Design Guide - Building
Design Guide - Building
Design Guide - Building
B U I L D I N G
D E S I G N
G U I D E
B U I L D I N G
D E S I G N
G U I D E
Contents.
Introduction The Benefits of Insulation in Buildings Product Range, Applications & Selection Guide Design Considerations Design Considerations Summary Comfort for Building Occupants Heat Flow Into and Out of a Building Added vs Overall R-Value Energy Conservation Solar Radiation Condensation Control Sound Control Fire Protection Building Sarking Environmental Design Durability Installation Health and safety Design Calculations Thermal & Condensation Control System Specification Metal Deck Roof External Wall Commercial & Industrial Buildings Internal Partitions Framed Construction Suspended Concrete Slab Commercial Ceilings Curtain Walls Party Wall Fire Protection Timber Flooring Systems External Wall (Brick Veneer/Weatherboard) Pitched Roof/Raked Ceiling Pitched Roof/Horizontal Ceiling Thermofoil Fixing to Timber Studs Thermofoil Under Tiled Roof Thermofoil Under Metal Roof Appendix A Appendix B Appendix C Appendix D Design Data Thermal Performance of Typical Building Elements Frequently Asked Questions and Answers Terminology 25 27 28 28 29 30 30 30 31 32 34 35 35 36 37 41 42 44 45 46 47 48
2
Introduction.
2 3 49 10 10 11 15 15 17 18 20 21 22 23 23 23 23 The Bradford Insulation Group forms part of the Building Materials Division of CSR Limited. Bradford manufactures and markets an extensive range of insulation products offering outstanding thermal, acoustic and fire protection properties for use in all types of domestic and commercial buildings. Two bulk insulation mater ials are available; Bradford Glasswool, which is manufactured by controlled felting of glass wool bonded with a ther mosetting resin; and Bradford Fibertex Rockwool which is spun from natural rock and bonded with a thermosetting resin. Both are available in sheet or roll form and as moulded pipe insulation. Bradford Thermofoil and Thermotuff are a range of aluminium foil laminates available in various grades. All Bradford Insulation products are tested to meet stringent quality control standards incorporating quality management systems such as AS3902/ISO9002.
24
TECHNICAL ASSISTANCE. The purpose of this guide is to provide information on the technical benefits obtained with the inclusion of insulation materials in the construction of buildings, whether they are houses, apartments, offices, shopping centres, warehouses or other commercial buildings. The range of Bradford products and their applications is presented along with data and worked examples to illustrate design considerations. System specifications for typical applications are also included. In order that the benefits of insulation may be realised most cost effectively, its inclusion in the building should be considered right from the initial design stage. This guide deals pr imar ily with ther mal performance of building insulation products and systems. Additional specific information is available in the Bradford Insulation Acoustic Design Guide, and the Bradford Insulation Fire Protection Design Guide. To assist designers, a free and comprehensive technical service, as well as advice and assistance in specifying and using Bradford products is available from Bradford Insulation offices in your region. Further technical data and product updates are also available on the CSR Building Solutions Website: www.csr.com.au/bradford Information included in this Design Guide relates to products as manufactured at the date of publication. As the Bradford Insulation policy is one of continual product improvement, technical details as published are subject to change without notice.
B U I L D I N G
D E S I G N
G U I D E
Condensation Control
B U I L D I N G
D E S I G N
G U I D E
Bradford Insulation
Application Guide
1 2 3 4 5
Ceiling Insulation
B U I L D I N G
D E S I G N
G U I D E
6 7 8 9
10
5
B U I L D I N G
D E S I G N
G U I D E
Bradford Insulation
1 2 3 4 5
B U I L D I N G
D E S I G N
G U I D E
6 7 8 9
7
10
B U I L D I N G
D E S I G N
G U I D E
1 2
Ceiling
Bradford FIBERTEX Rockwool Ceiling Batts Bradford FIBERTEX Rockwool Granulated Bradford Glasswool Gold Wall Batts
3 4 5 6 7
External Wall
Bradford FIBERTEX Rockwool Wall Batts Bradford FIBERTEX Rockwool Cavity Wall Granulated Bradford THERMOFOIL Board
Bradford Glasswool Gold Ceiling Batts Acoustic Floors Bradford FIBERTEX Rockwool Ceiling Batts Bradford Glasswool QUIETEL Bradford Rockwool FIRESEAL Party Wall Batts Bradford Glasswool ANTICON Blanket
Metal Roofing
Bradford FIBERTEX Rockwool ANTICON Blanket Bradford ACOUSTICON Blanket Bradford Glasswool Gold Wall Batts
8 9
Bradford FIBERTEX Rockwool Wall Batts Bradford Rockwool SoundScreen Bradford THERMOFOIL
10
Timber Floors
Bradford FIBERTEX Rockwool Wall/Floor Batts Bradford THERMOTUFF Draught Barrier Bradford Rockwool SoundScreen
B U I L D I N G
D E S I G N
G U I D E
Product Range/Facings R1.5, R2.0, R2.5 Faced Light, Medium, Heavy Duty or Specialty THERMOFOIL R1.5, R2.0 Faced Light, Medium, Heavy Duty or Specialty THERMOFOIL 25 75mm THERMOFOIL Facing 50 - 100mm THERMOFOIL Facing Factory Applied Acoustic Facings Factory Applied Acoustic Facings THERMOFOIL, BMF Facing THERMOFOIL , BMF Facing Standard 100mm thick 50, 75mm 45mm 50, 75mm R1.2, R1.5, R1.8, R2.0, R2.5 50, 75mm, R1.5, R2.0 R1.5, R2.0, R2.5 Faced Light, Medium, Heavy Duty or Specialty THERMOFOIL R1.5, R2.0 Faced Light, Medium, Heavy Duty or Specialty THERMOFOIL THERMOFOIL Facing R1.5, R2.0, R2.5 Faced Light, Medium, Heavy Duty or Specialty THERMOFOIL R1.5, R2.0 Faced Light, Medium, Heavy Duty or Specialty THERMOFOIL <219mm pipe O.D., <100mm wall thick <710mm pipe O.D., <100mm wall thick ACOUSTILAG 20, 23 and 26 25-100mm, Factory Applied Facings 25-100mm, Factory Applied Facings
Concrete Roof/Soffit
Bradford FIBERTEX Rockwool ANTICON Blanket Bradford Glasswool SUPERTEL Bradford FIBERTEX 350 Rockwool Bradford Glasswool Ceiling Panel Overlays Bradford FIBERTEX Rockwool Ceiling Panel Overlays
2 3 4 5 6 7
Exposed Grid Ceiling Curtain Wall Spandrel Panels Curtain Wall Fire Safing Acoustic Internal Partitions Concealed Grid Ceilings
Bradford Glasswool SUPERTEL Boards Bradford FIRESEAL Curtain Wall Batts Bradford Glasswool Partition Batts Bradford FIBERTEX Rockwool Partition Batts
Bradford FIBERTEX Acoustic Grade Rockwool Bradford Glasswool Building Blanket Bradford FIBERTEX Rockwool Building Blanket
Metal Roofing
Bradford FIBERTEX Rockwool ANTICON Blanket Bradford ACOUSTICON Blanket Bradford Glasswool ANTICON Blanket
8 9
Pipe Insulation
Bradford FIBERTEX Pipe Insulation Bradford ACOUSTILAG Pipe Insulation Bradford Glasswool ULTRATEL Board
10
Acoustic Panels
B U I L D I N G
D E S I G N
G U I D E
Design Considerations.
In the selection and design of the optimum type of insulation for residential and commercial buildings, there are several factors which need to be taken into account to ensure total performance requirements are met.
CONSIDERATION
Comfort for building occupants Rate of heat flow into and out of a building Added vs Overall R-Value Energy conservation Solar radiation Condensation control Sound control Fire protection Building Sarking Environmental Durability Installation Health & Safety
ACTION
Ensure conditions in the buildings occupied spaces are suitable for intended use. Calculate the required thermal resistance (R-Value) of insulation to act as sufficient barrier to heat flow. Understand the individual and cumulative thermal rating of elements in the building envelope. Design optimum insulation for minimal energy usage. Understand the effects of solar radiation on different building surfaces. Design with respect to dew point at expected atmospheric conditions. Choose insulation of sufficient density and thickness for control of noise from prevailing or likely sources. Select material with suitable fire resistance for protection of people, the building structure and contents. Select suitable membranes to protect the building envelope. Choose environmentally friendly insulation products for ecologically sustainable development. Choose products guaranteed to last the life of the building. Ensure sufficient space is allowed for insulation. Observe MSDS recommendations.
lighting problem, for example, may affect the efficiency of the ventilation system or air conditioning plant. On the other hand, it may be possible to achieve both thermal and acoustic objectives by selecting one material which performs acceptably in both respects. Environmental factors which largely determine whether people will be comfortable or not include: Air temperature Radiation temperature Air movement Humidity The thermal performance of materials used in the construction of a buildings exterior or envelope has a significant influence on the first two of these, i.e. air temperature and radiation temperature, particularly if the temperature of the enclosed space is not otherwise controlled.
10
B U I L D I N G
D E S I G N
G U I D E
If the air temperature is controlled by air conditioning, then the thermal performance of the envelope will have a significant influence on the cost of achieving temperature control. For a variety of important and valid reasons the use of lightweight materials has become almost universal in moder n construction. Commercial buildings in particular favour the use of lightweight materials in the construction of external walls and roofs and internal walls and ceilings. Yet these materials characteristically have a poor ther mal perfor mance and this has complicated the achievement of comfort for a buildings occupants. The use of thermal insulation can overcome this problem. Indeed, it has long been accepted as good practice to include thermal insulation while cladding, such as roll formed metal or fibrous cement, is being installed. Yet it is the level of insulation used that will dictate the building envelopes thermal performance. This is significant in an age where community expectations of internal comfort are rising almost as fast as the energy costs needed to achieve this comfort. The designer therefore must find a balance which optimises the level of insulation to be installed with the initial and on-going costs which insulation minimises.
Bradford Glasswool and Bradford Rockwool are supplied in preformed batts or in flexible rolls and Bradford Thermofoil is supplied in rolls with optional anti-glare coating to one side. They provide a thermal barrier to heat flow into and out of the structure. Bulk insulation such as glasswool and rockwool work primarily by trapping still air between the fibres, these air cells are very effective insulators. Thermofoil reflective foil laminates act as radiant barriers, utilising the low emissivity properties of foil to create reflective air spaces. In winter, 42% of a homes warmth is lost through the ceilings and 24% is lost through the walls. In summer, the heat flow is reversed with heat flowing in through the ceilings and walls. Refer to FIG 1.
FIG 1. HEAT TRANSFER TO AND FROM A BUILDING.
Ther mal insulation reduces the flow of heat through elements of the building envelope, such as walls, roofs or ceilings and floors. The amount of thermal insulation which can be economically justified may be determined from an analysis of life-cycle costs. These costs include: capital, maintenance and operating or running costs. The economic level of thermal resistance is that for which the lifetime cost of the next available increment of insulation exceeds the lifetime saving in energy cost. It is therefore necessary to be able to calculate the thermal resistance of uninsulated building elements, and subsequently the thermal resistance with the addition of thermal insulation. Comprehensive information is given in this design guide on the determination of the thermal resistance of building elements, surfaces and air spaces. Worked examples are also provided. In addition, computer programmes are available to model any particular design to predict heat load for the sizing of air conditioning equipment, capital and running costs. For buildings that are not air conditioned the internal temperatures may be profiled.
11
Adequate levels of insulation will maintain inner surfaces at a temperature closer to that of the air within the house, and the differential between the inside and outside temperature will be greater. Insulation materials are rated according to their ability to restrict heat transfer by the R-value which is a measure of the materials resistance to heat transfer. The higher the R-value, the higher will be the performance of the insulation. By increasing the thermal resistance of a ceiling or wall up to 70% of heat flowing in through bricks, timber or cement sheet is reduced. This translates into a well insulated home being up to 7C cooler in summer and up to 10C warmer in winter. All building materials have a thermal resistance, known as an R-value. Very dense products have low R-values while glasswool and rockwool and other insulation products have high R-values. Some typical R-values for various building materials and insulating products are shown below.
10%
The Effect of Insulation on the Rate of Heat Flow Into and Out of a Building.
24%
42%
24%
B U I L D I N G
TABLE 1. R-VALUES OF COMMON BUILDING MATERIALS.
