SPECIFICATION:

Full length of fuselage:1220mm(48.03") fuselage:1200mm(47.24") Full width of fuselage:140mm(5.51") Total height:400mm(15.75") Main rotor dia:1345mm(52.95") 600mm Blades Main rotor dia:1385mm(54.53") 620mm Blades Tail rotor dia:237mm(9.33") Gear ratio:1:8.5:4.56(STD) Gear ratio:1:8.73:4.56(OP) Full Equipped weight:3000g (6.6 lbs)

THUNDER TIGER CORP. www.thundertiger.com

C 2008

JK0157 V4

A S S E M B LY & M A I N T E N A N C E

INTRODUCTION
Congratulations on your purchase of the Thunder Tiger Raptor 50 Titan Version helicopter. This model was designed and engineered by the world-renowned Mr. Shgetada Taya. It combines elements of his previously successful designs with todays advanced technologies. Raptor 50 , already the best 50 class 3-D helicopter is now even better. The Raptor 50 Titan is the culmination of all customers feedback and tremendous research and development effort by the Thunder Tiger design team. The Raptor 50 Titan is more rugged and has improved flying performance than the previous Raptor 50 V2. The Raptor 50 Titan has the best power-to-weight ratio of any 50 class helicopters on the market. So get ready for incredibly fast accelerations and climb rate. With the new upgrades, 3-D pilots will enjoy executing crisp maneuvers like Climbing Tic-Tocs, Chaos, Death Spirals, or any radical maneuver that you can dream of. Key new features include new push-pull pitch lever, push-pull elevator lever, metal rear servo plate, hardened main shaft, stronger mainframes, bigger fuel tank, reinforced pitch control arm, and new main rotor with 6mm spindle featuring larger radial and thrust bearings. The Raptor 50 Titan includes a constant drive autorotation gear to allow aerobatics during autorotation. Beginners and advanced 3-D fliers will be impressed with the new Raptor 50 Titan.

CONTENTS
Introduction......................................... p.1 Contents..............................................p.1 Warnings............................................. p.1 Additional Items Needed..................... p.3 Tools Needed...................................... p.3 Assembling Section............................ p.4 Linkage Set-up Section....................... p.23 Blade Modification...............................p.32 Parts List Section................................ p.34

WARNING
This radio controlled helicopter is not a toy. It is a sophisticated piece of equipment and is designed for hobby use only. If not properly assembled and operated, it is capable of causing property damage and bodily harm to both the operator and spectators. Thunder Tiger and its duly authorized distributors assume no liability for damage that could occur from the assembly or operation of this product.

AMA INFORMATION
Operating a model helicopter requires a high degree of responsibility and skill. If you are a newcomer to the hobby, it is best to seek help and guidance from accomplished model helicopter pilots. This will greatly speed up the learning process and have you flying successfully in a reasonable amount of time. We also would strongly urge you to join the Academy of Model Aeronautics. The AMA is a non-profit organization that provides its members with a liability insurance plan as well as monthly magazine entitled Model Aviation. All AMA charter aircraft clubs require all pilots to hold a current AMA sporting license prior to operation of their models at club fields. For further information, contact the AMA at: Academy of Model Aeronautics 5151 East Memorial Drive Muncie, IN 47302 (317) 287-1256
1

FLIGHT SAFETY CHECKLIST

1. Make sure both the transmitter and receiver batteries are fully charged prior to operating the helicopter. 2. Make sure all flight controls operate properly prior to flying. 3. Range check the radio before the first flight. The servos must operate properly with the transmitter antenna collapsed at a range of at least 50 ft.(15 meters). 4. Check to make sure there is no radio interference on your radio freguency before operating the helicopter. 5. Use only the recommended engine fuel as specified by the engine manufacturer. 6. Make sure the transmitter and receiver are turned on before starting the engine. 7. The engine throttle must be in the idle position before starting the engine. 8. Model helicopter main and tail rotors operate at very high RPM. Make sure nothing can come in contact with the rotor blades during flight. 9. After starting the helicopter, maintain a safe distance during the flight. 10. Never operate the helicopter in rain or excessive wind conditions. 11. Always operate and fly your helicopter in a safe and responsible manner. 12. Never fly a model helicopter over other pilots, spectators, cars, or anything that could result in injury or property damage.

POST FLIGHT INSPECTION

1. Inspect the model thoroughly to insure no parts have come loose or become damaged during the flight and landing. Replace damaged parts and tighten loose screws before flying again. 2. Pump out any remaining fuel from the fuel tank. 3. Wipe off excess oil and fuel from helicopter body and other exposed parts. 4. Lubricate all moving parts to ensure smooth operation for the next time you fly. 5. Store model in a cool, dry place. Avoid storage in direct sunlight or near a source of heat. 6. Replace any loose ball links and damaged bearings. Following these few, simple safety rules will allow you to enjoy the thrill of model helicopter flying for many years to come.

CAUTION: In the event the model has crashed, inspect the flybar, rotor shaft and the blade spindle
to make sure they are not bent. If any item is damaged, it must be replaced with a new part to ensure safe operation. Do not glue any broken or damaged plastic parts. Do not repair broken rotor blades. Always inspect the following items immediately: Engine starting shaft. All gears, Ball links, Link rods, bearings. Main shaft, flybar and blade spindle. Tail boom and support. Vertical and horizontal fins. Tail rotor shaft and control system. Main and tail rotor blades.
2

OTHER ITEMS REQUIRED

RADIO SET

Receiver

Battery 1000mAh

Switch harness

Transmitter (helicopter type only 6 or more channels)

Servo x 5

Gyro

ENGINE

Fuel Pump Glow Plug HELI ENGINE(50-size) Glow Fuel(15%-30%) 1.5V Glow starter (1.2V~1.5V)

12V Electric starter Extended 6mm Hex Starting Tool 12V Battery

Foam

Remote Glow Plug Extension

Rubber Band Glow Plug Wrench

TOOLS REQUIRED FOR ASSEMBLY

Screw Driver Needle Nose Pliers 5.5mm Wrench Ball Link Pliers Nipper Scissors Metric 4-way Wrench
5.5mm 7mm 8mm

7mm Hobby Knife Instant Glue Blue Locktite Grease Epoxy Hex Wrench
5.5mm 7mm 8mm 10mm

Socket Drivers 3

ASSEMBLING SECTION

Most parts in the Raptor kit are packed according to the assembly steps. The part number and quantity contained in each step are always shown in the square box on each page. Do not open all the bags at once. Open only the bag that is needed for the current assembly step.

1 Fuel Tank Assembly

Note: After assembly, check to make sure the Fuel Tank clunk can move from top to bottom without touching the back of tank. Also, a fuel filter (available from any hobby shop, TTR1165C) should be placed between the fuel tank and the carburetor.
To Header Tank Connect the fuel tube to header tank (See Page 17 Step.17)

It might be necessary to inspect and replace the silicone tube inside the tank every month to ensure the fuel consumption is smooth.

(3 ) (2 )

(6) (5 ) (4 )

(6)
To Muffler TTR1165C FUEL FILTER Not included in the kit

(1) BK0605 Fuel Tank .....................1 (2) BK0062 Fuel Tank Grommet......1 (3) BK0463 Fuel Tank Nipple ..........1 (4) BE1867 Clunk.............................1 (5) CB0363-1 Silicone Fuel Tube.....1 (6) BB0362-2 Silicone Fuel Tube.....2

(1)

The fuel tank comes assembled allready.

2 Clutch Bell Assembly

(1) (1) HMV1680 Bearing (d8xD16xW5)......1 (2) HMV1360ZZY Bearing (d6xD13xW5)...1 (3) BK0838 Clutch Bell...........................1 (4) BK0624 Drive Gear(Pinion 10T).......1 (5) BK0887 Clutch Liner.........................1 (4)
Add Loctite and tighten

(3)

(2)

(5)

The liner comes glued in the clutch bell already.

3 Main Frame Assembly-Part1

Please insert the frame spacers, bearings, pulley and parts in the frames according the drawing below. Install four metal aluminum frame spacers beside the main shaft bearings. Remember add Loctite when securing on these four spacers. Tighten the screws snugly, but do not over torque them which could strip the plastic. Insert starter shaft thr ough the center of the clutch bell assembly, through the top starter shaft bearing and into the starter coupling. Secure with the two set screws. Make sure this is tightly secured.The main frame can be reinforced by recommended Aluminu Frame Post (PV0104). (1) HSE3-12B Self Tapping Screw (M3x12).... 22 (2) HMV696Z Bearing (d6xD15xW5)................1 (3) HMV6800 Bearing (d10xD19xW5).............. 2 (4) BK0059 Frame Spacer (S).......................... 4 (5) BK0058 Frame Spacer (L).......................... 4 (6) HME4-5B Set Screw (M4x5)....................... 2 (7) BK0081 Pin................................................. 2 (8) BK0057 Servo Frame..................................1 (9) BK0599 Main Frame Left Side.................... 1 (10) BK0600 Main Frame Right Side................1 (11) BV0035 Guide Pulley.................................2 (12) BK0036 Pulley Collar................................ 4 (13) BK0592 Starter Shaft................................ 1 (14) BK0594 Starter Coupling...........................1 (15) Fuel Tank Assembly (16) Clutch Assembly (17) HMS5 E-Clip............................................ 1 (18) BK0584 Thrust Washer............................. 1 (19) CK0136 Metal Frame Spacer(S)............... 4 (20) HSA3-10 Socket Screw(M3x10)............... 8

(19) (20) (6) (14) (1) (12) (7) (2) (11) (10) (5)

(4) (3)

(16)

(8)

(17)

(18) (13) (15)

(9)

4 Main Drive Gear Assembly

It is necessary to add grease inside the one way clutch before your first flight. The clutch might lock up once grease is gone. The one way grease( PV0517) or Ball differential grease is recommended for this lubrication. (1) HMC3-8B Socket Screw (M3x8).................4 (2) HMQ14 Snap Ring..................................... 2 (3) BV0033 One Way Clutch Housing............. 1 (4) BK0148 Main Spur Gear 85T......................1 (5) BK0610 Autorotation Tail Drive Pulley........1 (6) BK0034 One Way Clutch Shaft.................. 1
Add a drop of Blue Locktite on the thread of each of these four screws.

