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    Fabrication Sequence PDF

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    harry_1981
    The document discusses the fabrication of offshore platforms in Thailand. It describes the typical configuration of 4-legged jackets used, including elevated panels, drill slots, and boat landings. It outlines the welding processes used in structural welding. It also discusses procedures for controlling welding quality such as WPS, WPQT, PQR, and welder qualification tests. Finally, it provides details on fabrication sequences, yard layout plans, material control, corrosion protection, and loadout support plans for both the jacket and topside sections of the platform.

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    Fabrication Sequence PDF

    Uploaded by

    harry_1981
    2K views38 pages
    The document discusses the fabrication of offshore platforms in Thailand. It describes the typical configuration of 4-legged jackets used, including elevated panels, drill slots, and boat landings. It outlines the welding processes used in structural welding. It also discusses procedures for controlling welding quality such as WPS, WPQT, PQR, and welder qualification tests. Finally, it provides details on fabrication sequences, yard layout plans, material control, corrosion protection, and loadout support plans for both the jacket and topside sections of the platform.

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    fab sequence

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    Fabrication Sequence.pdf

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    The document discusses the fabrication of offshore platforms in Thailand. It describes the typical configuration of 4-legged jackets used, including elevated panels, drill slots, and boat landings. It outlines the welding processes used in structural welding. It also discusses procedures for controlling welding quality such as WPS, WPQT, PQR, and welder qualification tests. Finally, it provides details on fabrication sequences, yard layout plans, material control, corrosion protection, and loadout support plans for both the jacket and topside sections of the platform.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    2K views38 pages

    Fabrication Sequence PDF

    Uploaded by

    harry_1981
    The document discusses the fabrication of offshore platforms in Thailand. It describes the typical configuration of 4-legged jackets used, including elevated panels, drill slots, and boat landings. It outlines the welding processes used in structural welding. It also discusses procedures for controlling welding quality such as WPS, WPQT, PQR, and welder qualification tests. Finally, it provides details on fabrication sequences, yard layout plans, material control, corrosion protection, and loadout support plans for both the jacket and topside sections of the platform.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 38
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    The document discusses the fabrication process of offshore platforms in Thailand including jacket configuration, topside components, welding procedures, and quality control measures.

    The main components of an offshore platform mentioned are the jacket, topside, piles, boat landing, riser, drill slots, and elevation deck panels.

    The main structural welding processes mentioned are SMAW, SAW, FCAW - Gas Shield, FCAW - Self Shield, and TIG.

    FABRICATION OF OFFSHORE PLATFORM

    Presented by Mr. Therasap Rattanapat

    Platform Configuration In Thailand


    The 4-legged Jacket Conventional-bracing jacket comprises of elevated panels with batter in both directions 6-20 Drill Slot Water Depth : 70-80m. Approximately Equipped with Boat-landing and Riser 4 Piles Installation by Crane Lifting / Upending Flooding Syatem is required for Free Floating of JK in the Sea before Upending

    Jacket :

    Platform Configuration In Thailand

    the integrated 4-column structure comprises of several Elevation deck panels ie; Drain Deck Panel Lower Deck Panel Upper Deck Panel He-li Deck Vent Boom / Flare Boom Crane Platform Piping, Mechanical Electrical and Instrument Safety Equipment Installation by Single Lift using of Derrick Crane Barge

    Topside :

    Welding Process

    Structural Welding Process


    SMAW SAW FCAW Gas Shield FCAW Self Shield TIG

    Control of Welding Quality

    WPS
    All welding shall be followed the approved Welding Procedure Specification (WPS)

    Control of Welding Quality

    WPQT
    Relating to the specific WPS, The welding procedure qualification test (WPQT) is also required in order to proved that the WPS to be used is qualified in the strength, quality point of view. The base metal, consumable and other parameters ie preheating and temperature to be used / control in the WPQT shall be comply or equivalent to the actual used of fabrication.