Material Type Weatherboard 12mm Bricks 110mm Concrete 100mm Gyprock Plasterboard 10mm Hardwood Rafter 100mm Softwood 90mm Rockwool Batts 100mm Glasswool Batts 130mm Glasswool Blanket 65mm Polystyrene (SL) 25mm R-Value (m2K/W) 0.09 0.08 0.07 0.06 0.53 0.81 2.5 2.5 1.5 0.6
D E S I G N
Q =
G U I D E
ti to Rsi + R1 + R2 + Rn + Rso ti to R
= Where:
ti = inside air temperature (C) to = outside air temperature (C) Rsi = resistance of inside air film Rso= resistance of outside air film (m2.K/W) R = overall resistance; air to air (m2.K/W) Note: In using these formulae, the insulation thicknesses must be expressed in metres, not millimetres. The overall coefficient of heat transfer, or thermal transmittance, is often referred to as the U value; it is the reciprocal of R, the overall thermal resistance, i.e. U = 1 R 1 Rsi + R1 + R2 + Rn + Rso
where: Q = heat flow per square metre per second (W/m2) th = hot side surface temperature (C) tc = cold side surface temperature (C) L1 = thickness of the material (m) k1 = thermal conductivity of the material (W/mK) L1 R1= thermal resistance of the material (m2K/W) k1 Where there are several layers of insulating or building materials in series, the heat transfer rate is the same for each layer and the formula now becomes: Q = th tc R1 + R2 + R3 + Rn
and the above formula for heat transfer rate can be expressed as: Q = U(ti to) Note that for calculations involving winter conditions, ti will be greater than to, and Q will be positive. For summer conditions ti will be less than to and Q will be negative indicating a reversal in the direction of heat flow.
where R1, R2 ,Rn are the thermal resistances of each material within the building element. Often, when considering the heat transfer through a section of a building, the temperatures of the boundary surfaces are not known; however, the air temperatures on both sides of the section are usually available. To use the air temperature data, the resistance to heat transfer of the surface air films must be brought into consideration and the formula adjusted to:
SURFACE AIR FILM RESISTANCE (Rsi AND Rso). Surface resistance, the reciprocal of surface coefficient or conductance, is commonly designated R si and R so refer r ing to indoor and outdoor conditions respectively. The values of the resistances decrease with both increasing roughness of a surface and rate of air movement over the surface. With increasing emittance of the surface (e) there is a lowering of the surface resistance. For most building materials (e) is about 0.9 but for polished aluminium, the commonly used value is 0.05. For still air, the convection coefficient used for calculating resistance is dependent on the orientation of the surface, and the emittance of the surface assumes more importance. However, air movement due to wind, convection currents and mechanical ventilation
12
B U I L D I N G
D E S I G N
Surface Air Film Internal Rsi
G U I D E
Air Speed (m/s) 0.3 6 3 Thermal Resistance (m2.K/W) 0.20* 0.03 0.04
mean that still air conditions do not apply in many situations. In air conditioned buildings air is mechanically circulated within the building and released so internal air movement will result. In naturally ventilated buildings air flows in and out of the building through openings, causing internal air movement along the wall and roof surfaces. An inter nal air movement of >0.3m/s has been adopted for these situations. In this case there is no distinction between surfaces of high and low emissivity. The surface resistance Rsi is composed of a radiation and a convection coefficient. It is convenient here to talk in terms of convection and radiation coefficients which are the reciprocals of the corresponding resistances. The convection coefficient may be derived from: hc = 5.8 + 4.1v where hc = convection coefficient (W/m2.K) v = air speed along the surface (m/s) For moving air the convection coefficient becomes the dominating factor in the surface resistance which may be expressed as: Rs = I/(hc+hr) where Rs = surface resistance (m2.K/W) hr = radiation coefficient (W/m2.K) At a mean surface temperature of 20C, hr has a value of 5.7 W/m2.K and at 0C this becomes 4.6. The surface air film resistance of an exposed reflective foil under a roof will depend on the air velocities encountered, due to climate and the building usage. Experimental findings over a range of air velocities recommend a surface R-Value of 0.2 m2K/W* be adopted for the internal air film. This foil R-Value is adopted for typical buildings without ceilings. The reflective foil will normally be adhered to a bulk insulation blanket and the foil R0.2 will be added to the R-Value of the bulk insulation. For building calculations in this guide standard values for external wind speed of 6 and 3 m/s have been adopted for winter and summer conditions respectively. Table 2 details internal and external surface air film resistances for the standard air movement cases.
AIRSPACE RESISTANCE. The thermal resistance of an airspace is dependent on the position of the airspace and on the direction of heat flow, i.e. horizontal, up or down. It is also highly influenced by the emittance of the surface bounding the airspace as well as the mean temperature of the space. For horizontal and upward heat flow the temperature difference across the space also influences the resistance. Table 3 gives some values of resistance for situations commonly encountered in buildings with various combinations of boundary surfaces of high and low emittance (0.9 and 0.05 respectively). The calculation of U values for a roof-ceiling combination requires a knowledge of the resistance of the airspace between the ceiling and the roofing material. Experimentally found values for the roof space for four cases, namely, ventilated and nonventilated roof spaces for (i) high emittance surfaces and (ii) low emittance sarking beneath the roofing material are given in Table 4.
B U I L D I N G
D E S I G N
G U I D E
TABLE 3. THERMAL RESISTANCE OF AIRSPACE. Values of resistance for situations commonly encountered in buildings with various combinations of boundary surfaces of high and low emittance (0.9 and 0.05 respectively).
Nature of Bounding Surfaces High Emittance Surfaces (non-reflective) Position of Airspace Direction of Heat Thermal Resistance (m2K/W) 20mm 100mm Width Width
Horizontal Up 0.15 0.17 Horizontal Down 0.15 0.17 45 Slope Up 0.17 0.17 45 Slope Down 0.15 0.16 Vertical Horizontal 0.15* 0.16 One Horizontal Up 0.39 0.48 Surface Horizontal Down 0.57 1.42 of Low 45 Slope Up 0.49 0.53 Emittance 45 Slope Down 0.57 0.77 (reflective) Vertical Horizontal 0.58* 0.61 Two Horizontal Up 0.41 0.51 Surfaces Horizontal Down 0.63 1.75 of Low 45 Slope Up 0.52 0.56 Emittance 45 Slope Down 0.62 0.85 (reflective) Vertical Horizontal 0.62* 0.66 * For vertical air spaces greater than 20mm, with horizontal heat flow, the value of resistance for 100mm should be used. Source: AIRAH Handbook.
TABLE 4. THERMAL RESISTANCE OF PITCHED ROOF SPACE. Experimentally found U values for roof spaces for four cases, namely, ventilated and non-ventilated spaces for: (a) High emittance surfaces; and (b) Low emittance sarking beneath the roofing material.
Direction of Heat Flow Up Down Up Down Thermal Resistance (m2K/W) High Emittance Low Emittance Surfaces (non-reflective) Sarking (reflective) Nil 0.34 0.46 1.36 0.18 0.56 0.28 1.09
TABLE 5. THERMAL RESISTANCE OF WALL TIMBER FRAMED BRICK VENEER. R-Value R-Value R-Value (uninsulated) (R1.5 (R2.0 insulation) insulation) 1. Outside air film 0.03 0.03 0.03 2. Brick work 0.08 0.08 0.08 3. Airspace 0.16 0.16 0.16 4. Insulation R1.5 n/a 1.50 n/a 5. Insulation R2.0 n/a n/a 2.00 0.06 0.06 0.06 6. Gyprock plasterboard 10mm 7. Inside air film 0.12 0.12 0.12 0.45 1.95 2.45 Total R-Value (m2K/W)
14
B U I L D I N G
D E S I G N
G U I D E
3. The thermal integrity of its shell (how well the house keeps the heat out in summer and retains the heat in winter).
SITE, LOCATION, ORIENTATION AND LAYOUT. The site should be planned so that the sun from the north east to the north west is available, preferably to the longitudinal axis of the block. This will mean that direct sunlight is available between 9.00am and 3.00pm on June 21st, the shortest day of the year in the southern hemisphere. The living zones (family, living, play rooms) should be located on the northern side. Bedrooms can be on the southern side and utility and store rooms on the southern or western side. PASSIVE SOLAR DESIGNS. Clever design means that the house will trap heat in winter, and shading and breezes will keep the house cool in summer. This means that the house will be more comfortable and the homeowner can reduce the amount spent on heating and cooling the house.
Thermal Mass: On a warm day a full brick house is cool inside in the morning and by evening it is warm inside. This is because materials such as brick, concrete, stone and earth take a long time to heat up and a long time to cool down. They have a high thermal mass. In winter, the sun should shine into the house so that the heavy materials can absorb the heat from the sun. In the evening this material will slowly give off heat. In summer it will absorb excess heat during the day to reduce overheating and release it during the night when the temperature is cooler. A concrete slab floor surfaced with dark coloured tiles is most effective. Carpet or other insulating materials on the concrete slab prevent the floor from absorbing heat. Thermal mass can also be provided by walls and fireplaces. Shading Eaves: In summer the sun is high in the sky and it should be prevented from shining through the windows. On the norther n side the eaves overhang needs to be about 65 above horizontal. This is measured from the lowest point on the window glass to the outside edge of the guttering. The winter sun will still shine in the windows since it is much lower in the sky in winter but the high summer sun will be blocked out. East and west facing windows need to be kept to a minimum and fitted with external shading for summer. Trees and shrubs can also be used to shade windows but for the northern windows they need to be deciduous. Wall and Roof Colour: It is better to have a light colour for both roof and external walls since dark colours absorb a lot of summer heat.
15
Energy Smart homes save energy by clever design. A significant part of the energy can be saved in the design phase. There are three critical factors that influence the energy efficiency of the building: 1. The site location, orientation and layout. 2. The use of passive solar designs to reduce the need for heating and cooling.
B U I L D I N G
D E S I G N
G U I D E
Ventilation: Air movement is needed in summer to provide fresh air and to cool the house interior. Windows and doors need to be designed to take advantage of prevailing wind direction. Openings in rooms are best placed in opposite walls to create effective cross ventilation. This will take advantage of daytime breezes and allow the house to cool down for the next day. Zoning the House: In winter it is important to create zones in the house, as not every area will need heating. This means that a zone can be open plan, for example, kitchen and family room but it needs to be separated from other zones (bedrooms and formal rooms) by doors.
The insulation system for the roof is typically installed immediately below the roof cladding. This will increase thermal resistance, provide condensation control, aid with reverberation noise control and reduce sound transmission caused by rain and airborne sound. For buildings which are heated or air conditioned, consideration should also be given to an insulation system which is suspended below the roof. This reduces the volume of air to be heated and cooled at the required rate of air change, or ventilation, and so reduces the energy consumed for temperature control. Buildings which are neither heated nor air conditioned will also benefit from insulation. The temperature profiles of the interior space will be flatter than for the exterior. Given a desired ambient internal temperature requirement the optimum ther mal resistance can also be calculated by computer programmes provided by Bradford. Where natural ventilation is used to attain comfortable working conditions the installation of adequate insulation will contribute significantly to its effectiveness. The determination of what is adequate insulation will vary depending on a number of factors including a buildings usage, location, orientation and materials used in construction. The following base levels of insulation can be used as a guide for buildings incorporating Metal Deck roofs and/or walls.
THERMAL INTEGRITY. Another important aim of Energy Smart Design is to stop heat escaping in winter and stop heat coming into the house in summer. This tightness of the building is called its thermal integrity. A high thermal integrity of the house can be achieved by using CSR Bradford Insulation as detailed throughout this Building Design Guide. Seals: Draught stoppers need to fitted to doors, and weather seals to windows. Without seals the comfortable conditions within the house can be lost. Windows: A lot of heat can escape through windows. Single glass windows without curtains or blinds have an R-value of only R0.17 and are a significant cause of heat loss. Heat losses can be reduced by fitting heavy curtains or blinds close to the wall. A box pelmet will further reduce heat losses. Double glazing will reduce heat loss by 50% compared to single glass, and g reatly reduce noise. It is particularly appropriate in houses which are occupied and heated during the day when curtains will not be drawn.
ta To
lC
os
t
It is possible to calculate the optimum thermal resistance, and hence the optimum amount of insulation for the building envelope, on the basis of life cycle costs. This will ensure that the building remains energy efficient for its projected life. One of the costs which is taken into account in the calculation of optimum thermal resistance is installed cost of the insulation system. Since this is generally lower for insulation installed during construction than when installed later insulation should be carefully considered during the design phase, and an appropriate system installed during construction.
16
Cost $/year
In
Co
la t io n
su
st o
Co
st
f Lo
st E n
ergy
Optimum Thermal Resistance of Insulation. The optimum thermal insulation is calculated by balancing the initial installed cost of the insulation with the ongoing energy savings over the life of the project. At this point, total costs are minimised.
B U I L D I N G
TABLE 6. RECOMMENDED INSULATION R-VALUES FOR COMMERCIAL APPLICATIONS.