(2)

(3)

(4)

(1) (6)

(2)

(5)

5 Washout Assembly
Make sure linkage balls are attached to the inside hole of each flybar control lever. (1) HMJ2-10N Self Tapping Screw(M2x10).. 2 (2) HMC3-10B Socket Screw (M3x10)......... 2 (3) HMV740ZZY Bearing (d4xD7xW2.5).......4 (4) BK0077 Collar ........................................ 2 (5) BK0171 Pin............................................. 2 (6) BK0075 Linkage Ball.............................. 2 (7) BK0015 Flybar Control Lever.................. 2 (8) BK0016 Washout Linkage ..................... 2 (9) BK0014 Washout Base............................1 (10) HMS15 E Ring ...................................... 2
(10) (5) (1) (6) (3) (7) (4) Outer hole is recommended for 3D flying. (2)

(3) (8) (10)

(3) (9)

(5)

(1) (8) (2) (4) (7) (3) (6)

6 Main Frame Assembly-Part2

Please complete subassemblies 6-1 through 6-4, them add them to the main frame. Insert the completed elevator control arm subassembly 6-1 in between upper bearing frame first. Then fit the plastic pitch control frame subassembly. Next insert elevator arm control shaft and elevator parallel lever subassembly. Then secure the plastic pitch control arm using self tapping screw (M3x12) and self tapping screw(M3x22). Adjust the two self tapping screw so the pitch control arm can rock freely but without excessively play. Add a drop of CA to the two screws at the pivoting point of the collective pitch control arm.Attach the linkage rod to the parallel elevator linkage balls. Finally add two plastic aileron levers and the elevator pushrod.

(1)HSE3-18B Self Tapping Screw (M3x18).........4 (2)HSE3-12B Self Tapping Screw (M3x12).........1 (3)HMJ3-22B Self Tapping Screw (M3x22).........1 (4)HMV1280ZZY Bearing (d8xD12xW3.5)..........2 (5)HMV840ZZY Bearing (d4xD8xW3).................2 (6)BK0076 Collar (d3xD4x10)............................. 3 (7)BK0078 Collar (d3xD4x4)............................... 2 (8)BK0088 Washer (d3xD5x0.5)......................... 1 (9)BK0020 Elevator Arm Control Shaft............... 1 (10)BK0075 Linkage Ball.....................................1

(11)HMJ2-10N Self-Tapping Screw (M2x10)...... 1 (12)BK0086 Ball Link...........................................2 (13)BK0840 SUS Linkage Rod............................1 (14)BK0017 Collective Pitch Control Arm............1 (15) 6-1 Elevator Control Arm Subassembly.......1 (16) 6-2 Elevator Push Pull Lever Subassembly....1 (17) 6-3 Aileron Lever Subassembly ( R )........... 1 (18) 6-3 Aileron Lever Subassembly ( L )............1 (19) 6-4 Elevator Parallel Lever Subassembly... 1

(15) (4)

(9)

(18) (1) (1) (6)

(2) (7) (4) (19) (1) (17) (7) (1) (6) (5) (12) (6) (3) (16) (13) (8) (14) (11) (10) (5)

(12)

(13)

66mm

Warning, do not over-torque the self-tapping screws.

6-1 Elevator Control Arm Subassembly

(2)

(1)BK0018 Elevator Control Arm................... 1 (2)BK0023 Elevator Control Arm Link........... 2 (3)BK0084 Pin............................................... 2

INSTALLATION OF THE RODS

Big Hole

(1)

Big Hole

(3)

6-2 Elevator Push Pull Lever Subassembly

(1)BK0836 Elevator Push Pull Lever............. 1 (2)HMV740ZZY Bearing (d4xD7x2.5)........... 2 (3)BK0075 Linkage Ball................................. 3 (4)HMJ2-8N Self-Tapping Screw (M2x8).......3
Add CA glue Outer hole is recommended (4)

(3)

(1)

(2)

6-3 Aileron Lever Subassembly

(1)BK0022 Aileron Control Lever...................1 (2)HMV740ZZY Bearing (d4xD7x2.5)............2 (3)BK0075 Linkage Ball................................. 2 (4)HMJ2-10N Self-Tapping Screw (M2x10)...2

Add CA glue

(1)BK0022 Aileron Control Lever...................1 (2)HMV740ZZY Bearing (d4xD7x2.5)............2 (3)BK0075 Linkage Ball................................. 2 (4)HMJ2-10N Self-Tapping Screw (M2x10)...2
(3)

(L)
(2)

(1)

(3) (4)

(R)

(1) (2)

(4)

Add CA glue

6-4 Elevator Parallel Lever Subassembly

(1)BK0019 Elevator Arm Parallel Lever.........1 (2)BK0075 Linkage Ball................................. 1 (3)HMJ2-10N Self-Tapping Screw (M2x10)...1
(3) Add CA glue

(1)

(2)

7 Main Frame Assembly-Part3

Insert main shaft through the shaft bearings making sure that the end with the holes closest to the end is pointed down. Next, slide main gear assembly into position on the shaft and line up the holes in the main shaft with the holes in one way clutch shaft of the main gear assembly. Insert the socket head screw and secure with the lock nut. Secure the main gear assembly just tight, do not overtorque the socket screw as it might hurt the plastic autorotation gear. Next, slide on the mainshaft lock ring on top of the main shaft bearing and secure with the two set screws. Then slide on the swashplate assembly and attach the elevator and aileron control linkages to the outside swashplate linkage balls. Next, slide on washout assembly and attach washout linkage to the inner linkage balls of the swashplate. (1) BK0616 Socket Screw(M3x20)..............1 (2) HMM3Z Lock Nut (M3)..........................1 (3) HME4-5B Set Screw (M4x5).................2 (4) BK0086 Ball Link ..................................4 (5) BK0839 SUS Linkage Rod ...................2 (6) BK0030 Main Shaft Lock Ring...............1 (7) BK0702 Harden Main Shaft...................1 (8) Wash Out Assembly (9) BV0092 Metal Swash Plate Assembly...1 (10) Main Gear Assembly
(3) (7) (8) (9) (6) (4) (5)

(10) (4)
55mm

(5)

(2) (1)

8 Engine Assembly
Note: A piston lock (TTR 1166P) purchased from your dealer will make this a much easier task. You must replace the standard throttle arm with the extended throttle arm and attach the linkage ball.

(1) (2) (5) Tighten the engine nut securely by grabbing the plastic fan with a towel. (3)

(1) HMC3-10B Socket Screw(M3x10)..... 2 (2) BV0589 Clutch Shoe..........................1 (3) BV0143 Cooling Fan.......................... 1 (4) No.9605 TT PRO-50H(R) Engine.......1 (5) BK0170 Shim.....................................1 (6) BK0075 Link Ball................................1 (7) HMF2-8N Screw(M2x8)..................... 1 (8) HML2 Hex Nut (M2)........................... 1

Add Blue Loctite

Linkage Ball to throttle Arm (7) (6) (4) (8)

10

9 Main Frame Assembly-Part4

Add blue Loctite to all metal to metal screw surfaces. After installing the engine, connect the silicone fuel tube to the carburator and muffler. (1) (2) (3) (4) (5) (6) (7) (8) (9) HMC3-14B Socket Screw(M3x14).....10 HMC3-35B Socket Screw(M3x35)...... 2 BK0087 Flat Washer............................6 BK0144 Engine Mount.........................1 BV0172 Muffler....................................1 Engine Assembly BA1579 Muffler Gasket........................1 BK0179 Spacer....................................2 HMT3B Spring Washer........................2
(1)

(3) (1)

Add Blue Loctite

(6) (9) (2)

Engine Mount Notes:

The engine mount furnished will accommodate the Thunder Tiger 50H, and the other heli engines. If you are installing a Thunder Tiger engine, you will find the mount is wider than the engine crankcase. Two spacers are furnished to accurately locate the engine while bolting it in place. Remove these spacers after installation.

(4)

Add Blue Locktite

Spacer

Step1 Install the engine and spacers into the engine mount.

Step2 Install the 4 mount screws and make sure the screws are tighten firmly.

Step3 Remove the spacers.

(8)

(1)

(7)

(5)

10 Landing Skid Assembly

(1) HSE3-18B Self Tapping Screw(M3x18).4 (2) HME4-5B Set Screw(M4x5)..................4 (3) BK0066 Skid Brace...............................2 (4) BK0064T Skid Pipe...............................2 (5) BK0065 Skid Pipe End Cap..................4

(3) (1) (2)

(2)

(4)

The optional Thunder Tiger Remote Glow Plug Adaptor(#3803) is recommended as shown, making starting easier without the removal of your canopy. 11

(5)

11 Main Rotor Head Assembly

Secure the linkage ball on the Main Rotor Pitch Housing first then insert the Flap Damper in the Main Rotor Hub. Add Silicon Oil or Vaseline to insert the Feathering Shaft through the Flap Dampers. There is also an optional red 80 degree durometer hard damper PV0382 for 3D flying. Apply Loctite on the M4x8 socket screw then secure the Main Rotor Pitch Housing on the Feathering Shaft with bearings and washers tightly. For extreme 3D flying, we would recommemd our optional Metal Main Rotor Hub (PV0338) or Metal Button Main Rotor Hub (PV0484). (1)BK0012 Pin............................................... 2 (2)BK0435 Washer (d4xD11xW1.7).............. 2 (3)HMV1360ZZY Bearing (d6xD13xW5)....... 4 (4)BK0584 Thrust Washer............................. 2 (5)HMX0612 Thrust Bearing..........................2 (6)BK0596 Main Rotor Pitch Housing............2 (7)BK0583 Feathering Shaft.......................... 1 (8)BK0581 Flap Collar................................... 2 (9)BK0586 Flap Damper (70')........................2 (10)BK0007 Flybar Control Rod.................... 2 (11)BK0587 Main Rotor Hub Pin................... 1 (12)BK0595 Main Rotor Hub......................... 1 (13)HMC4-8B Socket Screw (M4x8)............. 2 (14)BK0075 Linkage Ball............................... 2 (15)HMJ2-10N Self Tapping Screw (M2x10)..2