    Control of Welding Quality

    PQR
    During the test, all necessary parameter shall be recorded in the PQR (Procedure Qualification Record) format. After Completed the testing, visual inspection in according to ASME or AWS D1.1 shall be done, whichever is applicable, then followed by NDE (24Hr for Mild steel, 48hr for High Strength Steel). The completed welded testing specimen shall be sent to the qualified laboratory for mechanical testing, which will be consist of Tensile Test, bend test, Impact Test, hardness test for each heat effect zone.

    Example of WPS, WPQT, PQR

    Example of WPS, WPQT, PQR

    Welder Qualification Test

    Welder Qualification Test (WQT)


    All welder shall be qualified before allow to assigned to the project. The qualification of welder shall be done at the same requirement specified in the WPS. The completed test specimen shall be visual inspection and follow by NDE as below - 100% RT for all butt joing that is qualified for 6GR, 6G, 3G/4G, 1G - 100% UT for 6GR and SAW-1G - MPI for Fillet Welded - Macro for acute angle

    Example of WQT

    Welding Examination

    All welding shall be 100% visual inspection after completion of welding before release for NDE and painting. NDE shall not be carried out until 24Hr for Mild steel and 48hr for high strength steel.

    Welding Examination

    Material Control
    All Materials shall be control throughout each stage of fabrication to ensure the following. All material shall be checked during receiving stage to ensure that theyre traceable to mill certificate After receiving of material, all material shall be numbering anf containing to heat number and piece number from manufacture. All structural member shall be full traceability by hard stamp during material marking (material verification) before material cutting process.

    Corrosion Protection
    2 Process are normally be selected to protect the structure from the corrosion. -Catholic Protection, Anode -Coating (Painting) -Normally the structure which located under splash zone will be protect from corrosion by using of Anode. -The structure located at and above splash zone will be protect from corrosion by using of coating / paint process. -The painting system and designed of Anode shall be complied with the designed lift of platform 9ie. 20Years or other life.

    Fabrication Yard Layout Plan


    Fabrication Yard Layout Plan (Pre-Fabrication)

    Fabrication Yard Layout Plan


    Fabrication Yard Layout Plan (Final Space Assembly)

    Fabrication / Loadout Support Plan


    Jacket Fabrication and Loadout Support Plan

    Fabrication / Loadout Support Plan


    Topside Fabrication and Loadout Support Plan

    Fabrication Sequence for Jacket


    Jacket Fabrication Flow Chart

    Fabrication Sequence for Jacket


    Jacket Elevation Panel Pre-Fabrication (TYP)

    Fabrication Sequence for Jacket


    Jacket General Fabrication Sequence

    Fabrication Sequence for Jacket


    Jacket General Fabrication Sequence

    Fabrication Sequence for Jacket


    Jacket General Fabrication Sequence

    Fabrication Sequence for Jacket


    Jacket General Fabrication Sequence

    Fabrication Sequence for Jacket


    Jacket General Fabrication Sequence

    Fabrication Sequence for Jacket


    Jacket General Fabrication Sequence

    Fabrication Sequence for Jacket


    Jacket General Fabrication Sequence

    Fabrication Sequence for Topside


    Deck Fabrication Flow Chart

    Fabrication Sequence for Topside


    Deck Panel Pre-Fabrication

    Fabrication Sequence for Topside


    Deck General Fabrication Sequence

    Fabrication Sequence for Topside


    Deck General Fabrication Sequence

    Fabrication Sequence for Topside


    Deck General Fabrication Sequence

    Fabrication Sequence for Topside


    Deck General Fabrication Sequence

    Fabrication Sequence for Topside


    Deck General Fabrication Sequence

    Fabrication Sequence for Topside


    Deck General Fabrication Sequence

    Fabrication Sequence for Topside


    Deck General Fabrication Sequence

    Fabrication Sequence for Topside


    Deck General Fabrication Sequence

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