Location Australia Adelaide Brisbane Canberra Darwin Hobart Melbourne Perth Sydney New Zealand Asia China Singapore Thailand Indonesia Taiwan Malaysia R2.5 R2.5 R2.5 R2.5 R2.5 R2.5 R2.0 R2.0 R2.0 R2.0 R2.0 R2.0 R2.0 R1.5 R2.5 R2.5 R2.5 R2.5 R2.0 R1.5 R2.5 R1.5 R1.5 R2.0 R2.0 R2.0 R1.5 R1.5 R1.5 R2.0 Ceiling Walls
D E S I G N
where:
G U I D E
= surface absorption coefficient (Table 8) k = surface coefficient. (This coefficient has a value of approximately 50 to 70 kJ/m2 for surfaces exposed to light to moderate breezes respectively) I = intensity of solar radiation. (The value of I varies with the elevation of the sun and other factors, but representative maximum values are 3500 for horizontal surfaces and 2500 for vertical surfaces, both expressed as kJ/m2/h). Actual temperatures attained will usually be substantially less than those computed, because the simplified formula makes no allowance for heat that is conducted inwards from the surface of the material in service, or for the roughness of the material, which affects the loss of heat to the air. In practice, walls of dwellings might attain a temperature of 55C while sunlit, and pitched roofs might heat to about 65C during hot summer days when the dry bulb temperature of the air is about 33C to 43C. Thus, the rate of flow of heat into a dwelling which is proportional to the temperature differences prevailing, can be increased several times when walls are sunlit. The principal effects are twofold: firstly, the temperatures of internal surfaces will rise, and secondly, heat will be transferred to the air in contact with them.
WINDOW EFFECTS.
Windows are a good conductor of heat and therefore can be a primary source of heat gain into a building. Limiting the heat gain from solar radiation into buildings through windows is a fundamental method of improving a buildings thermal efficiency. The shading coefficient shown in Table 7 is a measure of the effectiveness of shading devices such as blinds and louvres in reducing solar heat transmittance. The correct design and use of shading devices is essential to get the maximum benefit from wall and roof insulation in buildings.
TABLE 7. EFFECTIVENESS OF WINDOW SHADING DEVICES. Type of shading device Transmission compared with unshaded window Internal curtains 80 to 90% Internal roller blinds, fully drawn* 40 to 80% Internal venetian blind, slats at 45 45 to 75% External canvas awning 25 to 30% External louvred blind or shutter 15 to 20% * Transmission increases as the colour of the blind darkens.
B U I L D I N G
TABLE 8. ABSORPTIVITY TO SOLAR RADIATION OF VARIOUS BUILDING MATERIALS.
D E S I G N
G U I D E
Condensation Control
Atmospheric water vapour will condense when it, or the air containing it, comes in contact with a surface at or below the dew point. The dew point is the temperature at which the water vapour reaches saturation, or 100% relative humidity. Condensation becomes a problem when it occurs either: (a) On interior surfaces of walls, ceilings, windows, etc. (b) On the interior of building cavities, in roof or attic spaces etc. The consequences of condensation vary with its severity and other factors, but include: Staining of painted surfaces by dust, mould and mildew; Corrosion of fixing screws, cladding or structural steels; Rotting of timber; Water damage to stock and equipment. The short or long term costs of damage caused by condensation justify consideration of means of avoiding it. Suitable ventilation will assist in controlling water vapour (humidity) within a building but cannot be solely relied upon to protect against condensation. The solution to the problem is ensuring that air within the building cannot come into contact with a cold surface where the water vapour will condense. Therefore, condensation on interior surfaces may be avoided by controlling the temperature of interior surfaces. This can be achieved by the proper use of an appropriate and adequate insulation system such as Bradford Anticon Roofing Blanket. The system incorporates a bulk glasswool or rockwool insulation which raises the temperature of the surface to above the dew point temperature, and a Bradford Thermofoil vapour barrier facing installed on the warm side of the insulation, which will ensure the water vapour cannot penetrate the insulation system. The occurrence of condensation is dependant on the relative humidity of the inside air and the surface temperature of the vapour barrier.
FIG 3. BRADFORD ANTICON UNDER METAL DECK ROOFING.
Material Absorptivity Aluminium paint 0.18 Aluminium (dull) 0.55 Asphalt 0.86 Black cellulose lacquer 0.94 Blue vitreous enamel on steel 0.80 Brickwork, buff) 0.55 Brickwork, cream 0.36 Brickwork, red common and unglazed facing brick 0.68 Brickwork, red facing (glazed) 0.77 Brickwork, Stafford blue 0.89 Brickwork, glazed white 0.26 Brickwork, light fawn stock 0.57 Brickwork, lime clay 0.46 Brown cellulose lacquer 0.79 Clay, dark 0.82 Concrete 0.65 Fibre cement (new) 0.45 Fibre cement (old) 0.75 Fibre cement (old and dirty) 0.83 Galvanised Steel (dull) 0.55 Galvanised/Zincalume Steel Roof (white) 0.40 Galvanised/Zincalume Steel Roof (red/brown) 0.75 Glass 0.83 Granite 0.55 Gravel 0.29 Light yellow oil paint 0.45 Limestone 0.53 Marble (white) 0.44 Mortar 0.73 Roofing felt, bituminised 0.88 Sand 0.76 Slate (dark grey) 0.90 Tiles (red) 0.60 Timber (smooth planed) 0.78 Tinplate 0.05 White cellulose lacquer 0.12 White vitreous enamel on steel 0.63 Whitewash on top of galvanised steel 0.21 Zinc oxide oil paint 0.30
18
B U I L D I N G
VAPOUR BARRIERS.
D E S I G N
ts = ti QRsi Q = ti fi where
G U I D E
The vapour bar r ier system should have a permeance no more than 0.1 perm as determined by ASTM E-96-53T (dry cup) or ASTM C355 59T (dry cup) where little or no ventilation of the space on the cold side of the cavity can be predicted. For building elements such as walls, roof/ceiling etc. the vapour barriers should be continuous and should be installed on the war m side of the insulation. In tropical regions the direction of the vapour pressure is reversed and therefore a vapour barrier is placed on the outside of the building. In addition there should be no membrane (such as external cladding) on the cold side of the vapour bar r ier/insulation system, which has a lower permeance than the vapour barrier itself. Reference should be made to manufacturers literature for the permeance data for the vapour barrier systems under consideration.
ts = internal surface temperature (C) ti = inside air temperature (C) Q = calculated heat flow per square metre per second (W/m2) Rsi = resistance on inside air film (m2 K/W) fi = inside surface heat transfer coefficient (W/m2K) If the internal surface temperature calculated in this manner is less than the anticipated dew point temperature, there is a risk of condensation forming on the surface. This can promote mould growth and the accumulation of dust and stains, and lead to the eventual breakdown of paint and paper finishes. It is therefore recommended that sufficient insulation material be added to raise the surface temperature of the wall or ceiling above the dew point. Under cold conditions, the use of a vapour barrier should be considered. This is located immediately behind the facing sheet with the objective of preventing the migration of moisture vapour from within the living space into the wall and ceiling cavities. If this happens, the thermal resistance of the insulation can be seriously reduced and structural damage can result. Table 9 can be used as a guide in establishing the lowest anticipated dew point temperature. It lists the dew point temperatures for a range of inside air temperatures and relative humidities.
RELATIVE HUMIDITY.
Under normal circumstances air is not saturated with water. Rather a certain percentage only of the maximum possible humidity is contained in air. This percentage is called the relative humidity. relative humidity = humidity content x 100 max. possible humidity content (at saturation)
TEMPERATURE CALCULATIONS.
When considering condensation control, it is necessary to calculate the temperature of the internal wall or ceiling surface when the outside temperature is
TABLE 9. DEW POINT TEMPERATURE C. Using the appropriate formula for condensation control the calculated temperature can be compared against Dew Point Temperatures in Table 9. This table lists the dew point temperatures for a range of inside air temperatures and relative humidities.
Ambient Air Temperature (Dry Bulb) C 5 10 15 20 25 30 35 40 Relative Humidity, Percent (R.H.%) 20 14.4 10.5 6.7 3.0 0.9 5.1 9.4 13.7 30 9.9 5.9 2.0 2.1 6.6 11.0 15.5 20.0 40 6.6 2.5 1.7 6.2 10.8 15.3 19.9 24.6
19
B U I L D I N G
D E S I G N
G U I D E
Bradford Ther mofoil has an extremely low moisture permeability. This property makes it the ideal product to place under Glasswool Blanket to prevent moisture entering insulation installed under a metal deck roof and causing condensation under severe conditions. The vapour bar r ier properties of Bradford Thermofoil can be used in brick veneer walls in cold areas where foil can be used next to Gyprock Plasterboard or over lining material materials on cathedral ceilings. For information on the different performance characteristics of the Bradford Thermofoil range, consult the Bradford Thermofoil Data Bulletin.
is given in Table 10. A more comprehensive list of recommendations is given in AS2107-1987 : Acoustics - Recommended design sound levels and reverberation times for building interiors. Glasswool and rockwool insulation provide excellent reduction in sound transmission levels when used in ceilings, external walls and internal partition systems. For residential buildings and hotels, the Building Code of Australia details minimum sound transmission class (STC or Rw) requirements for walls and floors between dwellings. For additional information on controlling noise and the selection of acoustic insulation products, please refer to the Bradford Insulation Acoustic Design Guide.
Sound Control.
Bradford Glasswool and Rockwool Insulation can be used to effectively control sound in residential and commercial buildings. The objectives of sound control may be considered in the categories: Noise Control concerned with the quantity of noise. Room Acoustics concerned with the quality of noise. Speech Privacy concer ned with the confidentiality of conversations.
TABLE 10. RECOMMEND DESIGN SOUND LEVELS. Type of Activity Recommended Ambient Sound Level (dB(A))
Board and conference rooms Computer rooms General office areas Private offices Small retail stores Supermarkets Hotel lounges Libraries - reading areas Restaurants Airport lounges Places of worship Court rooms Surgery and consulting rooms Hospital wards Classrooms Laboratories - Teaching Laboratories - Working Lecture theatres - up to 250 seats Lecture theatres - more than 250 seats Bowling alleys Squash courts 30-35 45-55 40-45 35-40 45-50 50-55 45-55 40-45 40-45 45-60 30-35 25-30 40-45 30-40 35-40 35-40 40-50 30-35 25-30 50-55 50-55
NOISE CONTROL.
Noise is, by definition, unwanted sound. It may be unwanted because it is damag ing, dangerous, annoying, or detracts from wanted sounds. Noise can have a detrimental affect on conversation and communication, particularly where telephones are concerned. This can result in misunderstandings with subsequent work inefficiencies. Difficulty in communicating also causes annoyance which interferes with concentration. Annoyance tends to be a subjective response. Accepted sounds of quite high levels do not cause annoyance, while unwanted sound of a much lower level can evoke strong annoyance. Nowhere is this more apparent than in the performing arts. Very low levels of intrusive noise have a very marked effect on the enjoyment of listeners. The desired noise levels will depend on what activity is being conducted. While legislation sets noise limits for industrial exposure, it is left to the architect or consultant to set appropriate noise levels for other premises. A guide to suitable background sound levels
20
B U I L D I N G
ROOM ACOUSTICS.
D E S I G N
G U I D E
The room acoustics objective is to create a suitable acoustic environment for the activity being conducted in any particular room. Of prime importance here is the reverberation time. Rooms used for different purposes need different reverberation times. Churches, concert halls and music studios may require reverberation times of up to 2 or 3 seconds, while for broadcasting studios and open plan offices appropriate reverberation times may be below 0.5 seconds. Room volume also affects the optimum reverberation time. Sound decays more slowly in large rooms than in small rooms. Modifying a large room to reduce its reverberation time to that of a small room used for the same purpose will often result in a deadening of the acoustic environment. This is particularly relevant for concert halls and theatres. Glasswool and rockwool insulation mater ials provide excellent sound absorption, and when installed behind an acoustically transparent lining will significantly reduce reverberant sound.
Modern buildings are typically constructed from lightweight materials which individually can have poor noise reduction properties, so achieving adequate acoustic perfor mance often requires a systems approach. This includes consideration of covering materials, cavity insulation, structural isolation and control of flanking noise. For further information on acoustic insulation products and systems please refer to the Bradford Insulation Acoustic Design Guide.
Fire Protection.
The two main aspects of fire in buildings are: Early Fire Hazards Fire Resistance
FIRE INDICES.