(12) (10)

(3) (8) (6) (7)

(9)

(2)

(3)

(4)

(5)

(14) (15) (13) (1)

(11)

Add Blue Locktite

(5) HMX0612
Large Internal Diameteralways go toward the Main Rotor Hub Small Internal Diameteralways go toward the Blade

Diagram for Thrust Bearing Assembly

12

12 Flybar Assembly
Begin by attaching six Linkage Balls to the Flybar Control Arm and Mixing Lever with Self Tapping Screw. Slide Flybar Arm Bushing and Flybar Control Arm onto the Flybar Rod. From the other end of the Flybar Rod, slide on the Flybar Seesaw Hub. Make sure the Flybar has equal protruding from each side of the Seesaw Hub, then install and tighten the HME4-5B set screws. Add the Paddles. Make sure the two Paddles and the two Flybar Control Arms are all parallel. Lock the Paddles with HME3-10B set screws. Attaching four Linkage Balls to the Mixing Levers first. Then assemble and install the Mixing Levers ,Bearings and washers using Collar with Socket Screw. Be careful dont let the Loctite seep into the bearings. Attach the Bearings into the Main Rotor Hub. Insert and tighten the Set Screws. Attach the Flybar Control Rod to the Flybar Control Arm and use the Double Link to connect the mixing Lever (short side) to the Main Rotor Pitch Housing. Note:The equipped with Paddle is good for stable and beginner flying. For those aggressive 3D pilots, we would recommend our optional light 3D Paddle (PV0481) or ultra light Paddle (PV0482) which weights only 25g and 20g. (1)BK0002 Flybar Control Arm....................... 2 (2)BK0004 Flybar Seesaw Hub...................... 1 (3)BK0005 Flybar Arm Bushing......................2 (4)BK0006 Mixing Lever................................. 2 (5)BK0067 Flybar Paddle............................... 2 (6)BK0075 Linkage Ball..................................6 (7)BK0076 Collar (d3xD4x10)........................ 2 (8)BK0078 Collar (d3xD4x4).......................... 2 (9)BK0088 Washer (d3xD5x0.5).................... 2 (10)BK0631 SUS Flybar............................... 1 (11)BV0085 Double Link................................ 2 (12)HMC3-14B Socket Screw (M3x14).......... 2 (13)HMC3-8B Socket Screw (M3x8).............. 2 (14)HME3-10B Set Screw (M3x10)................ 2 (15)HME4-5B Set Screw (M4x5).................... 2 (16)HMJ2-10N Self Tapping Screw (M2x10)..6 (17)HMV740ZZY Bearing (d4xD7x2.5)...........4 (18)HMV840ZZY Bearing (d4xD8x3)..............2 (19)Main Rotor Head Assembly......................1

(5)

(15) (1) (9) (17) (7) (3) (4) (14) (6) (2) (16) (10)

(18) (8)

(12)

(11) (13)

(19)

13

13 Main Frame Assembly-Part5

Slide the main rotor assembly over the main shaft and align the two pins to slide in the washout assembly. Make sure the holes in the main shaft line up with the holes in the main rotor head. Insert the socket screw and secure with locknut. Attach the ball linkage rods to the long end of the mixing lever and to the remaining inside linkage balls of the swashplate. (1) BK0616 Socket Screw(M3x20)..... 1

(2) HMM3Z Lock Nut(M3)........................ 1 (3) HME3-18.5B Set Screw(M3x18.5)......2 (4) BK0842 SUS Linkage Rod................ 2 (5) BK0086 Ball Link............................... 4 (6) BK0626 Canopy Retaining Post........ 2 (7) Main Rotor Head Assembly
(5)

(4)

100mm

(7) (2) (5) (4)

(1)

(6) (3)

(3) (6)

14

14 Tail Unit Assembly

Secure the tail rotor hub(#11) on tail rotor shaft first, note the Set Screw(#3) should be right setting on the dot of the shaft. Do not forget to apply Loctite on the Set Screws. Do not over tighten the locknut(#4) with the two bearings. Next work on the housing assembly, use care to install the Tail Pitch Control Link, do not over tighten the selftapping Screw(#2). Make sure it is just tight and the link rotates freely. Assemble the Tail Pitch Slider and Fork. Be careful when securing the Fork on the slider bushing, do not damage the bushing or it will not move smoothly on the tail rotor shaft. (1)HMC2510B Socket Screw(M2.5x10)......4 (2)HSE2-10B Selftapping Screw(M2x10)....2 (3)HME3-18.5B Set Screw(M3x18.5)..........2 (4)HMM3Z Lock Nut(M3).............................2 (5)HMV1050ZZO Angular Bearing(d5xD10x4)...4 (6)HMV1060ZZY Bearing(d6xD10xW3)......2 (7)BK0082 Collar(d2xD3xW4.3)..................2 (8)BK0546 Pin(2mm)...................................2 (9)BK0302-1 Tail Pitch Housing(A)..............2 (10)BK0303-1 Tail Pitch Housing(B)............2 (11)BK0307 Tail Rotor Hub..........................1 (12)BK0026 Tail Pitch Control Link..............2 (13)BK0025 Tail Pitch Control Fork.............1 (14)BK0027 Tail Pitch Control Slider...........1 (15)BK0028 Tail Pitch Control Slide Bushing.....1 (16)BK0053 Tail Rotor Shaft........................1 (17)HMM25 Lock Nut(M2.5)........................4 (18)BK0075 Link Ball...................................1 (19)HMF2-8N Screw(M2x8).........................1 (20)HMS15 E Ring.......................................4
Red Side In

Warning:
Please note the assembling direction of the angular bearing. If they are not assembled properly as illustrated, they will easily fail and result in unexpected danger.

Black Side Out

(4) (3) (5) (9) (17) (11)

(10) (1) (12) (7) (2) (20)

(8)

(16)

(15) (18) (19) (14)

(13) (6)

15 Tail Unit Assembly

Secure the Pulley by pressing the pin into the tail rotor shaft. Apply Loctite on set screw then secure the pin with the set screw in place firmly. Secure the Tail Pitch Control Lever just tight and make sure it rotates freely. (1) HMV1150X Bearing (d5xD11xW5)........ 1 (2) HMY2-12 Pin(2x12)............................... 1 (3) HSE3-18B Self Tapping Screw(M3x18)....... 1 (4) HMF2-8N Screw(M2x8)......................... 1 (5) BK0076 Collar(3x4x10)..........................1 (6) BK0075 Link Ball................................... 1 (7) HMV740ZZY Bearing (d4xD7xW2.5).....2 (8) BK0024 Tail Pitch Control Lever............ 1 (9) BK0088 Flat Washer..............................1 (10) HME3-4B Set Screw(M3x4)................ 1 (11) BK0050 Tail Pulley............................... 1 (12) BK0051 Tail Pulley Flange...................1 (13) BK0047 Tail Unit Housing (R).............. 1 (14) Tail Unit Assembly

(2)

(13) (9) (1) (12) (10) (11) (7) (6) (5) (4) (3) (8) (7) (14)

Add Loctite

15

16 Tail Boom Assembly

Assembly Tip: Slide the 3 rod guides onto the boom and space them out evenly as shown. Then slide the tail linkage rod into the rod guides. Next, insert the tail rotor drive belt into the boom so that it comes out of both ends. Place drive belt over tail drive pulley and complete balance of tail boom assembly. Remember to connect the tail linkage rod to the tail control lever. Apply thick CA or Epoxy when installing Tail support Rod End. (1) HMC3-20B Socket Screw(M3x20)............. 4 (2) HMC3-25B Socket Screw(M3x25)............. 2 (3) HSE3-12B Self Tapping Screw(M3x12)..... 4 (4) HMM3Z Lock Nut(M3)................................ 6 (5) HMV1150X Bearing (d5xD11xW5)............. 1 (6) BK0071 Vertical Fin....................................1 (7) BK0069 Stabilizer Fin.................................1 (8) BK0046 Tail Unit Housing...........................1 (9) BK0524T Tail Support Rod......................... 2 (10) BK0070 Stabilizer Fin Bracket..................1
(17) (1) (2) (3) (19) (18) (5) (8) (4)

(11) BK0859 Tail Boom.................................... 1 (12) BK0091 Rod Guide.................................. 3 (13) BK0858 Tail Rotor Drive Belt... ................1 (14) BK0860 Tail Linkage Rod......................... 1 (15) BK0447 Tail Support Rod End................. 4 (16) HMJ2-8N Seif Tapping Screw(M2x8)....... 4 (17) BK0086 Ball Link......................................2 (18) BV0052 Tail Idle Pulley............................. 1 (19) Tail Unit

(4) (11) (12) (14) (10) (6) (7)

(17)

(3)

(13)

(9)

Add CA glue

(16) (15)

16

17 Main Frame Assembly-Part6

Insert the M3x20 and two M3x25 socket screws with meatal Rear Servo Plate into the tail base of the Main Frame and secure with lock nuts. Do not tighten at this point. Hold the tail boom in one hand and hook your index finger on your free hand through the exposed loop of the tail rotor drive belt. Hold it so the belt is vertical and parallel to the tail drive pulley. Boom Drive belt Important: Next, rotate the belt 90-degree counter clockwise. 90-degree (1)HMC3-14B Socket Screw (M3x14)..............3 (2)HMC3-20B Socket Screw (M3x20)..............2 (3)HMC3-25B Socket Screw (M3x25)..............2 (4)HSE3-12B Self-Tapping Screw (M3x12)..... 2 (5)HMM3Z Lock Nut (M3)................................ 6 (6)BK0068 Tail Rotor Blade............................. 2 (7)BV0502 Header Tank.................................. 1 (8)BK0506 Tank Mount....................................1 (9)BK0087 Washer.......................................... 1 (10)BK0837 Metal Rear Servo Plate................1 (11)Tail Assembly............................................ 1 Tail Rotor Rotate Direction
(6)

(5)

(11) (2) (5) (3)

(1) (5) (4) (10) (1) (9) (8) (7)

Pull the belt through the tail base, keeping the belt correctly aligned. Push the tail boom into the tail base all the way to the end. Place the drive belt over the tail drive spur gear. Then, gently pull back on the tail boom until the tension on the belt allows no more than 5mm(3/16") of free play in the belt. Tighten the locknuts and proceed with the rest of the assembly. Install the header tank and secure the mount with socket screw, washer. Connect the fuel tube properly.

