gun, or electrode pointing in the direction of travel. Drag travel angles, or backhand welding, has the ame, gun, or electrode pointing opposite the direction of travel.
Weld axis
Figure 3-48. Travel and work angles on a llet weld. Work angles can range from to 0 to 90. Typical work angles for llet welds are 30 to 60 and would be measured from the vertical piece in this illustration.
Work angle
Nonbutting surface
C
Figure 3-46. Work angle for an inside corner joint. The work angle is measured from a line perpendicular to the major or nonbutting surface to the plane containing the weld axis and the centerline of the electrode. AThe weld axis and a line perpendicular to the nonbutting surface are shown. BThe plane dened by the weld axis and the electrode axis are shown. CThe work angle is shown.
This sample chapter is for review purposes only. Copyright The Goodheart-Willcox Co., Inc. All rights reserved.
28
Modern Welding
Refer to the welding symbol above when answering Questions 11 through 16: 11. Which piece of metal is to be ground, machined, or cut prior to welding? 12. What does the small, half-round symbol mean? 13. What shape is the weld face to be and what method will be used to nish it? 14. Is the weld made in the shop or on site (in the eld)? 15. At what angle is the one piece ground, and how far apart are the pieces at the root of the weld? 16. Is the weld made continuously, or is it intermittent? If intermittent, how long is each weld? How far apart are the welds, center-to-center?
(4)
1/4 1/4
RSW
0.25
Refer to the welding symbol above when answering Questions 17 through 19. 10. On a separate sheet of paper, sketch the complete welding symbol for the weld sketched in the space above. The metal part shown is not to be ground or cut prior to welding, and the weld is to be continuous rather than intermittent. 17. 18. 19. 20. What type of weld is to be made? How many welds will be made? What size are the welds? What kind of weld symbol(s) may straddle the reference line?