Early Fire Hazard relates to the behaviour of materials in the early stages of fire. The objectives of both Fire Resistance and Early Fire Hazards are: to ensure as much time as possible for occupants to leave the premises and for fire fighting personnel to deal with the situation; to minimise the spread of the fire and the amount of smoke generated. Australian Standards AS1530 : Part 3 Early Fire Hazard Indices provides a standard testing procedure to measure. ignitability spread of flame heat evolved smoke developed Ignitability is rated on a scale of 0-20 while the other factors are rated from 0-10. The lower the number the smaller the risk. Both glasswool and rockwool are made from incombustible natural materials and will not contribute to the propagation of fire, achieving the best possible result when tested to AS1530.3. Table 11 shows some typical Early Fire Indices for various glasswool and rockwool insulation products.
SPEECH PRIVACY.
The need to preserve confidentiality of conversation arises in many situations. Discussions in conference rooms and executive offices should not be overheard. People waiting in airport lounges or hotel lobbies wish to converse freely. Intimate diners do not wish to share their conversation with the rest of the restaurant. In residential situations where walls or floors abut adjoining residences the need for acoustical privacy is paramount. Bedrooms in one residence need to be acoustically isolated from rooms in other residences to avoid irritation to residents. Similarly impact noise on polished floor-boards can irritate people in rooms below. The level of speech privacy required will depend on the particular situation. Three categories may be considered: 1. Partial coherence - small portions of the conversation may be intelligible to an uninvolved listener, but he/she will not be able to follow the conversation as a whole, 2. Incoherent - an uninvolved listener can hear the sound of conversation but it is not intelligible, 3. Inaudibility - no sound whatever can be heard by an uninvolved listener. Speech privacy is a two-way consideration. It may be required to protect the confidentiality of conversation or, on the other hand, to avoid distraction of uninvolved listeners.
21
B U I L D I N G
TABLE 11. EARLY FIRE HAZARD INDICES.
D E S I G N
G U I D E
Building Sarking.
Bradford Thermofoil and Thermotuff range of Reflective Foil Laminates are available in three grades, light, medium and heavy. All grades are flame retardant and comply to all requirements of Australian Standard AS4200-1: 1994 for foil laminates.
FIG 4. CSR BRADFORD THERMOTUFF LIGHT DUTY ON TIMBER FRAMING.
(0-20)
Bradford Glasswool Ceiling Batts Bradford Rockwool Ceiling Batts Bradford Glasswool Anticon Blanket Bradford Glasswool Building Blanket Bradford Rockwool Building Blanket Bradford Rockwool Granulated Bradford Glasswool Wall Batts Bradford Rockwool Wall Batts
FIRE RESISTANCE.
Bradford Glasswool and Rockwool Insulation products are made from incombustible natural materials with excellent fire performance. They will not contribute to the propagation of a fire, nor affect the established fire resistance level of fire rated wall, ceiling, floor or roofing systems. Bradford Rockwool Fireseal products are purpose designed rockwool suitable for sealing gaps in construction where smoke or fire may penetrate. Common applications include the top perimeter of party walls between houses and isolation between building levels in curtain wall applications. Bradford Rockwool Fireseal products can provide fire resistance levels of up to 4 hours. Bradford Fireseal Damper Strips or Fireseal Loose are used as an incombustible insulation around metal ductwork or other services at penetrations in fire rated walls and ceilings. Bradford Fireseal Curtain Wall Systems using Bradford Spanseal board can achieve up to a 2 hour fire rating for vertical fire separation in multi-story buildings. For additional infor mation on fire protection insulation product and systems, please refer to the Bradford Insulation Fire Protection Design Guide, and the Bradford Insulation Fireseal Curtain Wall Systems brochure.
22
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
ROOF SARKING.
Bradford Medium Duty Ther mofoil and Ther motuff Foil are used extensively as sarking materials under the tile roof to protect the inside of the structure from water damage in the event of broken or dislodged tiles. Thermofoil sarking products are also of assistance in preventing tile lift in high wind areas.
B U I L D I N G
D E S I G N
G U I D E
In the case of timber sided homes, Thermokraft Building Paper should be used next to the timber in order to avoid timber cupping or blow-outs.
Unlike some alter native insulation mater ials, Bradford Glasswool and Bradford Fibertex Rockwool will not settle after they are installed. This is essential for insulation as the thermal resistance is dependant on the products retaining the installed thickness throughout its life. Also, because Bradford Insulation products are made from inorganic materials, they will not support fungus growth or sustain vermin. Bradford Thermofoil aluminium foil laminates have excellent physical properties such as tensile strength and puncture resistance.
Installation.
In order that the benefits of insulation may be realised most cost effectively, its inclusion in the building should be considered from the initial design stage. This is essential to ensure that the installation of the insulation is scheduled for the most appropriate stage of the construction program. Consideration should be g iven to ensur ing adequate accessibility to all areas requiring insulation to be installed and to minimise interference with other trades during building construction. In applications such as wall or under roof insulation, access for installation is only available during construction. Correct insulation specification and planning will prevent costly retrofitting of insulation to overcome thermal and acoustic problems encountered in the building once occupied. To guarantee maximum in-situ performance of an insulation system it is important to ensure the insulation is installed in accordance with the manufacturers recommendations. Refer to the Systems Specification in this guide for detailed installation guidelines or consult the Bradford Insulation office in your region.
Environmental Design.
Bradford is committed to producing ecologically sustainable materials for the long term benefit of the environment. Bradford Glasswool and Bradford Fibertex Rockwool products are manufactured using highly abundant, naturally occurring raw material including a significant proportion of recycled matter. The molten mixtures are spun into fibres and bonded together with organic resin. Bradfords world leading plant technologists have developed the latest advancements in manufacturing processes to meet the most stringent government environmental regulations. Utilising worlds best energy efficiency practice ensures the embodied energy in all Bradford Glasswool and Bradford Fibertex Rockwool products is minimal. This energy conservation also contains plant emission levels and helps achieving g reenhouse gas commitments.
Durability.
Bradford Glasswool and Bradford Fibertex Rockwool insulation materials are made from durable fibres which are unaffected by their exposure in the building environment. They will perform efficiently without deterioration or need of maintenance for the life of the building.
23
B U I L D I N G
D E S I G N
G U I D E
Design Calculations.
Thermal and Condensation Control.
Example 1: A proposed factory building is to have a low pitched metal deck roof insulation with 55mm thickness of Bradford Glasswool or Bradford Fibertex Rockwool building blanket with a vapour barrier of aluminium foil laminate on the underside. All components are to be in close contact. Calculate the thermal resistance and transmittance of the proposed system for winter conditions. The individual resistances are summed as follows: Outside air surface, Rso Metal Deck Glasswool blanket Total Resistance, R Transmittance, U = Example 2: Determine whether condensation will occur in the assembly of Example 1, assuming winter conditions with an outside air temperature of 0C and an inside atmosphere of 20C temperature and relative humidity up to 90%. Heat flow: Q = U(tl - to) = 0.65 (20 - 0) = 13.0 W/m2 The rate of heat flow is the same through all resistances. Therefore: tl - th Q = Rsi Where th is the temperature on the warm (internal) side, and Rsi is the inside surface resistance. ie. = 20 - th 0.20 1 R : 0.03 : Negligible : 1.30 Example 3: K/W The walls of a proposed air conditioned process building are to achieve a U value less than 0.6W/m2K (summer conditions). The outside wall cladding and internal wall lining will both be metal. What thickness of Bradford Glasswool and Bradford Fibertex Rockwool blanket will be necessary to achieve the desired U value, assuming one airspace in the assembly? The minimal total Resistance required, 1 R = 0.6 = 1.67m2K/W The sum of resistances without insulation are: Outside surface, R0 Metal cladding Air space Metal lining Inside surface, Rj Overall Resistance without insulation : : : : : : 0.04 Negligible 0.15 Negligible 0.12 0.31m2K/W : 1.53m2 Therefore, there is some risk of condensation occurring under these conditions and the thickness of the insulation blanket should be increased to 75mm as a safeguard. This will increase the thermal resistance of the insulation to 1.8m2K/W. The new values for total resistance and transmittance now become: R = 2.03m2K/W U = 0.49W/m2K Recalculating the heat flow and inside surface temperatures as before gives: Q = 9.8W/m2K th = 18.0C This is the above dew point for the worst anticipated inside atmosphere conditions and condensation should not occur.
: 0.65 W/m2K
Therefore the minimum resistance required from the batt insulation = 1.36m2K/W. The ther mal resistance of an R1.5 Bradford Fibertex Rockwool or R1.5 Bradford Glasswool blanket is 1.5m2K/W. Thus an R1.5 value blanket will be necessary to achieve a U value of 0.6 W/m2K.
from which th = 17.4C Referring now to Table 9, air at 20C and 90% R.H. has a dew point of 18.3C.
24
B U I L D I N G
D E S I G N
G U I D E
System Specifications.
These samples are supplied to assist you in preparing your project specifications. Select or insert the required data where words are shown in italic font to prepare appropriate specifications.
APPLICATIONS DETAILED. Metal Deck Roof. External Walls - Commercial and Industrial Buildings. Internal Partitions Framed Construction. Suspended Concrete Slab. Commercial Ceiling. Curtain Walls Party Wall Fire Protection. Timber Floor and Floor/Ceiling Systems. External Wall (Brick Veneer/Weatherboard). Pitched Roof/Raked Ceiling. Pitched Roof/Horizontal Ceiling. Thermofoil Installation to Timber Studs. Thermofoil Under Tiled Roof. Thermofoil Under Metal Roofing.
allowing it to perform to the specified value of the insulation. The edge wires of adjacent runs shall be twitched together at approximately 450mm centres. 4. The insulation material shall be rolled out over the wire mesh, ensuring that adjacent edges are tightly butted together. Foil facing shall be on the under side for cold and temperate climates, or on the upper side for tropical climates. Where maximum resistance to penetration of water vapour is required - add: The 150mm wide foil overlap shall be sealed to the underside of the foil on the adjacent insulation by means of an approved contact adhesive or vapour impermeable pressure sensitive tape applied in accordance with the manufacturers recommendations.
INSULATION/PROFILE MATCHING. Most profiles have been installed with all R Values of Anticon, without distortion of the roof line. Refer to Table 13 for a guide to fixing screw length or refer to the Metal Deck manufacturer for further information. If Klip-Lok is to be specified with R2.5 Glasswool Anticon, the use of a roofing spacer such as Bradford Thermodeck is recommended, subject to engineers agreement, to allow for recovery of the insulation and ensure roof profile is even. For surfaces where premium resistance to mechanical damage is required, specify Anticon R1.5, R2.0 or R2.5, incorporating Heavy Duty 750 Thermofoil.
B U I L D I N G
FIG 5. FLAT METAL DECK WITH CEILING LINING.
Metal Deck Roofing
D E S I G N
G U I D E
Bradford Insulation
Batten
TABLE 13. BRADFORD ANTICON ROOF SCREW LENGTHS REQUIRED FOR FIXING METAL DECK ROOFING.
R Value Purlin T=Timber S=Steel T S T S T S T S T S * Subject to engineers approval.
Note: The above table is to be used as a guide only. Custom orb, Trimdeck and Klip-Lok are registered trademarks of BHP Building Products.
1.5
1.5
2.0
Custom orb 16mm rib with Insulation 12-11* x 65mm Type 17 12-14* x 65mm Tek 12-11 x 50mm Type17 12-14 x 45mm Tek 12-11*x 65mm Type 17 12-14* x 65mm Tek 12-11 x 65mm Type 17 12-14 x 45mm Tek 14-11 x 65mm Type 17 12-14 x 45mm Tek
Trimdek Hi-Ten 29mm rib with Insulation 12-11* x 65mm Type 17 12-14* x 65mm 12-11 x 50mm Type 17 12-14 x 55mm Tek 12-11* x 65mm Type 17 12-14* x 65mm Tek 12-11 x 55mm Type 17 12-14 x 55mm Tek 14-11 x 55mm Type 17 12-14 x 55mm Tek
Klip-Lok Hi-Ten 41mm rib with Insulation *14 x 75mm Type 17 12* x 75mm Tek 10-12 x 25mm Type 17 10-16 x 16mm Tek *14 x 75mm Type 17 *12 x 75mm Tek 10-12 x 45mm Type 17 10-16 x 16mm Tek 10-12x 45mm Type 17 10-16 x 22mm Tek
FIG 7. METAL DECK WITH CATHEDRAL (OR RAKED) CEILING AND FULLY EXPOSED RAFTERS.
Metal Deck Roof Bradford Insulation Bradford Thermofoil Vapour Barrier
r
FIG 8. METAL DECK WITH CATHEDRAL (OR RAKED) CEILING AND FULLY ENCLOSED RAFTERS.