17

18 Servo Installation-Part1
Assembly Tip: Remove all the servo wheels prior to attaching the steel linkage balls. Make sure all linkages are the correct length. (1)HSE2612N Self Tapping Screw(M2.6x12)......4 (2)HSE2620N Self Tapping Screw(M2.6x20)......4 (3)BK0075 Linkage Ball.......................................5 (4)BK0086 Ball Link.............................................9 (5)BK0104 Servo Mounting Plate........................ 6 (6)BK0105 Tail Control Rod Joint........................1 (7)BK0474 Rubber CAP...................................... 2 (8)BK0832 Body Support.....................................1 (9)HNLR6 R Pin...................................................2 (10)BK0833 Servo Block..................................... 2 (11)BK0840 SUS Linkage Rod (M2.3x46).......... 2 (12)BK0843 SUS Push Rod A.............................1 (13)BK0845 SUS Linkage Rod (M2.3x64)...........2 (14)HMC2516B Socket Screw (M2.5x16)........... 4 (15)HME4-5B Set Screw (M4x5)......................... 2 (16)HMF2-8N Screw (M2x8)................................5 (17)HML2 Nut (M2) ............................................ 5 (18)HMM25 Lock Nut (M2.5)............................... 4
(11) (4)

Before installing Aileron Servo, tape the wire as shown.

70~73mm
Futaba

Loctite (16) (3)

Mount the Steel Linkage Balls at 10. 5mm(approx 7/16") from the center of the servo horn.
(18)

(11) (4) (17)

(1) (5)

Aileron Servo

(14) Rudder Servo (5) (13)

(10) Elevator Servo (5)

(9) (2) (8) (7)

(4) (13)

If you choose the rear servo plate to assembly, don't need to use #6, #12, #15.

18

19 Servo Installation-Part2
Assembly Tip: Remove all the servo wheels prior to attaching the steel linkage balls. Make sure all linkages are the correct length. See Engine-Throttle Control Linkage in page 22. (1)HSE2612N Self Tapping Screw(M2.6x12).....8 (2)HSE2620N Self Tapping Screw(M2.6x20).....4 (3)BK0104 Servo Mounting Plate.......................4 (4)BK0833 Servo Block...................................... 2 (5)BK0834 Pitch Lever Fixed Plate.....................1 (6)HMC3-18 Socket Screw (M3x18)...................1 (7)BK0113 Linkage Rod (M2.3x18).................... 2 (8)BK0085 Ball Link............................................4 (9)BK0086 Ball Link............................................4 (10)BK0839 SUS Linkage Rod (M2.3x30)..........1 (11)BK0841 SUS Linkage Rod (M2.3x60)..........1 (12)BK0075 Linkage Ball....................................4 (13)HMF2-8N Screw (M2x8)...............................4 (14)HML2 Nut (M2)............................................ 4

Mount the Steel Link Ball at 10.5mm(approx 7/16") from the center of the servo horn for the throttle arm.

Futaba

(9) (10) (9) (10) 45mm (6) (8) (7) (5) (1) (4) (2) (8) (7) 30mm (3) (1)

Pitch Linkage Rod Subassembly.

(11) (9) (5)

(4) (3) (1)

(9) 75mm

(2)

(1)BK0835 Pitch Push-Pull lever................1 (2)HMV740ZZY Bearing (d4xD7xW2.5)....2 (3)BK0075 Linkage Ball.............................3 (4)HMJ2-8N Self Tapping Screw(M2x8)....3 (5)BK0846 Collar (d3xD4x8.5)...................1

(11)

Pitch push-pull lever subassembly. 19

Throttle linkage Rod subassembly.

20 Receiver/Gyro Installation
Thunder Tiger recognizes that there are many brands of radios and gyros to choose from. You are encouraged to seek the advice of experienced helicopter pilots when making this decision. (1) BE1052 Antenna Tube................... 1 (2) BK0106 Double Side Tape............ 2 On/Off Switch Face Plate
On/Off Switch Gyro Amplifier Thunder Tiger TG-8000 piezo gyro and TG-7000 lock gyro is commended (2) (2) Receiver (2) Battery Pack (2)

(1)

21 Body/Canopy Assembly
Cut off the bubble from the body leaving the lip all the way around. Neatness counts, so take your time. Next trim the flange from the canopy leaving a clean edge. You can lightly sand the edges to get it smooth and even. On the lip of the opening in the body, mark six points for drilling holes to secure canopy: 1-in front, 1-in rear and 2 on each side. Using double stick tape secure canopy to body. Take a very sharp awl and make pilot holes through the canopy and body lip. Make sure all holes line up. Remove double stick tape and put in the self tapping screws. Install the body clip, decals, and rubber grommets.
(1) (4) (7) Grommet

(1) (2) (3) (4) (5) (6) (7)

HMJ2-6B Self Tapping Screw(M2x6)......7 HSE3-12B Self Tapping Screw(M3x12)........ 2 BK0611 Body.......................................... 1 BK0102 Rubber Grommet ..................... 2 BK0098 Body Clip-A............................... 1 BK0099 Body Clip-B............................... 1 BK0612 Canopy......................................1
Body

Trim the hole and install the rubber grommets as shown.

(3) (6) (5) (2)

If the Body will fall out during backward 3D flying, we suggest to install the self tapping scew (#1) on Body Clip-A (#5).

20

22 Main Rotor Assembly

The 600mm wood blades come with the kit, however, we suggest to use wood blade for Hovering only. Make sure you do the blade modification as page 32 instructed before you fly. For F3C or 3D flying, we strongly recommend using Carbon or Fiberglass rotor blades for safety and higher performance. Important-While Thunder Tiger takes great care to manufacture the most balanced blades available, no two rotor blades are exactly the same. It is highly recommended that you purchase a blade balancer from your hobby dealer. Follow the manufacturer's instructions for balancing the blades and install on helicopter. (1) BV0455 Main Rotor Blade(600mm).......2 (2) HMD2612B Self Tapping Screw (M2.6x12)...4 (3) BK0073 Upper Blade Grip... .................. 2 (4) BK0074 Lower Blade Grip..................... 2 (5) HMM4Z Lock Nut(M4)............................ 2 (6) HMC4-27B Socket Screw (M4x27).........2
(4) (1) (2) (3)

Make sure you do the blabe modification as page 32 instruction before you fiy.

(6)

(5)

21

Engine Throttle Control Linkage

Mount the steel linkage ball to the outer hole on the plastic throttle arm. At full throttle stick, the carburetor hole should open completely. At low throttle and with the throttle trim all the way down, the carburetor hole should close completely. Adjust the ATV function in your transmitter to achieve the above requirement. Listen to the servo, it should not make any binding noise. Try keep the throttle ATV between 90% and 110%. If your radio does not have ATV, then adjust the location of the steel link ball on the throttle servo horn to get the correct throttle travel.

THROTTLE CLOSE

THROTTLE FULLY OPEN

22

LINKAGE SET-UP SECTION

23

Setting up Main Rotor Blades Pitch Angle

On the left side frame, there are three pitch scales molded onto the plastic frame. The three different scales are designed for beginner, intermediate or expert F3C and 3D pilots. Use the "pointer" on the collective tray and the plastic molded scales to set up the initial collective control. The actual blade angle in degrees can be checked using a pitch gauge (sold seperately). For Beginners For Intermediates For F3C or 3D

Top End Pitch 11 Hover 5.5 Beginners -2 Intermediates -5 Pointer Bottem End Pitch -10

The total pitch angle range should be at -10~ +11.

24

Setting up Main Rotor Blades Pitch Angle (Hint for beginners) Pitch Push Pull Lever Adjustment
5.5 Mount the Steel Linkage Ball at FUTABA 20mm from the center of the Pitch Push Pull Lever.

Throttle Stick in the center position

The hoveing pitch angle should be at 5.5. To get the -2 to 11 collective range, mount the steel linkage ball at 13~15mm away from the center of the collective servo horn.

(Hint for beginners)

5.5 Mount the Steel Linkage Ball at FUTABA 13~15mm from the center of the servo horn.

Throttle Stick in the center position

5.5 hovering pitch angle is used for beginners, intermediates and experts. The throttle/collective must be in the center position when adjusting the collective pushrod length to make the "point" line up with the 5.5 hover point on the molded scale(see above diagrams).
25

*High End Blade Pitch Setting

11
11 6 -2 -5 -10

Linkage Position for beginner

Throttle at High Position

*Move the throttle/collective stick to the full throttle position(see upper right diagram). The molded "pointer" should now line up with the upper limit mark, which should provide about 11 of blade pitch.

*Low End Blade Pitch Setting

-2

Throttle at Low Position

*Move the throttle/collective stick to the low stick position. Use the ATV function of your transmitter to make the "pointer" line up with the -2 mark for beginners(with the -5 mark for intermediates, and 10 mark for experts).
26

Collective Travel for F3C and 3D Flying

*To achieve +11 to -10 of collective travel range, the steel linkage ball must be moved to the inner location as shown in the figure. *You can also flip the pitch servo to get the best configuration. *Use ATV function of the transmittler to get the necesary servo travel.

*High End Blade Pitch Setting

11 11

Linkage Position for F3C or 3D

Throttle at High Position

The molded "pointer" should line up with the upper limit mark, which should provide about 11 of blade pitch.

*Low End Blade Pitch Setting

-5

Position for F3C or 3D

-5 -10

Throttle at Low Position

For intermediates set the low end to -5. For advanced F3C and 3D flying, set the low end to -10.

27

CONFIGURING THE RAPTOR FOR 3D

5-Point Throttle Curves Normal 0 30 50 75 100 Idle-up1 100 85 60 85 100 Idle-up2 100 60 55 80 100 5-Point Pitch Curves 18 38 55 75 94 0 22 46 70 90 0 22 46 70 90 15 38 55 75 100

Normal Idle-up1 Idle-up2 Hold

100mm

lengths measured from ball link center to ball link center

Blade Pitch Angles (degrees) Normal -4 5.5 9.5 Idle-up1 -9 0 9 Idle-up2 -9 0 9 Hold -6 5.5 10.5
10-12mm

55mm

The above pushrod lengths will permit 3D with the Raptor. Use these lengths as a starting point. Beginners can also use those pushrod lengths, but just connect the collective control to the outside point on the pitch control arm. Pushrod lengths are measured from ball link center to ball link center. Suggested throttle and collective pitch set up: Idle-up1 is used for continuous 3-D flips and aerobatics. Idle-up2 is used for switchless inverted hover. Use a pitch gauge to check blade angles. It is easier to start setting up idle-up2 blade pitch angles first. Beginners should inhibit idle-up1, idle-up2. Beginners should only use the Normal mode values. The model should hover at around 1550 rpm in Normal mode, and flies at 1800 in idle-up1. Rotorspeed can be checked using TTR2000 MTF-301 helicopter tachometer.With 1700 or higher headspeed, the use of carbon blades is recommended.
28

Radio and Control Linkage Setup For Raptor 50

The performance of any RC helicopter and how well it fly depends strongly on well the model has been set up. We will go through the step-by-step on how to set up the transmitter and mechanics linkages to make your Raptor 50 fly at its best. Before you start, please make up the length of all the pushrods according to the recommended length given in our 3D setup drawing in the instruction manual. The pushrod lengths we have provided are valid for beginners to expert 3-D flying. Then, we recommend using the reset function on your transmitter to reset all settings to factory default values. Check the end point adjustment, or ATV value, on your transmitter to make sure the values are at 100%. Next we recommend program the numerical values we have provided in the table for the five points in the throttle curves and for the collective pitch curves. Now you can proceed to do the mechanical adjustments. We recommend leave the transmitter on during the following adjustments.

1.Throttle Adjustment.
The throttle arm on the carburetor should always be parallel to the throttle servo arm. When the throttle barrel is half open, the throttle arm should be straight down. Leave it at this position. Turn on the transmitter and leave the throttle in the Normal Throttle Mode. Set the throttle trim to the bottom and set the throttle stick to the middle. Adjust the throttle pushrod to the correct length. Check the throttle servo travel direction to confirm moving the throttle stick to the high position will move the throttle arm to the full open position. Use a medium length servo arm. Pick a hole on the servo arm so when the throttle stick is moved to the highest or the lowest position, it will fully open or fully close the throttle arm without binding. Now is the time to use the End Point Adjustment or ATV feature on the transmitter to fine tune the throttle servo travel to achieve this. Avoid using too large or too small ATV values. The ATV values should stay between 90 to 100%.

2.Collective Pitch Setup

Collective control makes a helicopter ascend or descend by changing the main rotor blade angle. Beginners and advance fliers must attach the collective control pushrod to different locations on the collective control arm. The difference is that advance fliers desire more collective travel range, usually +10 to -10 degrees of blade change range. Beginners only need -2 to +10 degrees of blade change range. We assume you have programmed in our recommended values from the Table for the throttle and pitch curves. Collective Setup for Beginners: Only the Normal Throttle Model will be used. We recommend using a collective pitch range of -2 to +10 degrees. Move the throttle/collective control stick to the center. Attach the servo arm so the servo arm is in a horizontal position. The servo output shaft has spline. Try mounting the servo arm with different orientation until one of the arms becomes as close to horizontal. Attach the steel ball to the collective servo arm at about 15 mm from the center of the servo arm. Move the throttle stick to the middle position. Tilt the collective control arm/tray assembly so it is approximately in the middle of its allowable mechanics tilting range. Use the molded pitch scale on the left side of the plastic frame. The pointer on the collective arm should point to the mark for the hover position. See our drawings of the molded scale in the other section of this manual. Attach the pushrod. The pushrod length should be 51 mm as recommended in the drawing. Use a pitch gauge to check the blade angle, they should be about 5.5 degrees. This is what you need for hovering. This gives a hovering rotor rpm around 1500.

29

Radio and Control Linkage Setup For Raptor 50

Move the throttle stick to the high position to check if it causes binding. Move the throttle stick to the low position to check if it causes binding. The blade should be at 10 degrees at full collective control stick setting, and -2 degrees at idle stick position. Use the ATV or End Point Adjustment to eliminate binding, or to make the pitch come out at +10 and -2 at the extremes. Collective Setup for 3-D: We recommend using a collective pitch range of approximately +10 to +10 degrees in the Stunt mode, or idle-up mode. Use approximately -6 to +11 degrees in the Throttle Hold Mode. Please see the table of pitch angle values we have provided for 3-D flying. To set up the collective for 3-D or F3C flying, we recommend starting with Idle-up Mode, or Stunt Mode. Increase the ATV or End Point Adjustment of the collective channel to 130%. Attach the steel ball to the collective servo arm at about 15 mm from the center of the servo arm. The pushrod should be around 54 mm long. Move the throttle stick to the center position and mount the servo arm so the arm is in a horizontal position. Move the throttle stick to the high position to check if it causes binding. Move the throttle stick to the low position to check if it causes binding. The blade should be at 10 degrees at full collective control stick setting, and -10 degrees at idle stick position. Use the ATV or End Point Adjustment to eliminate binding, or to make the pitch come out at +10 and -10 at the extremes. After you have done the above and obtained the +10, 0 and -10 degree collective travel range in idleup, you will automatically get the proper collective settings for the Normal Throttle Mode and Throttle Hold Mode. This is because you have programmed in the numerical values we have provided in the table. If the throttle was set up according to described earlier, and the numerical values for the five points from the table have been programmed into the transmitter, you will get the proper U-shaped throttle curve for 3-D flying. We have left the values for idle-up 1 and idle-up 2 the same. Individual fliers can refine the two Idle-up setting to suit the need for different 3-D and F3C maneuvers. With Idle-up on, the main rotorspeed should be around 1700 to 1800 for good 3-D flying. We recommend using only carbon graphite main rotor blades for aggressive 3-D flying. Please try the Thunder tiger 600 mm carbon graphite rotor blades, they are designed for extreme 3-D flying with the Raptor 50. Wood main rotor blades are fine for learning how to fly or for practicing simple maneuvers.

3.Cyclic Control Setup

Cyclic controls consist of fore/aft cyclic and left/right cyclic. Fore/aft cyclic is often called elevator control. Left/right cyclic is often called aileron control. Elevator and aileron controls are terms used by airplane pilot. Set the cyclic control stick of your transmitter in the middle and set the trims to the center. Put the swashplate in a level position. Fore/Aft Cyclic Setup: Attach the elevator servo arm to elevator control servo. The servo arm should point straight up. We recommend attaching the steel ball to the elevator servo arm at about 10 mm from the center of the servo. Adjust the pushrod length from the elevator servo to make the swashplate level. Left/Right Cyclic Setup: Attach the aileron servo arm to aileron control servo. Mount the servo arm so the servo arm is close to perpendicular to the servo case. We recommend attaching the steel ball to the elevator servo arm at about 10 to 12 mm from the center of the servo. Adjust the pushrod length from the aileron servo to make the swashplate level. The two pushrods from the aileron servo to the aileron bellcrank should be very similar in length.

30

Radio and Control Linkage Setup For Raptor 50

4.Tail Rotor Control and Gyro Setup
The radio setup for using a heading hold gyro and a non-heading hold gyro will be different. But the mechanical setup will be the same. Heading Hold Gyro Setup: Set the tail rotor mixing or revolution mixing values to zero for every throttle mode in the transmitter. Leave the tail rotor control stick in the center and move the tail rotor trim on the transmitter to the center. Attach the servo arm so the arm is straight up. Mount the steel ball 10 to 12 mm from the center of the servo arm. Attach the tail rotor pushrod rod. The pushrod will require a small 15 degree bent to give a smooth run. See the 3-D setup drawing. Adjust the pushrod rod ball links so the tail rotor blade angle is approximately 15 degree. Check the tail rotor control direction so a right tail rotor command should increase the tail rotor blade pitch angle. A left command reduces the angle. Leave the tail rotor control channel ATV at 100%. Use the hand and rotate the gyro to the left should cause the servo to provide a right tail rotor command (increases the tail rotor blade pitch angle). Rotate the gyro to the right should cause the servo to provide a left tail rotor command (reduces the tail rotor blade pitch angle). If the gyro is providing the wrong feedback, then the gyro needs to be mounted upside down or some gyro has a reverse switch on the gyro box. Never use any tail rotor revolution mixing when using a heading hold gyro, that causes the gyro to drift. Never use any tail rotor trim when using a heading hold gyro, that causes the gyro to drift. Non-Heading Hold Gyro Setup: Leave the throttle stick and tail rotor control stick in the center and move the tail rotor trim on the transmitter to the center. Attach the servo arm so the arm is straight up. Mount the steel ball 10 to 12 mm from the center of the servo arm. Attach the tail rotor pushrod rod. The pushrod will require a small 15 degree bent to give a smooth run. See the 3-D setup drawing. Adjust the pushrod rod ball links so the tail rotor blade angle is approximately 15 degree. Check the tail rotor control direction so a right tail rotor command should increase the tail rotor blade pitch angle. A left command reduces the angle. Leave the tail rotor control channel ATV at 100%. Use the hand and rotate the gyro to the left should cause the servo to provide a right tail rotor command (increases the tail rotor blade pitch angle). Rotate the gyro to the right should cause the servo to provide a left tail rotor command (reduces the tail rotor blade pitch angle). If the gyro is providing the wrong feedback, then the gyro needs to be mounted upside down or some gyro has a reverse switch on the gyro box. Go to the tail rotor revolution mix function in the transmitter. Put in a numerical value of +25 for the high end revolution mixing and -30 for the low end revolution mixing. Move the throttle stick to the high position and you should see the tail rotor servo moves and "increases" the tail rotor blade angle from 15 degrees to about 25 degrees. Move the throttle stick to the low position and you should see the tail rotor servo moves and "decreases" the tail rotor blade angle from 15 degrees to 0 degrees. This is to compensate for the change in torque on the helicopter fuselage when collective pitch is changed. A heading hold gyro does not need tail rotor revolution mixing because it automatically senses heading change and feed in command to lock on the helicopter "heading." A non-heading hold gyro can only stabilizes the "rate" that the helicopters nose is rotating. For 3-D flying with a non-heading hold gyro, it will be necessary to put in a V-shaped tail rotor mixing curve. Try +15 for the high end revolution mixing and +15 for the low end revolution mixing.