Metal Deck Roof Bradford Insulation Bradford Thermofoil Vapour Barrier
r
FIG 9. PITCHED METAL DECK WITH HORIZONTAL CEILING (NO INSULATION IN CEILING).
Metal Deck Roof Bradford Insulation Bradford Thermofoil Vapour Barrier
Ra
fte
Batten
Ra
fte
Batten
Ra
fte
Ceiling Lining
NOTE: Foil Vapour Barrier shown facing down for cold and temperate climates. Foil to be placed facing up for tropical climates.
26
B U I L D I N G
D E S I G N
G U I D E
External Cladding Bradford Insulation Bradford Thermofoil Vapour Barrier Support Mesh
Horizontal Girt
Horizontal Girt Bradford Insulation Bradford Thermofoil Vapour Barrier Support Mesh
For Br ickwork and Concrete with Internal Metal Frame. 6. Steel pins no less than 3mm in diameter and 10mm longer than the specified thickness of the insulation, shall be welded to the horizontal girts at no greater than 450mm centres. 7. Galvanised woven wire netting (50mm opening) or approved support mesh shall be installed over the pins with the long edge of the netting vertical. The wire netting shall be tensioned vertically and the adjacent long edges shall be tied together with galvanised steel wire at no greater than 450mm centres. 8. The insulation shall be impaled over the pins, pushed flat against the wire netting, with all adjacent edges butted tightly together.
27
B U I L D I N G
D E S I G N
i)
G U I D E
9. The insulation shall be retained in position by means of washers, 100mm square, of galvanised steel not less than 0.6mm thick, placed on the pins and secured by a galvanised speed clip. 10. The Ther mofoil vapour bar r ier shall face internally for cold and temperate climates, and externally for tropical climates. Where maximum protection is required the 150mm overlap shall be sealed to the facing of the adjacent insulation by means of a pressure sensitive vapour impervious tape such as reinforced foil tape. The area over the fixing pins shall also be sealed by covering the area with 200mm square piece of foil and adhesive.
(b) If no suspended ceiling will be installed and a board finish is required: The insulation material shall be Glasswool Supertel board with a thickness of 50mm = R1.6, 75mm = R2.3, 100mm = R3.1 or Fibertex Rockwool as manufactured by CSR Bradford Insulation.
or when a vapour barrier is required ii) The insulation shall be Glasswool Supertel board or Fibertex Rockwool 350 with a thickness of .........mm, faced on the underside with fire retardant Thermofoil (specify grade - light, medium or heavy) with a 150mm overlap on the longitudinal edge as manufactured by CSR Bradford Insulation. Where maximum protection is required the foil overlap shall be sealed to the facing of the adjacent insulation by means of a pressure sensitive vapour impervious tape such as reinforced foil tape. 2. The insulation material shall be dry when installed, and shall be kept dry. 3. The soffit shall be cleaned of loose concrete, formwork, parting agents, and other protruding materials so as to provide a clean, dry surface free from contamination. 4. (a) An approved adhesive may be used to hold the insulation in place. Then a plastic insulation fastener (or metal where fire resistance is required) of the type: Hilti IDP, IN or IDMS (metal), or equal, shall be installed at no greater than 450mm centres in accordance with the manufacturers recommendations. (b) Alternatively Hilti X-IE fasteners, or equal, shall be fixed by power fixing to the soffit, in accordance with the manufacturers recommendations at no greater than 450mm centres. 5. Blanket and board insulation shall be butted at all joints to avoid gaps or voids. Where maximum protection against water vapour is required: 6. (a) The 150mm wide foil overlap shall be sealed to the underside of the foil of the adjacent insulation by means of an approved contact adhesive or vapour imper meable pressure sensitive tape applied in accordance with the manufacturers recommendations.
or when a vapour barrier is required ii) The insulation material shall be Glasswool or Fibertex Rockwool Anticon R1.5, R2.0 or R2.5 blanket as manufactured by CSR Bradford Insulation.
28
B U I L D I N G
D E S I G N
1.
G U I D E
(b) The insulation fastener shall be covered by a piece of Thermofoil which shall be cut so as to surround the fastener by no less than 75mm on all sides. The covering piece shall be adhered to the underlaying Thermofoil surface by means of an approved contact adhesive or vapour impermeable pressure sensitive tape applied in accordance with the manufacturers recommendations. Note: In areas where moisture through the slab is a particular concern, such as in exposed condition or snow effected areas, water proofing the slab is recommended. Contact the Bradford Insulation office in your region for alternative details.
2.
3.
Commercial Ceilings.
SUSPENDED EXPOSED GRID CEILING.
1. The ceiling shall consist of an exposed metal grid (specify steel/aluminium, colour of exposed flange, manufacturer) on a 1200mm x 600mm module supporting 13mm Gyprock lay-in panels or similar. The suspension system and ceiling panels shall be installed in accordance with the manufacturers recommendations, at a height as specified. 2. The insulation shall be Glasswool Ceiling Panel Overlays as manufactured by CSR Bradford Insulation. 3. The insulation thickness shall be 50mm = R1.2, 75mm = R1.8. 4. The insulation shall be installed over the ceiling panels progressively so that installation may be achieved by access through the adjacent spaces in the suspension grid. Care shall be taken to ensure that the insulation panels are tightly butted against each other. The insulation shall be dry when installed and shall be kept dry. 5. The insulation shall be cut to fit around sprinkler pipes. It shall be cut back from air conditioning diffusers and fluorescent lights. The insulation shall not be installed in contact with downlights mounted above the ceiling. A clearance not less than 25mm shall be provided around the light fitting unless otherwise approved by the light manufacturer. Similarly with ceiling fans and other appliances that may generate heat, a clearance not less than 25mm shall be allowed for the dispersal of heat. 6. The finished ceiling shall be clean and free from defects.
4.
5.
6.
7.
SUSPENDED CONCEALED GRID CEILING: The ceiling shall consist of a concealed metal grid (specify steel/aluminium, manufacturer) onto which 13mm sheets of Gyprock plasterboard or similar are fixed and finished in accordance with the manufacturers recommendations. The insulation shall be Glasswool Building Blanket/ Rockwool Building Blanket/ Glasswool Ceiling Panel Overlays as manufactured by CSR Bradford Insulation. The insulation shall have an R-value of R1.5, R2.0 or R2.5. The insulation shall be installed dry when installed and shall be kept dry. The insulation shall be installed over the channels of the support grid in contact with the ceiling lining. All joins between the insulation shall be tightly butted together to ensure that there are no air gaps. The insulation material shall be cut to fit around spr inkler pipes. It shall be cut back from air conditioning diffusers and fluorescent lights. The insulation shall not be installed in contact with downlights mounted above the ceiling, a clearance of not less than 50mm provided around such light fittings unless otherwise approved by light manufacturer. Similarly with ceiling fans and other appliances that may generate heat a clearance of not less than 50mm shall be allowed for the dispersal of heat. Care shall be taken not to cover electrical wiring with the insulation material. Hardboard or similar spacer, not less than 5mm thick, shall be placed between the insulation and the wire in order to maintain an air space between the insulation and the wire. The ceiling shall be left free of off-cuts and packaging material.
29
B U I L D I N G
D E S I G N
G U I D E
Curtain Walls.
SPANDREL PANELS. 1. Insulation shall be installed to fully cover the nonvision areas of the curtain wall exterior cladding system. The insulation shall be Spanseal Rockwool Boards as manufactured by CSR Bradford Insulation, to achieve an FRL 60/60/60 in accordance with AS1530.4. (refer to Bradford Fireseal System FS001). In Asia, FRL 120/120/120 is required. Where spandrel fire protection is to be provided by a fire rated masonry spandrel wall, the insulation shall be Bradford Glasswool Supertel Boards or Bradford Spanseal Rockwool Boards. 2. The thickness of insulation shall be .......mm. For deter mination of ther mal resistance refer to Table 14. TABLE 14. THERMAL RESISTANCE.
Description Bradford Spanseal Rockwool fire rated Boards Bradford Glasswool Supertel Thickness Thermal Resistance R1.5 R2.3 R3.0
compressed by 15% of the original width when installed to provide a minimum 2 hour fire resisting period. 3. The fire safing shall be installed in conjunction with a smoke seal of continuous galvanised steel sheet 1.2mm thick sealed to back pan and floor slab. NOTE: For further details refer to the Bradford Fireseal Curtain Wall Systems brochure and the Bradford Insulation Fire Protection Design Guide
Where Aluminium Foil is used on one (or both) faces and an airspace is present: Vertical Reflective Airspace Vertical Reflective Airspace 20mm >20mm R0.58 R0.61
3. Where the insulation shall be installed behind tinted glass, the exterior surface of the insulation shall have a black tissue facing (BMF) adhered to reduce light reflection. 4. Where a vapour barrier is required to prevent condensation, the internal surface of the insulation shall be faced with Thermofoil (light/medium/ heavy duty) reinforced foil laminate. 5. The insulation shall be supported by flanges fixed to the metal framing of the spandrel at ...........mm centres.
Timber/Particleboard Floors.
UNDER HOUSE.
1. The insulation shall be water repellent Glasswool Wall and Floor Batts or Fibertex Rockwool Wall and Floor Batts R1.5 or R2.0 as manufactured by CSR Bradford Insulation. 2. The insulation shall be dry when installed and shall be kept dry. 3. The insulation shall be supplied/cut to width to fit tightly between the joists and shall be pressed in place ensuring there are no gaps between insulation and joists, or between abutting edges of the insulation.
30
FIRE SAFING. 1. Fire Safing insulation shall be installed continuously at all exter ior cladding beam/column edge separations around the complete perimeter of each floor and at the roof line. The insulation shall be Fireseal Curtain Wall Batts as manufactured by CSR Bradford Insulation 2. The minimum effective depth of the fire safing insulation shall be 135mm. The Batts shall be
B U I L D I N G
D E S I G N
G U I D E
4. The insulation shall be retained in position by stapling polypropylene string or tape to the timber joists across the under side of the insulation. 5. Staple Thermofoil/Thermotuff Light Duty breather foil to underside of timber joists.
FIG 12. INSULATION UNDER TIMBER/PARTICLEBOARD FLOORING (LOWER STOREY).
Timber Flooring Bradford Insulation Bradford Thermotuff Light Duty Breather
the brickwork is maintained after the installation of the insulation material where the brickwork is laid first. This includes the removal of excess mortar from brickwork and studwork to prevent transmission of moisture from the brickwork to the insulation. 3. The insulation shall be dry when installed and shall be kept dry. 4. Batts shall be friction fitted between 450mm or 600mm stud centres ensuring that they cannot breach the cavity. For Glasswool wall batts, this is best achieved by incor porating a mechanical support as described below. 5. For stud centres up to 600mm, polypropylene string or tape shall be stapled to the bottom plate, noggings and the top plate as near as practicable parallel to the studs.
Floor Joist
For standard stud centres (up to 600mm) the string shall run between 75mm to 100mm from the adjacent stud (two strings per space between studs). Where studs are less than 300 apart, one string only shall be installed. Stringing is also recommended for Rockwool wall batts where stud centres exceed 600mm. Alternatively - to prevent batts breaching the cavity, wrap the outside of the timber frame with Bradford Thermofoil Breather Foil, Thermotuff Light Duty Breather or building paper. This will also prevent water
FIG 13. INSULATION IN FRAMED WALL WITH PLANK CLADDING.
Timber Frame
Bradford Insulation
External Cladding
Gyprock Plasterboard
B U I L D I N G
D E S I G N
G U I D E
which may be driven through the external cladding from wetting the insulation. Cover the entire vertical frame from the base plate to top plate and secure to the frame with approved fasteners at approximately 450mm centres. 6. Where batts are cut to fit non-standard centres they shall be pressed in place to ensure there are no gaps between the insulation and studs or between abutting edges of insulation. 7. Where a vapour barrier is required, fire retardant Thermofoil (specify grade) shall be secured to the frame with approved fasteners at approximately 450mm centres on the warm side of the insulation. 8. Care should be taken not to cover the existing electrical wiring with the insulation material. Hardboard or similar spaces, no less than 5mm thick shall be placed between the insulation material and the wire, in order to maintain an air space between the insulation and the wire. 9. Where a premium acoustic system is required, (including internal partition walls) the use of 13mm Glasswool Quietel board, fixed between the plasterboard and timber studs, is recommended. For details, refer to the Bradford Insulation Acoustic Design Guide or contact the Bradford Insulation office in your region.
FIG 14. INSULATION LAYOUT FOR PITCHED ROOF WITH RAKED CEILING AND ENCLOSED RAFTERS.