31

Blade Modification

Idea and original art submitted by Randy Wishon, Progressive Technologies, inc.

1. Mark around blade grips with a felt-tip marker. 2. Remove blade grips and cut covering lightly .125 inside of mark, being careful not to cut into the blade. 3. Repeat for opposite side. 4. Trim bosses if necessary to allow tight fit to the blades. 5. Lightly sand inside of grips for better adhesion. Apply Epoxy to blades in area shown top and bottom. 6. Attach blade grips and tighten screws. 7. Wipe off the excess Epoxy.

Dear Raptor Customers:

The stock wood blades should be operated with a main rotorspeed of no more than 1700 RPM. For 3D aerobatics or rotor speed more than 1700RPM, it is recommended to use carbon main rotor blades. The above drawing illustrate how to remove the plastic blade grips and then carefully slice away some of the covering material, and add the "thin" type CA glue to further strengthen the wood. After installing the plastic blade grips, apply epoxy around the plastic grip and the wood to seal it off. This adds more strength and prevent oil from seeping through. For beginners, the best rotorspeed is around 1550 RPM. For advanced fliers, a good hovering RPM is around 1550, and a constant 1800RPM in idle-up for 3D aerobatics.

32

After Flight Checklist

(1) Check every screw and bolt to make sure none has loosened due to vibration. (2) Check every rotating and movable part to ensure they still move smoothly and normally. (3) Clean off the exhaust residue from the muffler, engine, and helicopter. (4) Check all movable parts, such as gears, ball links, belt, etc. for unusual wear.

Trouble Shooting
[1]The engine will not start.
* The engine starting shaft will not turn: The engine may be flooded with too much fuel. Please remove the glow plug first, then turn the engine with the electric starter until the excess fuel spits out of the glow plug hole. * The engine turns when the electric starter is applied, but the engine will not start: (1) Is the glow plug working? Remove the glow plug and does the platinum coil glow red when a 1.5 volt battery is applied to the plug? If not, then the glow plug battery may be weak and old. (2) Is the carburetor needle properly set? Please refer to the engine instruction manual for the proper needle setting. (3) Does the throttle control arm move properly and in the correct direction according your transmitter command? * Engine will start, but quits immediately. (1) Use the transmitter to increase the carburetor opening slightly. The throttle stick should never exceed the 1/3 positiom when starting the engine. (2) Try a new or different type of glow plug. There are different types of glow plugs on the market for different types of fuel and operating conditions. Seek the advice of experienced fliers and also experiment with different types of glow plugs until you find the one that suits your operating condition the best. *Engine runs, but the helicopter will not lift off. (1) Check the main rotor blade pitch angle, they should be set at 5.5 to 6 degrees when the transmitter throttle/collective stick is at the center position. (2) Does the engine throttle arm move properly? The carburetor opening should be fully open when the transmitter throttle/collective stick is moved up. The carburetor opening should be nearly closed when the transmitter throttle/collective stick is moved down. And the opening should be completely closed when the transmitter throttle/collective stick is moved down and the throttle trim is also moved down. (3) Check your engine manual for proper starting point settings. Then try again to start your engine. If smoke is excessive when adding throttle your high speed needle may be too rich. Try a few clicks turning clockwise and try again. Once proper needle settings are achieved, model should lift off effortlessly.

[2] Helicopter problems.

* The helicopter shakes. (1) Is the blade spindle bent? (2) Is the flybar bent? (3) Is the main rotor shaft bent? (4) Are the two control paddles mounted at the same distance from the rotor shaft, and the paddles are parallel to each other, and in the proper direction? (5) Is the tail rotor shaft bent? The tail rotor blades mounted properly or damaged? (6) Are the main rotor blades damaged or mounted in the proper orientation? The blades may require additional balancing. The blade balance can be checked by removing both blades and then use one of the 4mm blade bolt and nut to hold the two blades together like a teeter totter. Then, hold the blade bolt with your thumb and index finger. The two blades should teeter and remain in a level position. If not, then add some tape to the lighter blade near the blade tip until the two blades teeter in a level position. Hobby shops also sell blade balancers that are designed solely for balancing model helicopter blades. 33

PARTS LIST SECTION

34

PV0451

Harden Main Shaft

AK0148

85T Main Spur Gear

PV0520

686XL Tail Drive Belt

AV0052

Tail Idel Pulley Assy.

AV0143

Cooling Fan Assy.

PV0002

Flybar Control Arm

PV0004

Mixing Lever

PV0005 Flybar Control Rod

PV0012

Pitch Control Arm

PV0013

Elevator Arm

PV0014

Elevator Lever

PV0015

Aileron Lever

PV0016 Tail Pitch Control Lever

PV0018

Main Shaft Lock Ring

PV0019

One Way Clutch

PV0020

One Way Clutch Shaft

PV0021 Guide Pulley Assy

PV0027 Tail Case

PV0029 Tail Pulley Set

PV0030 Tail Rotor Shaft

35

PV0033 Servo Frame

PV0035 Landing Skid Set(AL) PV0035-T Landing Skid Set(Titan)

PV0036 Flybar Paddle

PV0037 Tail Rotor Blade

PV0038

Tail Fin

PV0040

Double Link

PV0041

Ball Link

PV0048

Pitch Frame/Rotor Hub Seesaw Brg.

PV0049 Seesaw Brg.

PV0051

Lever Brg.

PV0052

Tail Slider Brg.

PV0053

Rotor Bolt

PV0054

Servo Mounting Plate

PV0056

Frame Spacer(L)

PV0057

Frame Spacer(S)

PV0058

Linkage Ball

HNJ-1x3 HNI15 HNI2 HNI25 HNI3

BK0109x2

BK0106x2

PV0059

Tail Shaft Brg.

PV0060

Installation Set

PV0062 Rubber Grommets (White) PV0062-Y Rubber Grommets (Yellow)

PV0092 Metal Swashplate

36

PV0093

Main Shaft Brg.

PV0107 Engine Mount (.50)

PV0109 High Performance Muffler (.46~.50)

PV0148 Tail Rotor Grip

PV0118 600mm Wood Main Rotor Blades

PV0151 Tail Rotor Hub

PV0639 Tail Rotor Angular Brg.

PV0203

Starter Shaft Brg.

PV0267 Loctite #242

PV0268 Loctite #262

PV0270 Grease (For Bearing)

PV0279 Tail Rod Guide

PV0311 Header Tank

PV0329 PV0329-T

Tail Support(AL) Tail Support(Titan)

PV0353

Main Rotor Grip

PV0354

Main Rotor Hub

PV0355

Spindle

PV0359 Clutch

PV0360 Starter Shaft

37

PV0361 Starter Coupling

PV0363 Fuel Tank

PV0364 Body(White) PV0364-Y Body(Yellow)

PV0365

Thrust Brg.

PV0532

Clutch Liner

PV0370 Body Only(White) PV0370-Y Body Only(Yellow)

PV0372

Thrust Collar

PV0373

Clutch Bell Brg.

PV0374

Feathering Brg.

PV0375

Body Retaining Set

PV0379 Auto Rotation Pully

PV0519 Rear Servo Rod (R50T)

PV0380 Pinion Gear 10T

PV0381 70 Durometer Flap Damper(Blue)

PV0521

Tail Boom (R50T)

PV0440

Metal Frame Spacer(s)

PV0450

SUS Flybar Rod

PV0454

Skid Pipe End Cap

PV0517 Oneway Bearing Grease

38

PV0480 Main Frame Set

PV0486

Flybar Seesaw

PV0503

Washout Set

PV0504 Tail Pitch Slider

PV0505 SUS Linkage Rod

PV0536 Clutch Bell

PV0507 SUS Tail Control Rod

PV0508 Decal

PV0509 Pitch Push Pull Lever Set

PV0510 Elevator Push Pull Lever Set

PV0515 Body Support

HMF2-6N M2X6 HMF2-8N M2X8

HMC3-10B M3X10 HMC3-12B M3X12 HMC3-14B M3X14 HMC3-20B M3X20 HMC3-25B M3X0.5L25

HMJ2-10N M2X10 HMJ2-14N M2X14 HMJ2-6B M2X6 HMJ3-22B M3X22 PV0511 Rear Servo Tray HSE2-10B M2X10 HSE2612N M2.6X12 HSE3-12B M3X12 HSE3-18B M3X18

HMC3-32B M3X0.5XL32 HMC3-8B M3X8 BK0616 M3x20

HME3-10B M3X10 HME3-18B M3X18 HME3-5B M4X5

HSE3-5B M3X5

PV0088

Screw Bag (6pcs each)

PV0089

Screw Bag (6pcs each)

39

Parts No. AK0148 AV0143 PV0002

Description 85T Main Spur Gear Cooling Fan Assy. Flybar Arm

Item No. BK0148 BV0143 BK0002 BK0005 BK0075 HME4-5B HMJ2-10N BK0006 BK0075 BK0076 BK0088 HMC3-14B HMJ2-10N BK0007 BK0017 BK0075 BK0078 HMJ2-10N HMJ3-22B HSE3-12B BK0018 BK0019 BK0020 BK0023 BK0075 BK0084 HMJ2-10N HSE3-18B BK0021 BK0075 BK0076 BK0088 HMJ2-14N BK0022 BK0075 BK0076 HMJ2-10N HSE3-18B BK0024 BK0075 BK0076 BK0088 HMJ2-8N HSE3-18B BK0030 HME4-5B BV0033 HMC3-12B BK0034 BK0616 HMM3Z HMQ14 BV0035

Description 8ST Main Spur Gear Cooling Fan Assy. Flybar Control Arm Flybar Arm Bushing Linkage Ball Set Screw, M4x5 Selftapping Screw, M2x10 Mixing Lever Linkage Ball Collar (d3xD4xL10) Flat Washer Socket Screw, M3x14 Selftapping Screw, M2x10 Flybar Control Rod Pitch Control Arm Link Ball Collar (d3xD4xL4) Selftapping Screw, M2x10 Selftapping Screw, M3x22 Selftapping Screw, M3x12 Elevator Control Arm Elevator Arm Parallel Lever Elevator Arm Shaft Elevator Arm Linkage Linkage Ball Pin (D2xL23) Selftapping Screw, M2x10 Selftapping Screw, M3x18 Elevator Control Lever Linkage Ball Collar (d3xD4xL10) Flat Washer Selftapping Screw, M2x14 Aileron Control Lever Linkage Ball Collar (d3xD4xL10) Selftapping Screw, M2x10 Selftapping Screw, M3x18 Tail Pitch Control Lever Linkage Ball Collar (d3xD4xL10) Flat Washer Selftapping Screw, M2x8 Selftapping Screw, M3x18 Main Shaft Lock Ring Set Screw, M4x5 One Way Clutch Housing Set Socket Screw, M3x12 One Way Clutch Shaft Socket Screw, M3x20 Lock Nut, M3 Retaining Ring, 14 Guide Pulley 40

quantity 1 1 2 2 2 2 2 2 4 2 2 2 4 2 1 1 2 1 1 1 1 1 1 2 1 2 1 2 1 2 1 1 1 2 4 2 4 2 1 1 1 1 1 1 1 2 1 4 1 1 1 2 1

PV0004

Mixing Lever

PV0005 PV0012

Flybar Control Rod Pitch Control Arm

PV0013

Elevator Arm

PV0014

Elevator Lever

PV0015

Aileron Lever

PV0016

Tail Pitch Control Lever

PV0018 PV0019 PV0020

Main Shaft Lock Ring One Way Clutch One Way Clutch Shaft

PV0021

Gudie Pulley Assy

Reference Assemble Step 7 10 13 13 13 13 13 13 13 13 13 13 13 12 8 8 8 8 8 8 9 9 8 9 9 9 9 8 8 8 8 8 8 9 9 9 9 8 15 15 15 15 15 15 10 10 7 7 14 14 14 14 6

Parts No.

Description

Item No. BK0036 BK0081 BK0046 BK0047 HMC3-20B HMC3-25B HMM3Z BK0050 BK0051 HMY2-12 HME3-4B BK0053 BK0414 HME3-4B BK0057 HSE3-12B BK0064 BK0065 BK0066 HSE3-18B HME4-5B BK0064T BK0065 BK0066 HSE3-18B HME4-5B BK0067 HME3-10B BK0068 BK0069 BK0070 BK0071 HSE3-12B BV0085 BK0086

Description Pulley Collar Pin, D13xL18 Tail Unit Housing (L) Tail Unit Housing (R) Socket Screw, M3x20 Socket Screw, M3x25 Lock Nut, M3 Tail Pulley Set Tail Pulley Flange Pin, 2x12 Set Screw, M3x4 Tail Rotor Shaft Pin, D2xL12 Set Screw, M3x4 Servo Frame Selftapping Screw, M3x12 Skid Skid Cap Skid Brace Selftapping Screw, M3x18 Set Screw, M4x5 Skid Pipe Skid Cap Skid Brace Selftapping Screw,M3x18 Set Screw,M4x5 Flybar Paddle Set Screw,M3x10 Tail Rotor Blade Stabilizer Fin Stabilizer Fin Bracket Vertical Fin Selftapping Screw,M3x12 Double Link Ball Link

quantity 2 1 1 1 4 2 6 1 1 1 1 1 1 1 1 6 2 4 2 4 4 2 4 2 4 4 2 2 2 1 1 1 2 2 12 2 2 4 2 2 2 10 5 10 12 2 1 2 2 1 1 1

PV0027

Tail Case

PV0029

Tail Pulley Set

PV0030

Tail Rotor Shaft

PV0033 PV0035

Servo Frame Landing Skid Set

PV0035-T

Landing Skid Set

PV0036 PV0037 PV0038

Flybar Paddle Tail Rotor Blade Tail Fin

PV0040 PV0041 PV0048 PV0049 PV0051 PV0052 PV0053 PV0054 PV0056 PV0057 PV0058 PV0059 PV0060

Double Link Ball Link Pitch Frame/ Rotor Hub Seesaw Brg. Seesaw Brg. Leaver Brg. Tail Slider Brg. Rotor Bolt. Servo Mounting Plate Frame Spacer (L) Frame Spacer (S) Link Ball Tail Shaft Brg. Installation Set

Reference Assemble Step 6 6 16 15 16 16 16 15 15 15 15 15 15 15 6 6 11 11 11 11 11 11 11 11 11 11 13 13 17 16 16 16 16 13,19 8,10,14,16,18,19 8 13 7,9,13,15 15 21 21 18, 19 6 6 15,16 20 20 20 3 3 3

HMV840ZZY Bearing, d4xD8xW3 HMV830ZZ HMV740ZZY HMV1060 HMC4-27B HMM4Z BK0104 BK0058 BK0059 BK0075 HMV1150X BE1052 BK0106 BK0109 HNI15 HNI2 HNI25 Bearing, d3xD8xW4 Bearing, d4xD7xW2.5 Bearing, d6xD10xW3 Cap Screw, M4x27 Lock Nut, M4 Servo Mounting Plate Frame Spacer (L) Frame Spacer (S) Linkage Ball Bearing, d5xD11xW5 Antenna Tube Double Side Tape Rubber Band 5x3 20xT1 Hex Wrench 1.5m/m Hex Wrench 2m/m Hex Wrench 2.5m/m 41

Parts No.

Description

Item No. HNI3 HNJ-1 BK0102 BK0102Y BV0092 HMV1680 HMV6800 BK0087 BK0144 BK0179 HMC3-14 BA1579 MV0172 HMC3-35B HMT3B BV0176 BK0302-1 BK0303-1 HMC2510B HMM25B HMC3-14B HHM3Z BK0307 HME3-18.5B HMM3B HMV1050ZZO HMV696Z

Description Hex Wrench 3m/m Tie Band 2.5x100 Body Mount Rubber Body Mount Rubber Metal swash plate Bearing, d8xD16xW5 Bearing, d10xD19xW5 Washer Engine Mount Engine Mount Spacer Socket Screw Muffler Gasket Muffler Socket Screw Spring Wsher Wood Main Rotor Blade Tail Pitch Housing (A) Tail Pitch Housing (B) Socket Screw, M2.5x10 Lock Nut, M2.5 Socket Screw, M3x14 Lock Nut, M3 Tail Rotor Hub Set Screw, M3x18 Lock Nut, M3 Angular Bearing, d5xD10xW4 Bearing, d6xD15x5

quantity 1 3 5 5 1 1 2 4 1 2 8 1 1 2 2 1 2 2 4 4 2 2 1 2 2 4 2 1 1 1 3 1 1 1 1 1 4 2 4 4 2 4 2 2 2 1 1 1 1 2 1 2 2

PV0062 Body Mount Rubber Grommet PV0062-Y Body Mount Rubber Groment PV0092 Metal Swash plate PV0093 Main Shaft Bearing PV0107 Engine Mount (.50)

PV0109

High Performance Muffler(.46~.50)

PV0118 PV0148

Wood Main Rotor Blades Tail Rotor Grip

PV0151

Tail Rotor Hub

PV0639 PV0203 PV0267 PV0268 PV0270 PV0279 PV0311

Tail Rotor Angular Brg. Starter Shaft Brg. Loctite #242 Loctite #262 Plastic Gear Grease Tail Rod Guide Header Tank

Reference Assemble Step 1 1 20 20 10 5 6 11 11 11 11 11 11 11 11 21 15 15 15 15 15 15 15 15 15 15 6

PV0329

Tail Support(AL)

PV0329-T Tail Support(Titaniun)

PV0353

Main Rotor Grip

PV0354

Main Rotor Hub

PV0355

Spindle

BK0091 BK0087 BK0102 BK0506 BK0502 HMC3-14B BK0447 BK0524 HMJ2-8N BK0447 BK0524T HMJ2-8N BK0075 BK0596 HMJ2-10N BK0587 BK0616 BK0595 HMM3E BK0581 BK0583 BK0435 HMC4-8B

Rod Guide Washer Rubber Grommer Header Tank Support Header Tank Socket Screw Tail Support Rod End Tail Support Rod Selftapping Screw, M2x8 Tail Support Rod End Tail Support Rod Selftapping Screw,M2x10 Linkage Ball Main Pitch Housing Selftapping Screw, M2x10 Main Rotor Pin Socket Screa, M3x20 Main Rotor Hub Lock Nut, M3 Flap Collar Feathering Shaft Washer, d4xD11x1.7 Socket Screw, M4x8 42

16 17 17 17 17 17 16 16 16 16 16 16 12 12 12 12 12 12 12 12 12 12 12

Parts No. PV0359

Description Clutch

Item No. BK0170 BV0589 HMC3-10B BK0592 HME4-5B HMS5 BK0594 HME4-5B BV0605 BK0098 BK0099 BK0102 BK0611 BK0612 HMJ2-6B HSE3-12B BK0098Y BK0099Y BK0102Y BK0611Y BK0612 HSE3-12B HMJ2-6B HMX0612 BK0887 BK0098 BK0099 BK0611 BK0102 HSE3-12B BK0098Y BK0099Y BK0102Y BK0611Y HSE3-12B BK0584 HMV1260ZZY HMV1360ZZY BK0626 HME3-18.5B BK0610 HMC3-8B BK0624 BK0586 BK0136 HSA3-10B BK0631 BK0702 BK0058 BK0059 BK0599 BK0600 HMC3-20B