Roof Tiles Bradford Thermofoil Sarking (dished between rafters to permit water drainage) Bradford Insulation Batts
32
B U I L D I N G
D E S I G N
G U I D E
2. The insulation material shall be dry when installed and shall be kept dry. 3. Laminated reinforced aluminium Thermofoil /Thermotuff (medium or heavy duty) shall be installed directly under the tile batten so as to provide a waterproof sarking. Sarking materials shall comply with the requirements of AS4200. 4. In new and existing constructions the roof structure shall be dimensioned so as to provide adequate space for the insulation material to fully recover its manufactured thickness. For enclosed rafters add: The insulation material shall be cut where necessary and installed between the rafters. The batts shall sit neatly on the ceiling lining allowing no less than 25mm ventilation space between the top of the batt and the underside of the Thermofoil sarking. For exposed rafters add: This shall require the addition of counter battens, above the ceiling, along the top of the rafters. The counter battens shall be at least 25mm thicker than the non-compressed thickness of the insulation to ensure a 25mm ventilation space between the top of the batts and the underside of the Thermofoil sarking. The insulation material shall then be laid on top of the ceiling between the counter battens. Tile battens shall then be fixed to the counter battens, over the sarking. 5. Where maximum resistance to penetration of water vapour is required - the vapour barrier shall be made vapourproof by sealing the 150mm overlap by means of an approved contact adhesive or vapour imper meable pressure sensitive tape.
6. Provide adequate ventilation at eaves and ridges of all sections of the roof to ensure air circulation. 7. The insulation material shall be cut where necessary to ensure an adequate fit. All joins between the insulation material shall be tightly butted together to ensure that there are no air gaps. The insulation material shall be cut back around hot flues from stoves and water heaters, recessed light, ceiling fans and other appliances that may generate heat leaving an air space no less than 50mm wide to provide for cooling of the hot surface. 8. The insulation material shall be installed to the outer edge of wall plates around the perimeter of the building. 9. All ventilation apertures in the ceiling shall be closed off, so that there can be no passage of moist air into the insulated space. 10. Care shall be taken not to cover existing electrical wiring with the insulation material. Hardboard or similar spacers, no less than 5mm thick shall be placed between the insulation material and the wire, in order to maintain an air space between the insulation and the wire. 11. The ceiling space shall be cleared of all off-cuts and packaging material, etc. before installation of the membrane.
FIG 15. INSULATION LAYOUT FOR PITCHED ROOF WITH RAKED CEILING AND EXPOSED RAFTERS.
Roof Tiles Bradford insulation Batts
Bradford Thermofoil or Thermotuff Sarking (dished between counter battens to permit water drainage)
33
B U I L D I N G
D E S I G N
G U I D E
FIG 16. INSULATION LAYOUT FOR PITCHED ROOF WITH HORIZONTAL CEILING.
Bradford Thermofoil or Thermotuff Sarking optional) Roof Tiles
Ceiling Joist
3. Laminated reinforced aluminium Thermofoil /Thermotuff (light, medium or heavy duty) shall be installed directly under the tile batten so as to provide a waterproof sarking. 4. The insulation material shall be cut where necessary to ensure a tight fit between ceiling joists. All joins between the insulation material shall be tightly butted together to ensure that there are no air gaps. Insulation shall be installed such that it may recover to its manufactured thickness. Where a vapour barrier is required: Fire resistant Thermofoil /Thermotuff (specify grade) shall be laid on the warm side of the insulation.
8. Care shall be taken not to cover existing electrical wiring with the insulation material. Hardboard or similar spacers, no less than 5mm thick shall be placed between the insulation material and the wire in order to maintain an air space between the insulation and the wire. 9. Drop ceilings and bulkheads should be insulated with the same R-value insulation on all sides. 10. The ceiling space shall be left free of off-cuts and packaging material. 11. Fire properties of the insulation shall comply with building regulations and additional requirements as may be deemed necessar y by gover nment regulation.
FIG 17. INSTALLATION OF INSULATION ADJACENT TO ELECTRICAL WIRING.
Packer Bradford Insulation 5mm min. Hardboard Separator
5. The insulation materials shall be cut back around flues from stoves and water heaters, recessed lights, ceiling fans and other appliances that may generate heat, leaving an air space no less than 50mm wide to provide for cooling of the hot surface. 6. The insulation material shall be installed to the outer edge of wall plates around the perimeter of the building, leaving a vertical space between the top surface of the insulation and the roof membrane to permit ventilation to the roof space. 7. The insulation material shall be cut back around ventilation apertures in the ceiling by 50mm.
Ceiling Joist
Ceiling Lining
Electrical Cable
34
B U I L D I N G
FIG 18. INSTALLATION OF INSULATION ADJACENT TO ELECTRICAL WIRING.
Electrical Cable Bradford Insulation
D E S I G N
G U I D E
Ceiling Joist
Ceiling Lining
AS4200.2 Pliable Building Membranes and Underlays Part 2: Installation Requirements sets out complete details for installation of Thermofoil for use under tile roofs. 1. Use Bradford Thermofoil Medium or Heavy Duty Sarking or Bradford Thermotuff Medium, Extra Heavy Duty or Safety Sarking. Face the anti-glare side facing upwards. 2. The Thermofoil or Thermotuff should be draped across rafters or trusses and fixed under battens with sufficient sag to facilitate drainage caused by a broken or displaced roofing tile, but not more than the depth of the supporting battens and in no case to exceed 40mm and not less than 25mm. 3. Avoid tearing or puncturing the membrane during installation, eg. by contact with back edges of gutters. Care should be taken to carefully cut the Thermofoil around obstacles and openings. 4. The first course of Thermofoil/Thermotuff should override the facing by at least 25mm but should not restrict the flow of water into the gutter. 5. Successive courses of Thermofoil /Thermotuff should overlap the next lower course by a minimum of 150mm to ensure continuity of water flow and flashing. All such overlaps should be stapled at each purlin or rafter crossing.
B U I L D I N G
D E S I G N
G U I D E
6. For rafter construction jointing of lengths of Ther mofoil /Ther motuff shall be done by overlapping the ends of the Thermofoil one rafter space and fastening it to the rafters. In the case of purlin construction, the ends of the membrane shall be overlapped not less than 600mm. 7. At eaves Thermofoil/Thermotuff should be installed in such a manner which will ensure that the membrane can drain into eaves gutter any water which collects and that no ponding will occur. 8. For tile roofs with slopes between 1:3.7 and 1:4.5 the perimeter of the roof should be provided with an anti-ponding board or a device giving similar results to ensure that water collected by the sarking shall be discharged into the eaves gutter. For further details on this subject, consult AS4200 : 2. 9. At valleys, Thermofoil /Thermotuff should be installed in such a way that it can drain into eaves gutters any water that it collects and that no ponding will occur. Thermofoil should be carried beyond the inside vertical face of the valley raking batten and shall be turned down into the edge of the valley gutter drip. 10. At ridges Thermofoil/Thermotuff should continue over the ridge. Where ventilation is required to the roof space this can be achieved by the use of venting eaves and using ridge ventilators.
36
B U I L D I N G
D E S I G N
APPENDIX A.
G U I D E
Design Tables.
Table A1. Thermal Resistance of Surface Air Films. Table A2. Thermal Resistance of Pitched Roof Space. Table A3. Thermal Resistance of Airspace. Table A4. Dew Point Temperature C. Table A5. Recommended R-Values - Australian cities and regional centres. Table A6. Recommended Minimum Additional Thermal Resistance (R-Value) requirements for Asian localities by country. Table A7. CSR Gyprock Fire & Acoustic Ceiling Systems summary.
TABLE A1. THERMAL RESISTANCE OF SURFACE AIR FILMS. For orientations appropriate for buildings with high and low emittance surfaces (0.9 to 0.05).
Thermal Resistance (m2K/W) High Emittance Low Emittance Surface Surface (Non-reflective) (Reflective) 0.11 0.23 0.16 0.80 0.11 0.24 0.13 0.39 0.11 0.24 0.15 0.60 0.12 0.30 0.03 0.04 0.08
Position of Surface Horizontal 45 Slope 2214 Slope Vertical Any position Any position Any position
Direction of Heat Flow Up Down Up Down Up Down Horizontal Any direction Any direction Any direction
TABLE A2. THERMAL RESISTANCE OF PITCHED ROOF SPACE. Typical U-values for roof spaces for four cases, namely, ventilated and non-ventilated spaces for: (a) High emittance surfaces; and (b) Low emittance sarking beneath the roofing material.
Thermal Resistance (m2K/W) High Emittance Low Emittance Surfaces (non-reflective) Sarking (reflective) Nil 0.34 0.46 1.36 0.18 0.56 0.28 1.09
37
B U I L D I N G
D E S I G N
G U I D E
Nature of Bounding Surfaces High Emittance Surfaces (non-reflective) One Surface of Low Emittance (reflective) Two Surfaces of Low Emittance (reflective)
Position of Airspace Horizontal Horizontal 45 Slope 45 Slope Vertical Horizontal Horizontal 45 Slope 45 Slope Vertical Horizontal Horizontal 45 Slope 45 Slope Vertical
Direction of Heat Up Down Up Down Horizontal Up Down Up Down Horizontal Up Down Up Down Horizontal
Thermal Resistance (m2K/W) 20mm 100mm Width Width 0.15 0.15 0.17 0.15 0.15* 0.39 0.57 0.49 0.57 0.58* 0.41 0.63 0.52 0.62 0.62* 0.17 0.17 0.17 0.16 0.16 0.48 1.42 0.53 0.77 0.61 0.51 1.75 0.56 0.85 0.66
* For vertical air spaces greater than 20mm, with horizontal heat flow, the value of resistance for 100mm should be used. Source: AIRAH Handbook.
Using the appropriate formula for condensation control the calculated temperature can be compared against the Dew Point Temperatures in the table . This table lists the dew point temperatures for a range of inside air temperatures and relative humidities.