Description Shim Clutch Bell Set Socket Screw, M3x10 Starter Shaft Set Screw, M4x5 E-Clip Starter Coupling Set Screw, M4x5 Fuel Tank Set Body Clip A Body Clip B Robber Groment Body Canopy Selftapping Screw,M2x6 Selftapping Screw, M3x12 Body Clip A (Yellow) Body Clip B (Yellow) Rubber Groment Body (Yellow) Canopy Selftapping Screw,M3x12 Selftapping Screw,M2x6 Thrust Bearing Clutch Liner Body Clip A Body Clip B Body Rubber Groment Self Tapping Screw, M3x12 Body Clip A (Yellow) Body Clip B (Yellow) Rubber Groment Body (Yellow) Selftapping Screw,M3x12 Thrust Collar Bearing, d6xD12xw4 Bearing, d6xD13xw5 Body Mount Nut M3x18.5 Set Screw Auto Rotation Pully Socket Screw Drive Gear 70 Flap Damper Frame Spacer(S) Socket Screw, M3x10 SUS Flybar Harden Main Shaft Frame Spacer(L) Frame Spacer(S) Main Frame Left Side Main Frame Right Side Socket Screw,M3x20 43

quantity 1 1 2 1 2 1 1 2 1 1 1 2 1 1 6 2 1 1 2 1 1 2 6 2 2 1 1 1 2 2 1 1 2 1 2 2 2 2 2 2 1 4 1 2 4 8 1 1 4 8 1 1 4

PV0360

Starter Shaft

PV0361 PV0363 PV0364

Starter Coupling Fuel Tank Body

PV0364-Y Body (Yellow)

PV0365 PV0532 PV0370

Thrust Brg. Clutch Liner Body Only

PV0370-Y Body Only (Yellow)

PV0372 PV0373 PV0374 PV0375 PV0379 PV0380 PV0381 PV0440 PV0450 PV0451 PV0480

Thrust Collar Clutch Bell Brg Feathering Brg. Body Retaining Set Auto Rotation Pully Pinion Gear (10T) 70 Durometer Flap Damper Metal Frame Spacer(S) SUS Flybar Rod Harden Main Shaft Main Frame Set

Reference Assemble Step 10 10 10 6 6 6 6 6 6 20 20 20 20 20 20 20 20 20 20 20 20 20 20 12 5 20 20 20 20 20 20 20 20 20 20 12 5 12 14 14 7 7 5 12 6 6 13 10 6 6 6 6 16

Parts No.

Description

Item No. HSE3-12B HMM3Z BK0004 HMV830ZZ BK0014 BK0015 BK0016 BK0075 BK0077 BK0171 HMC3-10B HMJ2-10N HMS15 BK0025 BK0026 BK0027 BK0028 BK0075 BK0082 BK0546 HMF2-8N HSE2-10B HMS15 HMV1060ZZY BK0839 BK0840 BK0841 BK0842 BK0845 BV0838 BK0086 BK0105 BK0843 BK0861 HME4-5B JV0162 BK0075 BK0085 BK0086 BK0104 BK0113 BK0833 BK0834 BK0835 BK0839 BK0846 HMC3-18B HMF2-8N HMJ2-8N HML2 HMV740ZZY HSE2612N HSE2620N

Description Self-Tapping Screw,M3x12 Lock Nut,M3 Seesaw BRG,d3xD8xw4 Washout Base Flybar Control Lever Washout Linkage Link Ball Collar (d3xD4xL6) Pin Socket Screw,M3x10 Selftapping Screw,M2x10 E Ring Tail Pitch Control Fork Tail Pitch Control Linkage Tail Pitch Control Slider Tail Pitch Control Slide Bushing Linkage Ball Collar (d2xD3xL4) Pin (2mm) Screw ,M2x8 Selftapping Screw, M2x10 E Ring Bearing(d6xD10xW3) Linkage Rod (L=30) Linkage Rod (L=46) Linkage Rod (L=60) Linkage Rod (L=76) Linkage Rod (L=64) Clutch Bell Ball Link Tail Control Rod Joint SUS Tail Push Pull Rod A SUS Tail Push Pull Rod B Set Screw, M4x5 Decal Linkage Ball Ball Link Ball Link Servo Mounting Plate Linkage Rod (L=18) Servo Block Pitch Lever Fixed Plate Pitch Push Pull Lever SUS Linkage Rod Collar (d3xD4x8.5) Socket Screw, M3x18 Screw, M2x8 Selftapping Screw, M2x8 Hex Nut, M2 Bearing, d4xD7xW2.5 Selftapping Screw, M2.6x12 Selftapping Screw, M2.6x20 44

quantity 24 4 1 2 1 1 2 2 2 2 2 2 2 1 2 1 1 1 2 2 1 2 4 2 3 3 2 2 2 1 2 1 1 1 2 1 5 4 2 4 2 2 1 1 1 1 1 2 3 2 2 4 4

PV0486 PV0503

Flybar Seesaw Washout Set

PV0504

Tail Pitch Slider

PV0505

SUS Link Rod

PV0536 PV0507

Clutch Bell SUS Tail Control Rod

PV0508 PV0509

Decal , R50 Titanium Pitch Push Pull Lever Set

Reference Assemble Step 6 16 13 13 7 7 7 7 7 7 7 7 7 15 15 15 15 15 15 15 15 15 15 15 10,19 8,18 19 14 18 5 18 18 18 18 18 21 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19

Parts No. PV0510

Description Elevator Push Pull Lever Set

Item No. BK0075 BK0076 BK0078 BK0086 BK0088 BK0104 BK0833 BK0836 BK0845 HMF2-8N HMJ2-8N HMJ3-22B HML2 HMV740ZZY HSE2620N BK0104 BK0837 HMC2516B HMC3-25B HMM25 HMM3Z BK0474 BK0832 HNLR6 BV0857 BK0086 BK0091 BK0860 BK0858 BK0859

Description Linkage Ball Collar (d3xD4xL10) Collar (d3xD4xL4) Ball Link Flat Washer Servo Mounting Plate Servo Block Elevator Push Pull Lever SUS Linkage Rod (L=64) Screw, M2x8 Selftapping Screw, M2x8 Selftapping Screw, M3x22 Hex Nut, M2 Bearing, d4xD7xW2.5 Selftapping Screw, M2.6x20 Servo Mounting Plate Metal Rear Servo Plate Socket Screw, M25x16 Socket Screw, M3x25 Lock Nut, M2.5 Lock Nut, M3 Rubber Cap Body Support R Pin Oneway Bearing Grease Ball Link Rod Guide Rear Oush Rod, 600mm Belt ,686XL Tail Boom

quantity 5 1 1 4 1 2 2 1 2 2 3 1 2 2 4 2 1 4 2 2 1 2 1 2 1 2 3 1 1 1

PV0511

Metal Rear Servo Tray

PV0515

Body Support

PV0517 PV0519

Oneway Bearing Grease Rear Servo Rod

PV0520 PV0521

Tail Drive Belt ,686XL Aluminum Tail Boom

Reference Assemble Step 18 8 8 8,18 8 18 18 8 18 18 8 8 18 8 18 18 17 18 17 18 17 18 18 18 7 16 16 16 16 16

45

HELICOPTER ACCESSORIES

NO. 3800 BLADE SUPPORT

NO. 3801 6MM STARTER EXTENSION

NO. 3802 PRECISION PITCH GAUGE

NO. 3803 REMOTE GLOW ADAPTER

8030 ZERO GOVERNOR

NO. 8070 HEADING LOCK GYRO, TG7000

NO. 8071 TG7000, DS0606

NO. 8126 DIGITAL SERVO, DS1213

NO. 8130 DIGITAL RUDDER SERVO, DS0606

OPTIONAL PARTS

PV0068 ALUM COLL SERVO TRAY PV0114 METAL WASHOUT BASE

PV0103 CARBON TAIL BOOM BRACE

PV0104 ALUMINUM FRAME POST

PV0106 COOLING FAN (.50)

PV0321 REAR MOUNTED TAIL SERVO TRAY

PV0326 CARBON BASE PLATE

PV0338 METAL MAIN ROTOR HUB

PV0339 METAL MAIN ROTOR GRIP

PV0349 PUSH/PULL ELEVATOR LEVER SET

PV0384 WIRE CLAMP

PV0387 HELITHROTTLE LEVER(S)

46

OPTIONAL PARTS

PV0439 M.TAIL Pitch Fork(A1) PV0439-T M.TAIL Pitch Fork(B1)

PV0394 SIM-CARBON CANOPY R30 V2

PV0399 MAIN ROTOR GRIP POST

PV0440 METAL FRAME SPACER

PV0441 METAL ELEVATOR LEVER SET

PV0442 METAL MIXING LEVER SET

PV0443 STABILIZER CONTROL SET

PV0444 FLYBAR CONTROL ARM SET

PV0445 METAL WASHOUT ASSEMBLY

PV0446 METAL AILERON LEVER SET

PV0447 ELEVATOR ARM LINK

PV0448 SOCKET LINK BALL SCREW

PV0449

ROTOR GRIP PLATE SET

PV0482 Ultra Light Paddle (20g, GREEN)

PV0482-R Ultra Light Paddle (20g, RED)

PV0482-L Ultra Light Paddle (20g, BLUE)

PV0381 FLAP DAPER (BLUE)

PV0382 FLAP DAPER (RED)

PV0481 LIGHT PADDLE (25g, WHITE)

PV0483 CARBON TAIL FIIN SET

PV0484 M.BUTTON ROTOR HUB

PV0485 DECAL

PV0492 ROTOR HUB SLIDER RING

PV0499 SUS TAIL HUB

47

PV0502 3D FIRERGLASS BODY

PV0512-Y SKID DAMPER (YELLOW)

PV0512-L SKID DAMPER (BLUE)

PV0512-W SKID DAMPER (WHITE)

PV0513 METAL PITCH PUSH PULL LEVER

PV0514 METAL ELEVATOR PUSH PULL LEVER

PV0518 OPTIONAL GEAR SET

PV0522 POM FLAP DAMPER

PV0523 CARBON TALL BOOM (R50T)

9605 PRO-50H ENGINE

HELICOPTER STARTING EQUIPMENT

2748 12V 7.2AH Sealed Lead Acid

2675 12V H.D 180 STARTER

2156 2.4AH GLOW STR-L,110V 2P 2157 2.4AH GLOW STR-L,230V 2P 2158 2.4AH GLOW STR-L,230V 3P

1658 12V FUEL PUMP

1263 Carry master W/ACC,110V 1264 Carry master W/ACC,220V 1265 Carry master W/ACC,240V

48