Relative Humidity, Percent (R.H.%) 20 14.4 10.5 6.7 3.0 0.9 5.1 9.4 13.7 30 9.9 5.9 2.0 2.1 6.6 11.0 15.5 20.0 40 6.6 2.5 1.7 6.2 10.8 15.3 19.9 24.6 50 4.0 0.1 4.8 9.4 14.1 18.8 23.5 28.2 60 1.8 2.7 7.4 12.1 16.9 21.7 26.5 31.3 70 0 4.8 9.7 14.5 19.3 24.1 29.0 33.9 80 1.9 6.7 11.6 16.5 21.4 26.3 31.2 36.1 90 3.5 8.4 13.4 18.3 23.3 28.3 33.2 38.2
Locality
Brewarrina Broken Hill Camden Campbelltown Canberra Casino Cessnock Coffs Harbour Condobolin Cooma 38
Ceiling Walls
3.0 3.0 2.5 2.5 3.5 2.5 2.5 2.5 3.0 3.5 2.0 2.0 1.5 1.5 2.0 1.5 1.5 1.5 2.0 2.0
Locality
Dubbo Dungog Forbes Glen Innes Goulburn Grafton Gundagai Holsworthy Inverell Jenolan Caves
Ceiling Walls
3.5 3.0 3.5 3.5 3.5 2.5 3.5 2.5 3.0 3.5 2.0 2.0 2.0 2.0 2.0 1.5 2.0 1.5 2.0 2.0
B U I L D I N G
Locality
Jervis Bay Kempsey Kyogle Lismore Lithgow Liverpool Lucas Heights Maitland Moree Mudgee Muswellbrook Nambucca Narrabri Nelson Bay Newcastle Nowra Orange Parramatta Port Macquarie Raymond Terrace Scone Sydney Taralga Taree Thredbo Ulladulla Wagga Wagga Walgett Wauchope Wentworth Falls White Cliffs Williamtown Wollongong Yass Young
D E S I G N
Ceiling Walls
3.5 3.0 3.0 3.0 3.5 3.5 3.0 2.5 3.0 3.0 3.0 3.0 2.5 3.0 3.0 3.0 2.5 3.0 2.5 3.0 3.0 2.5 2.5 3.0 3.0 3.0 3.5 3.0 3.0 3.0 3.0 3.5 3.0 3.5 3.0 3.5 3.0 3.5 3.5 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.5 3.5 3.0 3.0 3.0 2.5 3.0 3.5 3.5 3.0 3.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 1.5 1.5 2.0 2.0 1.5 1.5 2.0 1.5 2.0 1.5 2.0 1.5 1.5 2.0 1.5 1.5 1.5 2.0 2.0 2.0 2.0 2.0 1.5 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 1.5 2.0 2.0 2.0 2.0 2.0
G U I D E
Locality
Warooka Woomera Yudnapinna
Ceiling Walls
3.0 2.5 3.0 2.5 3.5 2.5 2.5 2.5 3.0 3.5 3.0 2.5 3.5 2.5 2.5 3.0 3.5 2.5 2.5 2.5 3.0 2.5 3.5 2.5 3.5 2.5 3.5 3.0 3.5 3.5 2.5 2.5 2.5 3.5 3.5 3.5 3.0 3.5 3.0 3.5 3.5 3.0 3.0 3.0 3.0 3.0 3.0 3.5 3.0 3.5 3.0 3.0 3.0 3.5 3.5 3.0 3.0 3.5 3.0 3.0 2.0 1.5 2.0 1.5 2.0 1.5 1.5 1.5 2.0 2.0 2.0 1.5 2.0 1.5 1.5 2.0 2.0 1.5 1.5 1.5 2.0 1.5 2.0 1.5 2.0 1.5 2.0 2.0 2.0 2.0 1.5 1.5 1.5 2.0 2.0 2.0 2.5 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0
Locality
Tidal River Warnambool Wodonga Yarrawonga
Ceiling Walls
2.5 3.5 3.5 2.5 2.5 3.0 3.5 2.5 3.0 2.5 3.0 3.0 2.5 2.5 3.0 3.0 2.5 3.0 2.5 2.5 3.0 3.0 3.0 2.5 3.5 2.5 2.5 2.5 3.5 2.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 1.5 2.0 2.0 1.5 1.5 1.5 2.0 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 2.0 2.0 1.5 2.0 1.5 1.5 1.5 2.0 1.5 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0
Western Australia
Albany Bedford Harbour Boyup Brook Broome Bunbury Carnarvon Collie Denmark Eclipse Island Esperance Downs Fremantle Geraldtown Kalgoorlie Laverton Manjimup Margaret River Moora Mount Barker Narembeen Ongerup Perth Port Headland Ravensthrope Southern Cross Walebing Wyndham York
Queensland
Applehthorpe Birdsville Bowen Brisbane Cairns Charleville Charters Towers Cooktown Dalby Emerald Gladstone Goondiwindi Gympie Ipswich Kingaroy Mackay Mareeba Miles Nambour Rockhampton Roma St George Stanthrope Texas Toowoomba Townsville Warwick Weipa
Tasmania
Bronte Park Cape Bruny Cape Sorell Cradle Valley Devonport Flinders Island Georgetown Hobart Kingston Launceston Marrawah Mount Barrow New Norfolk Preolenna Redpa Risdon Ross Scottsdale Smithton Stanley Swansea Tasman Island The Springs Whitemark Wynyard
South Australia
Adelaide Belair Bundaleer Cape Northumberland Cape Willoughby Clare Coober Pedy Euduna Fowlers Bay Georgetown Kapunda Kingscote Lameroo Maitland Meningie Mount Barker Mount Gambier Nildottie Northfield Port Augusta Port Lincoln Roseworthy Stirling Strathalbyn Turretfield Victor Harbour
Victoria
Aberfeldie Aspendale Ballarat Bendigo Bright Camperdown Castlemaine Dandenong Echuca Essendon Frankston Hamilton Hotham Heights Lakes Entrance Lismore Maffra Maryborough Melbourne Mr Dandenong Noojee Portsea Queenscliff Rutherglen Seymour Stawell
Northern Territory
Alice Springs Darwin Katherine
39
B U I L D I N G
Country China Malaysia Indonesia R Ceiling 3.5 3.5 3.5 R Walls 2.0 2.0 2.0
D E S I G N
Country Singapore Taiwan Thailand
G U I D E
R Ceiling 3.5 3.5 3.5 R Walls 2.0 2.0 2.0
TABLE A6. RECOMMENDED MINIMUM ADDITIONAL THERMAL RESISTANCE (R-VALUE) REQUIREMENTS FOR ASIAN LOCALITIES BY COUNTRY.
NOTE: If roof construction is metal deck with ceiling space, then insulation should also be installed on the ceiling.
TABLE A7. FIRE AND ACOUSTIC CEILING SYSTEMS UTILISING CSR BRADFORD INSULATION AND CSR GYPROCK PLASTERBOARD. Detailed information on these and alternative CSR Fire and/or Acoustic Rated Ceiling Systems and Wall Systems is published in the CSR Gyprock Fire and Acoustic Design Guide, NGYP500.
Framing Method System N Fire Resistance Level FRL Weighted Sound Rw Impact BRADFORD Insulation Material Insulation GYPROCK Plasterboard Ceiling Lining Class
CSR 800 CSR 801 CSR 802 CSR 805 CSR 806 CSR 809 CSR 807 CSR 808 CSR 811 CSR 815 CSR 816 CSR 819 CSR 817 CSR 818 CSR 821
// // // 30/30/30 + BCA FPC 60/60/60 + RISF 30 60/60/60 + RISF 60 90/90/90 + RISF 60 120/120/120 + RISF 60 // 30/30/30 + BCA FPC 60/60/60 + RISF 30 60/60/60 + RISF 60 90/90/90 + RISF 60 120/120/120 + RISF 60 //
27 38 42 36 44 48 48 47 44 46 47 50 52 55 53
67
No insulation No plasterboard R2.0 Bradford GOLD BATTS 1 x 13mm GYPROCK Plasterboard CD R2.0 Bradford GOLD BATTS 2 x 13mm GYPROCK Plasterboard CD No insulation 1 x 13mm Gyprock FYRCHEK Plasterboard R2.0 Bradford GOLD BATTS 2 x 13mm Gyprock FYRCHEK Plasterboard R2.0 Bradford GOLD BATTS 1x13mm+1x16mm Gyprock FYRCHEK Plasterboard R2.0 Bradford GOLD BATTS 2 x 16mm Gyprock FYRCHEK Plasterboard R2.0 Bradford GOLD BATTS 3 x 16mm Gyprock FYRCHEK Plasterboard R2.0 Bradford GOLD BATTS 1 x 13mm GYPROCK Plasterboard CD R2.0 Bradford GOLD BATTS 1 x 13mm Gyprock FYRCHEK Plasterboard R2.0 Bradford GOLD BATTS 1 x 16mm Gyprock FYRCHEK Plasterboard R2.0 Bradford GOLD BATTS 1x13mm+1x16mm Gyprock FYRCHEK Plasterboard R2.0 Bradford GOLD BATTS 2 x 16mm Gyprock FYRCHEK Plasterboard R2.0 Bradford GOLD BATTS 3 x 16mm Gyprock FYRCHEK Plasterboard
R2.0 Bradford GOLD BATTS 1 x 13 GYPROCK Plasterboard CD R2.0 Bradford GOLD BATTS CSR 823 // 53 67 1 x 10 SOUNDCHEK Plasterboard R2.0 Bradford GOLD BATTS CSR 824 // 57 70 2 x 10 SOUNDCHEK Plasterboard R1.5 Bradford GOLD BATTS 30/30/30 CSR 825 53 56 48 67 1 x 13mm Gyprock FYRCHEK Plasterboard + BCA FPC R1.5 Bradford GOLD BATTS 60/60/60 CSR 826 54 49 68 1 x 16mm Gyprock FYRCHEK Plasterboard + RISF 30 R1.5 Bradford GOLD BATTS 60/60/60 CSR 829 57 50 70 1x13mm+1x16mm Gyprock FYRCHEK Plasterboard + RISF 60 R1.5 Bradford GOLD BATTS 90/90/90 CSR 827 57 51 70 2 x 16mm Gyprock FYRCHEK Plasterboard + RISF 60 RISF = Resistance to Incipient Spread of Fire. BCA FPC = Building Code of Australia Fire Protective Covering.
40
B U I L D I N G
Framing Method System N Fire Resistance Level FRL
D E S I G N
Weighted Sound Rw
G U I D E
Impact BRADFORD Insulation Material Insulation GYPROCK Plasterboard Ceiling Lining Class
CSR 831 CSR 833 CSR 832 CSR 834 CSR 835 CSR 836 CSR 839 CSR 837 CSR 838
// // // // 30/30/30 + BCA FPC 60/60/60 + RISF 30 60/60/60 + RISF 60 90/90/90 + RISF 60 120/120/120 + RISF 60 // 30/30/30 + BCA FPC 60/60/60 + RISF 30 60/60/60 + RISF 60 90/90/90 + RISF 60 120/120/120 + RISF 60
48 48 53 53 48 51 55 55 58
R2.0 Bradford GOLD BATTS 1 x 13 GYPROCK Plasterboard CD R2.0 Bradford GOLD BATTS 1 x 10 SOUNDCHEK Plasterboard R2.0 Bradford GOLD BATTS 2 x 13 GYPROCK Plasterboard CD R2.0 Bradford GOLD BATTS 2 x 10 SOUNDCHEK Plasterboard R2.0 Bradford GOLD BATTS 1 x 13mm Gyprock FYRCHEK Plasterboard R2.0 Bradford GOLD BATTS 1 x 16mm Gyprock FYRCHEK Plasterboard R2.0 Bradford GOLD BATTS 1x13mm+1x16mm Gyprock FYRCHEK Plasterboard R2.0 Bradford GOLD BATTS 2 x 16mm Gyprock FYRCHEK Plasterboard R2.0 Bradford GOLD BATTS 3 x 16mm Gyprock FYRCHEK Plasterboard R2.0 Bradford GOLD BATTS 1 x 13mm GYPROCK Plasterboard CD R2.0 Bradford GOLD BATTS 1 x 13mm Gyprock FYRCHEK Plasterboard R2.0 Bradford GOLD BATTS 1 x 16mm Gyprock FYRCHEK Plasterboard R2.0 Bradford GOLD BATTS 1x13mm+1x16mm Gyprock FYRCHEK Plasterboard R2.0 Bradford GOLD BATTS 2 x 16mm Gyprock FYRCHEK Plasterboard R2.0 Bradford GOLD BATTS 3 x 16mm Gyprock FYRCHEK Plasterboard
CSR 841 CSR 845 CSR 846 CSR 849 CSR 847 CSR 848
54 54 58 62 62 62
67 67 70 70 73 75
CSR 860
//
50
R1.5 Bradford Glasswool ANTICON over purlins 1 x 13mm GYPROCK Plasterboard CD R2.0 Bradford GOLD BATTS on ceiling
CSR 865
90/90/90 + RISF 60 60/60/60 + RISF 60 90/90/90 + RISF 60 60/60/60 + RISF 60 90/90/90 + RISF 60
49
R2.0 Bradford GOLD BATTS 2 x 16mm Gyprock FYRCHEK Plasterboard R2.0 Bradford GOLD BATTS 1x13mm+1x16mm Gyprock FYRCHEK Plasterboard R2.0 Bradford GOLD BATTS 2 x 16mm Gyprock FYRCHEK Plasterboard R2.0 Bradford GOLD BATTS 1x13mm+1x16mm Gyprock FYRCHEK Plasterboard R2.0 Bradford GOLD BATTS 2 x 16mm Gyprock FYRCHEK Plasterboard
44 44 49 49
RISF = Resistance to Incipient Spread of Fire. BCA FPC = Building Code of Australia Fire Protective Covering.
NOTE: Bradford FIBERTEX Rockwool Batts. When using Bradford FIBERTEX Rockwool Batts in the systems detailed in Table A7, Rw or STC rating is generally increased by 1 to 3 units. Please refer to the Bradford Insulation Acoustic Design Guide or contact your regional Bradford Insulation office for more information.
41
B U I L D I N G
D E S I G N
APPENDIX B.
G U I D E
TABLE B1. WALL TIMBER FRAMED LIGHTWEIGHT CLADDING. R-Value R-Value R-Value (uninsulated) (R1.5 (R2.0 insulation) insulation) 1. Outside air film 0.03 0.03 0.03 2. Weatherboard 12mm 0.09 0.09 0.09 3. Airspace 0.16 0.16 0.16 4. Insulation R1.5 n/a 1.50 n/a 5. Insulation R2.0 n/a n/a 2.00 0.06 0.06 0.06 6. Gyprock plasterboard 10mm 7. Inside air film 0.12 0.12 0.12 2K/W) 0.46 1.96 2.46 Total R-Value (m
External Wall Cladding Bradford Thermofoil /Thermotuff Breather Bradford Insulation Batt/Blanket Bradford Thermofoil /Thermotuff Vapour Barrier Nogging
TABLE B2. WALL TIMBER FRAMED BRICK VENEER. R-Value R-Value (uninsulated) (R1.5 insulation) 1. Outside air film 0.03 0.03 2. Brick work 0.08 0.08 3. Airspace 0.16 0.16 4. Insulation R1.5 n/a 1.50 5. Insulation R2.0 n/a n/a 0.06 0.06 6. Gyprock plasterboard 10mm 7. Inside air film 0.12 0.12 Total R-Value (m2K/W) 0.45 1.95
R-Value (R2.0 insulation) 0.03 0.08 0.16 n/a 2.00 0.06 0.12 2.45
Brick Cladding Stud Bradford Insulation Batt/Blanket Bradford Thermofoil Vapour Barrier Nogging
NOTES TO TABLES B1 AND B2: Where a vapour barrier is considered necessary, CSR Bradford Thermofoil aluminium foil laminates are the preferred type. Where winter conditions dominate, they should be located on the inside of the studs between the plasterboard and the mineral wool insulation. When the vapour barrier is used in that position, there is no change in thermal performance from the values shown in Tables B1 and B2.
42
B U I L D I N G
D E S I G N
G U I D E
TABLE B3. WALL DOUBLE BRICK WITH CAVITY. R-Value R-Value R-Value (uninsulated) (Thermofoil (Rockwool Board) cavity wall) 1. Outside air film 0.03 0.03 0.03 2. Outside Brick work 0.08 0.08 0.08 3. Airspace 0.16 0.58 n/a 4. 25mm Thermofoil polystyrene board n/a 0.60 n/a 5. 50mm Rockwool cavity wall insulation n/a n/a 1.20 6. Inside Brick Work 0.08 0.08 0.08 7. Inside air film 0.12 0.12 0.12 2K/W) 0.47 1.49 1.51 Total R-Value (m NOTE: The use of moisture resistant polystyrene products should be considered in these applications
External Brick
Internal Brick
Sarking Only Wint. 0.03 0.02 0.34 n/a 0.06 0.11 0.56 Summ. 0.04 0.02 1.36 n/a 0.06 0.16 1.64
R2.0 Batts Only Wint. 0.03 0.02 2.00 0.06 0.11 2.22 Summ. 0.04 0.02 0.46 2.00 0.06 0.16 2.74
R2.0 Batts & Sarking Wint. 0.03 0.02 0.34 2.00 0.06 0.11 2.56 Summ. 0.04 0.02 1.36 2.00 0.06 0.16 3.64
NOTES: Normal pitched roof of burnt clay tiles with horizontal ceiling of 10mm Gyprock plasterboard, roof space ventilated. * Values are theoretical only and assume sarking is correctly installed without damage. Experimental results show that in practice the values assigned to foil should be discounted in the order of 15%. The above examples also assume a ventilated attic space even when sarking is installed. * Assumes still internal air film.
Roof Tiles
Bradford Insulation
43
B U I L D I N G
D E S I G N
G U I D E
R2.5+ Winter Summer 0.03 0.04 2.30 0.20 2.53
Batten
TABLE B5. ROOF METAL DECK WITHOUT CEILING. No Insulation R1.5+ Winter Summer 1. Outside air film 0.03 0.03 0.04 2. Metal Deck 3. Insulation 1.30 1.30 4. Inside air film (reflective) 0.20 0.80 5. Inside air film 0.16 Total R-Value (m2K/W) 0.19 1.53 2.14
Metal Deck Roofing
R2.0+ Winter Summer 0.03 0.04 1.80 0.20 2.03 1.80 0.80 2.64
Bradford Insulation
Bradford Insulation
Rafter
TABLE B6. ROOF METAL DECK WITH CEILING. No Insulation R1.5+ R2.0+ R2.5+ Winter Summer Winter Summer Winter Summer 1. Outside air film 0.03 0.03 0.04 0.03 0.04 0.03 0.04 2. Metal Deck 3. Insulation 1.30 1.30 1.80 1.80 2.30 2.30 4. Reflective air space (100mm) 0.48 1.42 0.48 1.42 0.48 1.42 5. Non-reflective air space (100mm) 0.17 0.06 0.06 0.06 0.06 0.06 0.06 0.06 6. Gyprock ceiling 7. Inside air film 0.16 0.11 0.16 0.11 0.16 0.11 0.16 2K/W) 0.42 1.98 2.98 2.48 3.48 2.98 3.98 Total R-Value (m NOTES: Roof assumed to be low pitched with ceiling of 10mm Gyprock plasterboard. Roof space classed as non-ventilated for heat transfer calculations. Calculations assume still air spaces and internal air film. If these conditions do not apply the value of thermal resistance due to the foil will be reduced.
Bradford Insulation Metal Deck Roofing
Batten
Bradford Insulation
Rafter Bradford Thermofoil Vapour Barrier Plasterboard ceiling lining Bradford Thermofoil Vapour Barrier Rafter
Batten
44
B U I L D I N G
D E S I G N
APPENDIX C.
G U I D E
NOISE REDUCTION.
Q. Will insulation fitted into timber studs eliminate noise transfer between rooms? A. Glasswool and rockwool assist in muffling noise. To eliminate airborne noise transfer between rooms requires attention also to the appropriate layers of CSR Gyprock plasterboard and close attention to eliminating flanking noise. It is the overall system, not just the insulation that should be considered.
WALL INSULATION.
Q. Can ceiling batts be used in walls? A. Glasswool ceiling batts are too thick and not rigid enough to be fitted into studs without compression (and subsequent loss of R-value). Wall batts have a water repellent added whereas ceiling batts dont. Where higher R-values are required, the use of an R2.0 Bradford Glasswool or Bradford Fibertex Rockwool Wall Batt is required along with Thermofoil fixed to the outside of the stud. Q. Is stringing of timber studs necessary when installing wall batts? A. Yes, unless Thermofoil or Thermokraft are used as a sarking membrane on the outside of the studs
CONDENSATION CONTROL.
Q. Can insulation reduce condensation and mould growth on ceilings of a bedroom? A. When correctly installed, insulation can assist in reducing condensation and mould problems by keeping internal surfaces warmer. Other factors
45
B U I L D I N G
INSULATION OF WEATHERBOARD EXTERIORS.
D E S I G N
G U I D E
ENERGY CONSERVATION
Q. How much money will insulation save on heating and cooling bills? A. Insulation to the correct level has the potential to save 20-30% on heating and cooling bills if ceilings are insulated and a further 15-20% if external walls are also insulated.
Q. Can reflective foil be used behind weatherboard siding on a house? A. Reflective foil products can cause a heat build up if used directly behind weatherboards, and also increases the potential for condensation or retention of weather driven moisture under some conditions. The use of a fire retardant building paper such as Bradford Ther mokraft or breather foil is recommended.
ANTICON
Q What is the correct position of the foil when laying Anticon? A. In temperate areas, the foil vapour barrier should be to the inside (closest to the warm interior of the building). In tropical climates, a foil vapour barrier should be installed closest to the outside (hot) environment. Q. Do foil laps need to be taped on Anticon? A. This is important in areas where high humidity conditions are likely to be encountered in the building and there is a chance of moisture vapour then travelling through the insulation to the cold metal roof , eg. swimming pools. Also recommended in colder climates and in air conditioned buildings in tropical climates. Q. A specification for a metal deck roof with ceiling under the purlins calls up R2.5 for a roof system. Is this feasible with 55mm Anticon in winter? A. The theoretical winter value achieved by this system would be R1.98 at the midpoint where full recovery of the 55mm Anticon thickness has occurred. Anticon 75mm installed correctly would give R2.48 for this system.
BREATHER FOIL
Q. Why is breather foil used? A. Breather foil can be used on the outside of brick veneer timber frames in areas experiencing very cold conditions where there may be concern about moisture condensing against plain foil within the cavity space. It is also suitable for use behind lightweight cladding systems such as fibre cement and Weathertex.
46
B U I L D I N G
D E S I G N
APPENDIX D.
G U I D E
Terminology.
ACOUSTIC.
absorption coefficient (): attenuation: decibel (dB): flanking transmission: frequency: reverberation: The ratio of the sound absorbed by a surface to the total incident sound energy. The reduction in intensity of a sound signal between two points in a transmission system. An acoustic unit of sound level based on 10 times the logarithm to the base 10 of the ratio of two comparable sound intensities. The transmission of sound between two points by any indirect path. The number of vibrations per second. The unit is the Hertz (Hz), equivalent to one complete oscillation per second. The persistence of sound within a space due to repeated reflections at the boundaries.
British thermal unit (Btu): calorie (cal): capacity, thermal or heat:: conductance, thermal: surface heat transfer coefficient (f): conduction conductivity, thermal (k):
convection: dewpoint emissivity humidity, absolute: humidity, relative: Kelvin K: permeance: permeability: radiation: resistance, thermal: resistivity, thermal: specific heat: transmittance, thermal or overall heat transfer coefficient
THERMAL. Heat required to raise the temperature of 1 lb of water 1F. Heat required to raise the temperature of 1 gram of water 1C. Heat required to raise the temperature of a given mass of a substance by one degree This equals the mass times the specific heat in the appropriate units (metric or imperial) Time rate of heat flow per unit area between two parallel surfaces of a body under steady conditions when there is unit temperature difference between the two surfaces. Time rate of heat flow per unit area under steady conditions between a surface and air when there is unit temperature difference between them. Heat transfer from one point to another within a body without appreciable displacement of particles of the body. Time rate of heat flow per unit area and unit thickness of an homogeneous material under steady conditions when unit temperature gradient is maintained in the direction perpendicular to the area. Heat transfer from a point in a fluid by movement and dispersion of portions of the fluid. Temperature at which a sample of air with given water vapour content becomes saturated when cooled at constant pressure. Capacity of a surface to emit radiant energy; defined as the ratio of the energy emitted by the surface to that emitted by an ideal black body at the same temperature. Mass of water vapour per unit volume of air. Ratio of the partial pressure of water vapour in a given sample of air to the saturation pressure of water vapour at the same temperature. The unit of thermodynamic temperature. For the purpose of heat transfer, it is an interval of temperature equal to 1C. Time rate of transfer of water vapour per unit area through a material when the vapour pressure difference along the transfer path is unity. Permeance for unit thickness of a material. Heat transfer through space from one body to another by electromagnetic wave motion. Reciprocal of thermal conductance, or ratio of material thickness to thermal conductivity Reciprocal of thermal conductivity. Ratio of the thermal capacity of a given mass of a substance to that of the same mass of water at 15C. Time rate of heat flow per unit area under steady conditions from the fluid on one side of a barrier to the fluid on the other side when there is unit temperature difference between the two fluids.
47
B U I L D I N G
D E S I G N
G U I D E
Bradford Insulation
CSR Building Solutions Website.
www.csr.com.au/bradford
Manufacturing Facilities.
CSR Bradford Insulation is a leading insulation manufacturer in Australia and Asia with manufacturing facilities located throughout the region.
AUSTRALIA.
Glasswool factory, Ingleburn NSW. Rockwool factory, Clayton VIC. Thermofoil factory, Dandenong VIC.
ASIA. Glasswool factory, Zhuhai, China. Rockwool factory, Dongguan, China. Rockwool factory, Rayong, Thailand. Rockwool factory, Kuala Lumpur, Malaysia. Flexible Duct factory, Singapore.
Sales Offices.
State Head Office NSW ACT VIC TAS QLD SA NT WA
AUSTRALIA. Phone Fax 61 2 9765 7100 61 2 9765 7029 (02) 9765 7100 (02) 9765 7052 (02) 6239 2611 (02) 6239 3305 (03) 9265 4000 (03) 9265 4011 (03) 6272 5677 (03) 6272 2387 (07) 3875 9600 (07) 3875 9699 (08) 8344 0640 (08) 8344 0644 (08) 8984 4070 (08) 8947 0034 (08) 9365 1666 (08) 9365 1656
INTERNATIONAL. Country Phone Fax New Zealand 64 9579 9059 64 9571 1017 Hong Kong 852 2754 0877 852 2758 2005 China (Glasswool) 86 756 551 1448 86 756 551 1447 China (Rockwool) 86 769 611 1401 86 769 611 2900 Thailand 66 2736 0924 66 2736 0934 Malaysia 60 3 3341 3444 60 3 3341 5779 Singapore 65 861 4722 65 862 3533
Warranty.
CSR Limited warrants its Bradford Insulation products to be free of defects in materials and manufacture. If a CSR Bradford Insulation product does not meet our standard, we will, at our option, replace or repair it, supply an equivalent product, or pay for doing one of these. This warranty excludes all other warranties and liability for damage in connection with defects in our products, other than those compulsorily imposed by legislation.
CSR Bradford Insulation is a business of CSR Limited A.B.N. 90 000 001 276. CSR Limited is the owner of the following trade marks. Acousticlad, Acousticon, Acoustilag, Anticon, Bradfix, Bradford, Comfort Plus, Ductel, Fibermesh, Fibertex, Fireseal, Flexitel, Flex-skin, Gold Batts, Multitel, Quietel, SoundScreen, Spanseal, Specitel, Supertel, Thermaclad, Thermatel, Thermodeck, Thermofoil, Thermokraft, Thermoplast, Thermotuff, Ultratel. BI103.BMS.0900
48